EDILEGNOARREDO/FEDERLEGNOARREDO GUIDELINES ON STEEL DOORS, ONE LEAF, BURGLARY RESISTANCE TEST

Transcription

1 EDILEGNOARREDO/FEDERLEGNOARREDO GUIDELINES ON STEEL DOORS, ONE LEAF, BURGLARY RESISTANCE TEST Version 02-17/05/2012

2 Contents General Operator type Operative space type Preliminary assessment Areas of attack Sequence of attack during the pre-test Attack mode and attempt for each area Check of the manufacturer's documentation and the test specimen to be tested Contents of test report... 6 Annex 1: Loading points scheme Annex 2: Impact points scheme Annex 3: Test pictures Annex 4: Drawings (front and at least a horizontal / vertical section)

3 General This document is prepared from the need to standardize the operative criteria adopted during the burglary resistance tests on the entry doors in addition to the contents of the reference standards and provides instructions on the aspects finalized to the test results. This document is the result of the inter-laboratory activity held in EdilegnoArredo/FederlegnoArredo Doors Technical Committee with the following laboratories: CERT TREVISO TECNOLOGIA CSI ISTITUTO GIORDANO LABORATORIO TECNOLOGICO LEGNOLEGNO PFB 1. Operator type The operator type shall belong to the internal employers of the laboratory and have the requirements specified in the UNI EN Moreover the operator type shall have at least the following physical attitudinal characteristics: Physical strength and athletic training not just to achieve results on individual performance above the average but to perform a number of subsequent attacks without suffering stress and compromise the results; Height and body weight to apply correctly forces using tools, in particular with the crowbar; Knowledge and manual ability of tools used. The operator shall be always equipped of the personal protective equipment regarding the tools used and the operating times for the operator safety and protection shall not be counted in the total test time. The operator shall be trained in accordance with EN ISO Operative space type The operator shall have space completely free of obstacles and impediments of any kind, perfectly flat in front of the test specimen and next to it (both right and left), so that the tests are carried out in safety for the operator himself and according to the attack mode as indicated in the UNI EN Note: A space of at least 2 meters from the edge of the test frame is considered suitable. 3

4 The walking surface of the operator shall be in correspondence to the test specimen: the operator shall not work with his feet located below the theoretical floor level in front of the test specimen. The work surface of the operator (with the space previously defined) shall be able to be raised up to +1.5 meters respect the theoretical floor level, as indicated in the UNI EN Preliminary assessment Tests shall carried according to the clause 6 of UNI EN Before the beginning of the tests, it is necessary to check that the environmental conditions of the laboratory are: 15 C - 30 C for the temperature and 30% - 70% for the relative humidity. If not, tests shall not be performed. Before proceeding, it is necessary to check the integrity, the closing and the eventual blocking of the test specimen and prepare the video to record events. According to the class expected, the responsible and the operator of the test shall choose and prepare the attack tools according to the clause 7 and the Appendix A of the standard UNI EN The manual attack operations can be divided in: Pre-test; Main-test. 4. Areas of attack The attack operations related to the pre-test shall be made at least in the following areas of attack and shall be protracted up to the end of the operative time or when it is evident for the test responsible that the prosecution of the attack does not provide additional knowledge. The areas of attack shall be as follows: Locking parts; Moving parts; Body of the element; Hardware; Fixing areas of glazing and infilling systems; Any other relevant areas (also on the manufacturer request or on the laboratory indication). 5. Sequence of attack during the pre-test 4

5 The attack operations should be performed to optimize the attacks, in order to perform the maximum of the pre-test on the test specimen, without prejudicing the result of the next pre-test. From the laboratory experience, the following sequence of pre-test in the order indicated can be considered valid, however not exhaustive and completely applicable to one leaf doors only: 1) Attack to the lock defender (if there is); 2) Attack to the lock; 3) Attack to the rebate area lock side; 4) Attack to the rebate area hinges side; 5) Attack to the fixing area between frame and sub-frame; 6) Attack to the glazing and infilling retention areas (if there are); 7) Attack to panel door leaf (if possible). On the request of the laboratory it could be necessary to prepare an additional test specimen for the assessment of the seven points above or eventually any other points. 6. Attack mode and attempt for each area First attack on the protection system of lock, if there is a cylinder lock Attempt to remove the protection of the key hole and to eliminate protection at all Second attack to the area between door leaf and frame, lock side Intrusion attempt from the higher locking point to fall down or lower up to rise to use the door leaf as an additional rod, after unlocking of a locking point, or attempt to remove the fixing screws between frame and sub-frame after the displacement of the door leaf Third attack to the rebate area hinges side Starting from the central area to about 1 m from the floor level, attempt to extract the anti-lift devices from their seats and translating the door leaf to break the axis hinges or to remove the fixing screws between frame and sub-frame using the translation of the door leaf Fourth attack to the lock According to the resistance class attempt or to remove totally the lock expelling it inside or to reach the lock through a cut back to it in order to disassemble it and pull the bolts, or attempt through holes above the protections to pull the control bar of the bolts (high and low) and then pick to deform or break the lock bolts Fifth attack on the panel door leaf Attempt to cut the steel sheets of the panel. The attack operations of the main test shall be performed on the weakest point among those tested during the preliminary tests The attack test shall be carried out with tools, each event shall be recorded on the test format and all the test phases shall be recorded on video. 5

6 The operative times shall be recorded and data shall be reported on the test sheet. According to UNI EN 1630 and the Guide Book for burglar resistance (Fox Club) the tools shall be used in agreement to the use expected. 7. Check of the manufacturer's documentation and the test specimen to be tested According to the standard UNI EN 1627, UNI EN 1628, UNI EN 1629 and UNI EN 1630 the following documentations shall be verified: Description of the test specimen (product type, profile characteristics, materials used and thickness of the infilling or glazing); Mechanical characteristics of the constituent materials; Date of manufacture ; Declared classification of glazing from the supplier of the glazing according to UNI EN 356; Declared classification of hardware from the supplier hardware according to UNI EN 1303, UNI EN 1906 and UNI EN 12209; Attack side; Construction drawings of the test specimen, including tolerances and components list; Installation instructions. 8. Contents of test report The test report, translated in Italian and English, shall include at least the following points: Title page according to the format of each laboratory Denomination of the test specimen according to the customer declarations Description of the test specimen and relative dimensional characteristics expressed in mm, in terms of: nominal total width; nominal total height; clear width; clear height. Gaps between door leaf and frame Drawings (front and at least a horizontal / vertical section) and the detailed description of the test specimen shall be reported according to the technical documentation given by the customer and checks carried out by qualified laboratory personnel. 6

7 Test mode The reference standards and internal procedures used to carry out the tests and the reference to this document shall be indicated. Check of the manufacturer's documentation and the test specimen to be tested According to the clause 7 of this document the checks of the documentation and the test specimen closed and locked/closed but not locked and their results shall be indicated. The possibly non-conformities shall be indicated according to following fac-simile scheme: Documents given by the customer Reference documentation Result Description of the test specimen Document Conforming / not conforming Materials characteristics Document Conforming / not conforming Date of manufacture..././. Conforming / not conforming Classification of glazing Classification of hardware Attack side Drawings of the specimen (dimensions and tolerances) Installation instructions of the product Test report n.. / other document/ not available For the lock: Test report n...released from._in date../../ _or declaration.. For the cylinder: declaration of conformity and manufacturer's classification.released from.. in date _.../ /. For the cylinder protection: declaration of conformity and manufacturer's classification.released from.. in date.../ /. Indicated on the test specimen / communicated by the customer Drawings Document Conforming / not conforming / not applicable Conforming / not conforming Conforming / not conforming Conforming / not conforming Conforming / not conforming 7

8 Operative team The names and relative functions of the operative team who performed the final test shall be reported. Equipment and tools used during the tests The equipment used to carry out the tests shall be described and according to the class expected by the costumer and achieved by the product a list of the tools used for the manual attack test shall be reported using the summary table set according to the standard. Note: It is necessary to point out that the laboratory operates according to the UNI EN ISO and the equipment meets the requirements of accuracy required in the clause 4.8 "Tolerances" of the standard UNI EN 1628 and therefore the conformity to the class is assigned without considering the accuracy range on the value of the deformation. according to the clause 2.6 of the Guide ILAC G8: 03/2009 "Guidelines on the Reporting of Compliance with Specification." Tool set A1- Resistance class 1 1 Multiple slip joint gripping pliers; maximum length (250 ± 10) mm Screwdriver, total length (260 ± 20) mm, shaft Ø of( 8 ± 2)mm and blade width (10 ± 1) mm Set of small screwdrivers, with different blade forms, shaft Ø max. (6 ± 2) mm and total 1.3 maximum length 250 mm // Hexagonal allen keys, maximum length 120 mm 1.4 // Spanners, maximum length 180 mm Engineer pliers, maximum length 200 mm Tweezer Knife, maximum length of blade 120 mm thickness of blade max. 3 mm Torch 1.9 // Hooks 1.10 // Steel wire 1.11 // Adhesive tape 1.12 // String Rubber hummer shore hardness (90 ± 10) Shore, weight: head (100 ± 20) g, total (145 ± 20) 1.14 g, length (260 ± 20) mm 1 Universal lock key 1.15 Tool set A2- Resistance class 2 Tool set A1 plus the following: 1 1 screwdrivers, length (365 ± 25) mm, blade width (16 ± 2) mm Pipe wrench, length (240 ± 20) mm Plastic wedges, length (200 ± 25) mm, width (80 ± 10) mm e height (40 ± 5) mm Wood wedges, length (200 ± 25) mm width (80 ± 10) mm, height (40 ± 5) mm Compass saw, 2 blades (bimetal o HSS metal cutting), length (310 ± 25) mm 2.5 8

9 Tool set A2- Resistance class 2 1 Pad saw, 2 blades (bimetal o HSS metal cutting) dimensions (300mm 13mm 0,65 mm) Hacksaw, 2 blades (bimetal o HSS metal cutting), length (330 ± 25 mm) Steel extension tube, length (500) mm, Ø (30) mm, thickness max 3 mm 2.8 Tool set A3- Resistance class 3 Tool set A2 plus the following: 1 screwdrivers,, length (365 ± 25) mm, blade width (16 ± 2) mm Crowbar, length (710 ± 10) mm Locksmiths hammer; weight (200 ± 20) g, length (300 ± 20) mm Set of pin punches Hand drill, length (330 ± 25) mm Set of drill-bits; HSS o HS/CO, Ø 1,0 to Ø 6 mm in steps of 0,5 mm 3.6 Tool set A4- Resistance class 4 Tool set A3 plus the following: 1 Club hammer, maximum weight (1,25 ± 0,1) kg, length (300 ± 25) mm Cold chisel, length (250 ± 25) mm, blade width (30 ± 5) mm Wood chisel, length (350 ± 25) mm, blade width (30 ± 5) mm Plate shears, left cutting and right cutting, length (260 ± 25) mm Axe, length (350 ± 25) mm, weight of the head (800 ± 30) g Bolt-cutter, length (460 ± 50) mm Cordless drilling machine, without percussion action, with two nominal 14.4 V e 2,4 Ah battery 4.7 packs 1 Set of drill-bits, HSS o HS/CO, Ø 1,0 13,0 mm in steps of 0,5 mm Tool set A5- Resistance class 5 Tool set A4 plus the following: 1 Electric drill, nominal 650 W ± 10 %, with percussion action Set of drill-bits, HSS o HS/CO, Ø 1,0 13 mm in steps of 0,5 mm Set of drill-bits, carbide tips, Ø 3,0 13 mm in steps of 1,0 mm, max. 2 pices each Ø Set of core drills HSS o HS/CO, carbide, Ø 50 mm max Electric sabre saw, nominal 1100 W ± 10 % Saw blades (bimetal) Electric jig saw, nominal 650 W ± 10 % Saw blades Angle grinder, nominal 1100 W ± 10 % Discs,nominal Ø 125 mm, thickness 2,5 mm (for steel or stone excluding diamond)

10 Tool set A6- Resistance class 6 Tool set A5 plus the following: 1 Electric drill, nominal 1050 W ± 10 % with percussion action Angle grinder, nominal 2300 W ± 10 %, disc diameter max 230 mm Discs, Ø 230 mm maxi, thickness 3.0 mm (for steel or stone excluding diamond) Spalling hummer, length (800 ± 50) mm, weight (3,5 ± 0,25 kg) Steel wedges, length (200 ± 10) mm, width (80 ± 10) mm, heigth (40 ± 5) mm 6.4 Environmental conditions during the test The values of atmospheric pressure, environmental temperature and relative humidity at the moment of the test with relative tolerances shall be indicated. Resistance tests under static loading According to following fac-simile scheme the test results shall be reported and eventually the modalities used shall be described. Loading point ($) [Num] Type [F 1, F 2, F 3] Pressure pad TIPE Gap gauge Passage [yes/none] Test load [kn] Leaf [mm] Displacement value Frame [mm] Difference [mm] Test result ($) According to the scheme attached to the test report Resistance tests under dynamic load According to following fac-simile scheme the test results shall be reported and eventually the modalities used shall be described according to the UNI EN 1629 regarding the element of impact. 10

11 Impact point ($) Impact N. Drop height [mm] Accessible opening [Yes/None] Description of the test specimen before the test: state of infilling, glazing, fixing parts and functioning Description of the test specimen after the test: state of infilling, glazing, fixing parts and functioning Test result: ($) According to the scheme attached to the test report Resistance to manual burglary attempts test With reference to the attack area as detailed in clause 5 of this document and the tool set as detailed in clause 8 the test results shall be indicated according to following fac-simile scheme: Pre Test Attack area Resistence time [min:s] Tool set Description of the attack operations and test result Main test Attack area Resistence time [min:s] Total test time [min:s] Tool set Description of the attack operations and test result Classification According to the tests carried out and the reference standards the results on the burglary resistance class obtained by the test specimen shall be reported. 11

12 It is necessary to point out that the results contained in the test report relate to the test specimen tested only and to the test conditions and the test report shall not be considered as the attestation of conformity. Date and signatures of laboratory responsibles/ Legal Representative shall be reported. Annex 1: Loading points scheme Annex 2: Impact points scheme Annex 3: Test pictures Annex 4: Drawings (front and at least a horizontal / vertical section) 12