PATENTS ARE PENDING. Building Dimensions. Exterior Dimensions Roof Edge to Roof Edge

Size: px
Start display at page:

Download "PATENTS ARE PENDING. Building Dimensions. Exterior Dimensions Roof Edge to Roof Edge"

Transcription

1 Assembly Manual 8x5 PATENTS ARE PENDING Approximate Size Storage Area Building Dimensions Exterior Dimensions Roof Edge to Roof Edge Interior Dimensions Wall to Wall Sq. Ft. Cu. Ft. Width Depth Height Width Depth Height 8 x m x.5 m 3.4 m 5.4 m cm cm 8.88 cm 8.6 cm 37.6 cm cm

2 Before You Begin Site Preparation. Before beginning construction, check local building codes regarding footings, location and other requirements. Study and understand this owner s manual.. Follow all directions and dimensions carefully. 3. Follow the step sequence carefully for correct results. 4. Be sure all the parts fit together properly before proceeding. 5. SAFETY FIRST: Care must be taken when handling various pieces of your kit since some contain sharp edges. Wear work gloves, eye protection and long sleeves when assembling or performing any maintenance on your building. 6. GROUND MUST BE LEVEL: Be sure Floor Frames lie flat on ground. To prepare earth bed, remove sod and other debris. Level the high spots with flat shovel and tamp the bed down. 7. Separate contents of the carton by the part number while reviewing parts list. Check to be sure that you have all the necessary parts for your building. Refer to Page 30 for the Parts List. Foundation Recommendations Local building codes vary by region, refer to your local codes for specifications. Concrete Slab. Select level site for building.. Remove 6 of soil for slab. 3. Compact 4 gravel in hole. 4. Place 6 ml plastic over gravel. Wood Platform. Construct with x 4 treated lumber and 5/8 minimum exterior grade plywood using galvanized nails.. Level platform. No. Phillips Screwdriver Shovel BASIC TOOLS Pliers Rubber Mallet Level Tape Measure Work Gloves 5. Construct x 4 form. 6 Centers 6. Pour concrete and level. Slab Dimensions 56 / (43,5cm) Door Opening 56 / (43,5cm) Door Opening 9 / (35cm) 9 / (35cm)

3 Care & Maintenance Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch up scratches as soon as you notice them on your building. Immediately clean the area with a wire brush; wash it and apply touch up paint per manufacturer s recommendation. Roof: Keep roof clean of leaves and snow with long handled, soft bristled broom. Heavy amounts of snow on roof can damage the building making it unsafe to enter. Doors: Keep doors closed to prevent wind damage. Fasteners: Regularly check you building for loose screws, bolts, nuts, etc. and retighten them as necessary. Moisture: With changing temperatures, condensation will accumulate inside the building. Other Tips: A noncorrosive caulking is helpful to seal the building. Do Not store swimming pool chemicals in your building. Combustibles and corrosives must be stored in air tight containers.

4 3 Step Pre-Assembly Side Walls 0307 Wall Panel Corner Panel A ARROW TO TOP ASSEMBLY COMMON FOR ALL PANELS MAKE TWO () SIDE WALL SECTIONS 4 Panels & Corner - Each IMPORTANT MUST USE FLAT SOLID SURFACE DO NOT SNAP ON GROUND OR GRASS! B C Raise Panel at Angle NOTE: ALWAYS COVER THE ARROW! Overlap Panels and align ends Hook edge of top Panel to bottom Panel

5 Pre-Assembly Side Walls....cont D Bring Top Panel down flat while maintaining pressure in the middle to keep edge hooked E Apply pressure in area shown IMPORTANT MUST USE FLAT SOLID SURFACE DO NOT SNAP ON GROUND OR GRASS! Start in middle of assembly to snap panels together F Push down to snap Panels together working from the center outward in both directions G Push down to snap end of panels together 4

6 5 Pre-Assembly Side Walls.... cont H Install Corner Panel Cover Arrow on Corner Panel ARROW TO TOP Use edge of surface to allow Corner Panel to hang down 3 Push down to snap Panels together working from the center in each direction

7 Pre-Assembly Side Walls.... cont I Attach Upper Channel (painted) ARROW TO TOP 06 Upper Channel (painted) Channel -IMPORTANT- START ASSEMBLY AT CORNER PANEL Corner must be against 45 cut on Channel Upper Channel (painted) Corner Panel J K Align Channel to Panel Ribs and pop into place at corner Continue aligning Channel and popping into place 6

8 7 Pre-Assembly Side Walls....cont 055 Floor Channel (unpainted) 080 Corner Clip 4 M Insert Corner Clip M Insert Corner Clip L Attach Floor Channel in the same sequence as Upper Channel. Floor Channel is Unpainted -IMPORTANT- START ASSEMBLY AT CORNER PANEL Corner must be against 45 cut on Channel Channel Corner Panel MAKE TWO () SIDE WALL SECTIONS

9 Step Pre-Assembly Rear Wall 068 Corner Panel 0307 Wall Panel 7 A MAKE ONE () REAR WALL SECTION 7 Panels and Corner IMPORTANT MUST USE FLAT SOLID SURFACE DO NOT SNAP ON GROUND OR GRASS! ARROW TO TOP B Install Corner Panel ARROW TO TOP 8

10 Pre-Assembly Rear Wall....cont C MAKE TWO () Upper Channel Assemblies (painted) Upper Channel (painted) Floor Channel (unpainted) Channel Splice 4 MAKE TWO () Floor Channel Assemblies (unpainted) Use Screwdriver to push Tab down TAB TAB Turn Channel over & Insert Splice Splicing Channnels Use Rubber Mallet & GENTLY tap splice into channel until it snaps into place Join Channels

11 Pre-Assembly Rear Wall....cont Upper Channel Assembly (painted) Floor Channel Assembly (unpainted) 080 Corner Clip D Attach Upper Channel Assembly (painted) Insert Corner Clip E -IMPORTANT- START ASSEMBLY AT CORNER PANEL -IMPORTANT- START ASSEMBLY AT CORNER PANEL Corner must be against 45 cut on Channel Corner must be against 45 cut on Channel Channel Channel Corner Panel Corner Panel G Insert Corner Clip F Attach Lower Channel Assembly (unpainted). 0

12 Step 3 Pre-Assembly Front Wall A Assemble Door Jambs to Wall Panels Install Bolt, Washer & Nut in each Door Jamb 036 Wall Panel -Right 037 Wall Panel - Left 037 Door Jamb 068 Corner Panel Door Jambs always on top of Panel ARROW TO TOP B Install Corner Panel Wall Panel on top of Corner Panel

13 Pre-Assembly Front Wall....cont C Attach Upper Channel Assembly (Painted) Upper Channel Assembly (painted) 09 Header Trim 080 Floor Channel Assembly (unpainted) Corner Clip 8 -IMPORTANT- START ASSEMBLY AT CORNER Corner must be against 45 cut on Channel Channel Corner Panel F Insert Corner Clip NOTE PUSH TABS DOWN D Attach Header Trim (Painted) -IMPORTANT- START ASSEMBLY AT CORNER Corner must be against 45 cut on Channel Channel Corner Panel E Attach Floor Channel Assembly (Unpainted) F Insert Corner Clip

14 Step 4 Wall Assembly 3 Side Wall Assembly Rear Wall Assembly CORNER PANEL ON TOP OF WALL PANEL Corner Clip Corner Panel Install Corner Clip Upper B Wall Panel Install Corner Clip Lower A Make Sure Engaged 3 Make Sure Engaged 3

15 Wall Assembly....cont Side Wall Assembly Front Wall Assembly Install Corner Clip Lower C D D D E Join Corner Make Sure Engaged 3 CORNER PANEL ON TOP OF WALL PANEL Corner Clip Corner Panel Snap Corner Panels to Wall Panel Inside assembler applies pressure to hold wall firm INSIDE C Wall Panel Outside assembler snaps corner panel to side panel top to bottom INSIDE C Install Corner Clip Upper D Make Sure Engaged 3 C 4

16 5 Step 5 Gable & Ridge Beam Assembly A 093 Left Gable 094 Right Gable 060 Header Angle 078 Gable Brace 079 Gable Brace 4 8 Snap Gables onto Upper Channel B Assemble Header Angle Gable Upper Channel Header Angle C Install Gable Braces onto Gables Header Trim

17 Gable & Ridge Beam Assembly....cont. 069 Ridge Beam 03 Ridge Beam Angle 6 4 D Assemble Ridge Beam Angle to Ridge Beam E Install Ridge Beam Assembly to Gables Frame Must Be Square 6

18 7 Step 6 Pre-assembly - Roof A HOLES MAKE TWO () ROOF SECTIONS Align Roof Panels and snap panel ribs together Roof Panel Roof Panel-Right 087 Roof Panel-Left 067 Roof Channel 4 03 Roof Fascia 4 ARROW TO TOP HOLES NOTE Large Holes on Channels FACE DOWN B 086 Assemble Roof Channel onto top and bottom 087 C Assemble Fascia Trim onto each side

19 Pre-assembly - Roof....cont 069 Ridge Beam 0 NOTE: ATTACH FROM CENTER OUTWARD NOTE HOLE POSITIONS D Attach Ridge Beam to Roof Assembly NOTE LEGS OF RIDGE BEAM FACE HOLES ON ROOF PANELS 8

20 9 Step 7 Roof Assembly Ridge Cap 8 E Assemble Left Roof Section to building NOTE HOLE POSITIONS F Install Ridge Cap on Right Roof Section

21 Roof Assembly....cont Peak Cap Corner Cap 4 5 Gray Paint Fold Peak Caps FOLD FOLD G Assemble Right Roof Section, Peak Caps, & Corner Caps FOLD 0

22 Roof Assembly....cont 8 8 H Install screws through Ridge Beam and Roof Angle into Roof Channel HELPFUL HINT I Assemble Side Ridge Beams to Gable Braces Gently tap Channel to align holes with Main Ridge Beam Typical (4) Places

23 Step 8 Right Door Assembly A Slide Clips onto Verticle Door Brace 036 Vertical Door Brace 0364 Astragal 0363 Vertical Door Brace Clip 4 Handle 8 Installing Clips INCORRECT! CORRECT! B 0363 Attach Door Handle & Astragal to Vertical Door Brace

24 3 Right Door Assembly...cont C Align Door Panels & snap Panel Ribs together 030 Door Panel 03 Door Panel 030 Door Brace (Horz) 036 Vertical Door Brace 0363 Vertical Door Brace ARROW TO TOP 4 D Attach Horizontal Door Braces HOLES HOLES 0363 E AttachVertical Door Braces 036

25 Right Door Assembly....cont 095 Diagonal Brace 4 F Turn Door OVER G Attach Diagonal Braces & install Screws for Horizontal Braces H Turn Door OVER I Install Screws for Diagonal Braces THIS END UP WHEN HANGING DOOR 4

26 5 Step 9 Left Door Assembly 036 Vertical Door Brace 036 Vertical Door Brace Padlock Eyelet Clip 4 A Slide Clips onto Verticle Door Braces Installing Clips INCORRECT! CORRECT! 036 B Attach Padlock Eyelet to Vertical Door Brace 036 Note Hole Location

27 Left Door Assembly...cont C Align Door Panels & snap Panel Ribs together 030 Door Panel 03 Door Panel 030 Door Brace (Horz) 036 Vertical Door Brace 036 Vertical Door Brace ARROW TO TOP 4 D Attach Horizontal Door Braces HOLES HOLES 036 E AttachVertical Door Braces 036 6

28 7 Left Door Assembly.... cont F Turn Door OVER 095 Diagonal Door Brace Spring Pin upper Spring Pin lower 5 4 G H Attach Upper Spring PIn Attach Diagonal Braces & install Screws for Horizontal Braces J Turn Door OVER I THIS END UP WHEN HANGING DOOR Attach Lower Spring PIn K Install Screws & Washers for Diagonal Braces

29 Door Assembly....cont 6678 Hinge 4 09 Ramp 8 6 M Hang Doors N L Install Door Hinges Anchor Building (See Step 0) O Install Ramp 8

30 9 Step 0 Anchor Building It is important that building be anchored after construction. These are recommended ways of anchoring. Anchor Kit Model No AK00, SAK00 or Recommended for use with concrete foundation. Contains corner gussets, perimeter clips, hardware, /4 masonry drill bit and installation instructions. 3 (33.0 cm) Anchor Kit Model No AK4, SAK4 or 6098 Recommended for use with any suggested base. Contains 4 Anchors with Cable, clamps and installation instructions. Anchor into Wood or Concrete For wood platform. Use Decking Screws. For concrete slab. Use Lag Screws. Insert Cable Feed Cable through hole in Ridge Beam & Ridge Beam Angle Turn Anchors into ground close to building and attach Cable.

31 Parts List 8x5 Dia. No. Part Name Qty Part No. Wall Panel Wall Panel - Right Wall Panel - Left Corner Panel Upper Channel (painted) 06 6 Floor Channel (unpainted) Upper Channel (painted) Floor Channel (unpainted) Channel Splice Door Jamb 037 Header Trim 09 Ramp 09 3 Corner Clip Left Gable Right Gable Header Angle Gable Braces Gable Braces Dia. No. Part Name Qty Part No. 9 Ridge Beam Ridge Beam Angle 03 Roof Panel Roof Panel (left) Roof Panel (right) Roof Channel Roof Fascia Ridge Cap Peak Cap 8 Corner Cap 4 9 Door Panel Door Panel 03 3 Vertical Door Brace Vertical Door Brace Horizontal Door Brace Diagonal Door Brace Astragal Vertical Door Brace 036 If you find any parts missing during construction call: or write: CUSTOMER SERVICE 0 North Fourth Street Breese, Illinois Please include your Model Number, Part Number, and Part Name Keep this Assembly Manual for further reference. 30

32 x