Watertight solutions that last

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1 TRELLEORG PIPE SELS Watertight solutions that last The best Sealing Solutions for Plastic Pipes 1

2 Introducing Trelleborg Pipe Seals Trelleborg Pipe Seals is a leading supplier of pipe seals and repair solutions for concrete and plastic pipes, manholes and connectors used for potable water, sewerage and drainage. s part of the Trelleborg Group, we benefit from over 100 years of experience in engineered polymer solutions that seal, damp and protect critical applications in demanding circumstances. With our global reach, we deliver continuous innovation, logistics and a sales network spanning over 50 countries, including the US and Canada. We will support you from the beginning of your project right to the very end with the most advanced polymer technology and engineering expertise. The high performance of our seals ensure the highest reliability standards. Whether you need an entirely new system or improvements to your existing one, you can choose from a range of market-leading seals and pipe repair solutions that offer: High quality Quick and easy installation Watertight solutions that last 2 3

3 dvantages of our materials Tested and approved SR EPDM TPE Styrene utadiene Rubber (SR) has good abrasion resistance and aging stability when protected by additives. bout 50 % of car tires are made from various types of SR. Trelleborg introduced the use of SR in pipe sealing applications, fully utilizing its unique processing and material performance. Our specially developed SR is similar to natural rubber, offering good resilience, strength and abrasion resistance. We have improved its performance at low temperatures, removing the risk of microbiological deterioration. Trelleborg s SR is specially compounded to be weather and ozone resistance. This makes it a good choice for integrated seals. Over the years, performance demands for pipe seals have been increasing steadily. Trelleborg has developed a specially formulated EPDM (Ethylene Propylene Diene Monomer) compound that has proven to be the ideal material. EPDM offers increased reliability and it exceeds the requirements of all current industry standards. The chemical composition of our EPDM provides exceptionally high resistance to the effects of UV light, weathering, oxidization and ozone. EPDM is also resistant to attack from a large number of acidic and alkaline solutions, including hypochlorite. This makes it the perfect solution for pipes transporting treated potable water. Plus, the material s excellent restoring force characteristics mean that it can be expected to offer superb performance for over 120 years. Since their introduction, Thermoplastic Elastomers (TPE) have provided a new dimension to a multitude of engineered applications. Trelleborg has pioneered the use of TPE in pipe sealing applications, fully utilizing its unique processing and material performance. The specially developed low friction compound optimizes jointing performance, gives excellent service life and is oil resistant. TPE is ideal for sewer applications as it is extremely resistant to contamination found in waste water. It also offers environmental advantages as the thermal bonds are reversible, offering improved recycling opportunities. PULSTION TESTS PROVE IT: 100 % WTERTIGHT When pressure within a pipeline changes from positive to negative and sand or other dirt is present, there is a risk of leakage. To ascertain the resistance of its sealing systems to the penetration of sand as a result of these pressure changes, Trelleborg Pipe Seals has developed a special pulsation test. rubber bladder containing water and sand is located over the joint. ir is connected to the bladder to mix sand and water. The start pressure of the water is 2,9 psi (20 kpa), the axial play in the joint is 0.39 inch (10 mm). Testing is conducted over 2000 cycles with a pressure varying -7.3 psi (-50 kpa) and psi (1.3 MPa). Cycle time is one minute. On completion, joint tightness is tested. Trelleborg s F-576 nger-lock TM and F-601 Power-Lock TM seals have passed this stringent pulsation test. Other seals that feature the same high-quality EPDM rubber are Trelleborg s F-552, F-584, F-603 and some Rieber seals. EXTERNL TESTING Following Trelleborg s extensive Research & Development process and after passing internal tests, our seals are tested by third party agencies, like the National Sanitation Foundation (NSF), Canadian Standards ssociation (CS), Underwriters Laboratories (UL) and Certificadora Mexicana de Productos y Procesos Ecológicos (CERTIMEX). dditionally, we follow procedures from the merican Society for Testing and Materials (STM), merican Water Works ssociation (WW), FM Global (FM) and the International Organization for Standardization (ISO). ll our seals are fully approved, meeting or exceeding local industry standards. 4 5

4 Contents Potable Water pplication Introducing Trelleborg Pipe Seals 02 dvantages of our materials 04 Tested and approved 05 Potable Water pplication F-552 nger-lock IPS 08 F-584 nger-lock C F-603 Power-Lock IPS 12 F-560 Rieber IPS 12 F-565 Rieber C Sewer pplication F-569 Rieber Sewer 20 F-552 nger-lock IPS F-584 nger-lock C-909 F-603 Power-Lock IPS F-560 Rieber IPS Irrigation pplication F-607 PIP-Lock 24 F-592 Rieber PIP 24 F-565 Rieber C-900 Front cover image courtesy of IPLEX, NZ 6 7

5 Introducing the F-552 nger-lock IPS & F-584 nger-lock KEY FETURES ND ENEFITS Cannot be displaced or lost during stocking, transportation and installation Easy pipe installation due to low jointing force EPDM rubber, designed to last more than 120 years pproved for potable water application Ozone resistant Locked-in sealing solution for pressure pipes and fittings The F-552 nger-lock IPS and the F-584 nger-lock have been specifically designed for PVC and PVC-O pipes and fittings. oth systems meet or exceed STM and WW pipe sealing requirements for potable water and can also be used for waste water applications. ONE-PIECE SEL The F-552 nger-lock IPS and the F-584 nger-lock seals have a unique design in which the rubber sealing element and the reinforcing plastic are bonded together to make a one-piece seal. The soft plastic reinforcement allows the seals to be fitted easily into the pipe socket, either by manually bending the seal into the groove or by using automatic insertion equipment. LOW SSEMLY FORCE The unique lip design reduces the assembly force required. Even larger diameter pipes can be jointed without the need for special assembly tools or equipment. Pipes and fittings can be jointed easily and quickly, reducing time and cost. Seal installation The F-552 and F-584 can be fitted into the pipe automatically using commercially available ring insertion machines. The seal can also be inserted by hand: Locate the bending zone of the seal EXCELLENT JOINT SECURITY F-552 and F-584 lip and compression seals are firmly locked into the pipe socket by the pipe manufacturer after the bell has been formed. Making the seal an integral part of the pipe eliminates many disadvantages of separate sealing rings. The seal is positioned in the socket and the unique design eliminates potential ring displacement during transportation and pipe assembly. end the seal into a heart shape Insert the seal into the pipe and press the seal into the groove Watch the full movie online! 8 9

6 F-552 nger-lock IPS Joint assembly Our F-552 nger-lock IPS seal is approved in accordance with: 2 in (60 mm) NSF / NSI o 3 in (90 mm) in (114 mm) in (165 mm) NSF / NSI 61 STM 2241 STM F477 Check the spigot, pipe socket and seal for damage or dirt prior to assembly. Chamfer the spigot end and remove all burrs. 8 in (216 mm) in (267 mm) in (318 mm) F-584 nger-lock pply lubricant to the spigot end and immediately bring it into contact with the socket. Our F-584 nger-lock C-900/C-909 seal is approved in accordance with: NSF / NSI 14 NSF / NSI 61 STM F477 WW C-909 UL 1285 lign spigot and socket, and slide the spigot into the pipe, past the seal MTERIL EPDM rubber Hardness 60 ± 5 Shore Reinforced retaining ring Ozone resitant y compressing the sealing element, the EPDM rubber will deform and create pressure on both spigot and socket. This results in a watertight seal

7 Introducing the F-603 Power-Lock IPS F-560 Rieber IPS F-565 Rieber C-900 Fully integrated sealing systems for pressure pipes and fittings True to our engineering expertise, Trelleborg is applying the same ground-breaking technology to different pipe systems for potable water pipes. The F-603 and F-560 seals are meant for IPS pressure pipes and the F-565 for WW C-900 pressure pipes. THE HIGHEST STNDRD OF JOINT SECURITY During the manufacturing process, the mandrel and seal are used as a tool to form the pipe socket. The seal becomes part of the socket, effectively shaping its own seal groove. This reduces irregularities in the socket and provides a watertight seal. Time consuming measurement of pipe sockets and separate installation procedures are no longer necessary. t production, the number of extrusion lines that can be supervised by each operator is greater. This results in productivity increases for both pipe producer and pipe installer. Manufacturing process The pipe is heated to allow forming of the socket The seal is automatically loaded on the socketing mandrel against the support flange The mandrel is inserted into the softened pipe which flows over the seal, thus forming the socket The support flange is retracted, and internal vacuum and external pressure forms the pipe around the contours of the seal KEY FETURES ND ENEFITS Cannot be displaced or lost during stocking, transportation and installation Improved productivity and lower scrap rates Greater joint reliability, due to joint tolerance reduction Easy installation, due to joint tolerance reduction F-603: EPDM rubber, designed to last more than 120 years The pipe socket is cooled either by air or water and the mandrel withdrawn from the socket Watch the full movie online! 12 13

8 F-603 Power-Lock IPS F-560 Rieber IPS /2 0,315 0, ,315 0, /2 0,433 0, ,472 1, ,512 1, ,551 1, ,590 1, ,669 1, ,787 1, ,869 1, ,944 2, ,060 2, ,142 2, ,210 2, ,418 3,034 MTERIL MTERIL The F-603 Power-Lock IPS seal is approved in accordance with: NSF / NSI 14 NSF / NSI 61 EPDM rubber Hardness 50 ± 5 IRHD Reinforced retaining ring Ozone resitant The F-560 Rieber IPS seal is approved in accordance with: NSF / NSI 14 NSF / NSI 61 SR rubber - Hardness 55 ± 5 Shore Metal reinforcement vailable in EPDM, Nitrile or other elastomeric material by special order STM 2241 STM F477 NOM-001-CONGU 2011 For joint assembly instructions, please refer to page 11. STM 2241 STM F477 NOM-001-CONGU 2011 For joint assembly instructions, please refer to page

9 F-565 Rieber C ,512 1, ,591 1, ,669 1, ,788 1, ,869 1, ,944 2, ,06 2, ,142 2, ,26 2, ,418 3, ,575 3, ,575 3, ,047 4, ,047 4,381 The F-565 Rieber C-900 seal is approved in accordance with: WW C-900 standard NSF / NSI 14 NSF / NSI 61 STM F477 UL 1285 NOM-001-CONGU 2011 MTERIL SR rubber Hardness 55± 5 Shore Metal reinforcement vailable in EPDM, Nitrile or other elastomeric material by special order 16 17

10 Sewer pplication F-569 Rieber Sewer 18 19

11 Introducing the F-569 Rieber Sewer Fully integrated sealing system for plastic pipes for wastewater applications The F-569 Rieber Sewer seal meets or exceeds current STM pipe sealing requirements and incorporates the traditional Rieber seal design. THE HIGHEST STNDRD OF JOINT SECURYTY During the manufacturing process, the mandrel and seal are used as a tool to form the pipe socket. The seal becomes part of the socket, effectively shaping its own seal groove. This reduces irregularities in the socket and provides a watertight seal. Time consuming measurement of pipe sockets and separate installation procedures are no longer necessary. t production, the number of extrusion lines that can be supervised by each operator is greater. This results in productivity increases for both pipe producer and pipe installer. (Inch) (Inch) (Inch) For pipe size 30 to 48 inch, you can use the F-565 Rieber C-900. MTERIL KEY FETURES ND ENEFITS Cannot be displaced or lost during stocking transportation and installation Greater joint reliability due to joint tolerance reduction Traditional Rieber style seal for sewer pipes Improved productivity and lower scrap rates Ozone resistant The F-569 Rieber Sewer seal is approved in accordance with: STM F477 NOM-001-CONGU 2011 SR rubber Hardness 55± 5 Shore Metal reinforcement vailable in EPDM, Nitrile or other elastomeric material by special order For joint assembly instructions, please refer to page

12 Irrigation pplication F-592 Rieber PIP F-607 PIP-Lock 22 23

13 Introducing the F-607 PIP Lock F-592 Rieber PIP KEY FETURES ND ENEFITS Cannot be displaced or lost during stocking, transportation and installation Greater joint reliability due to joint tolerance reduction Improved productivity and lower scrap rates F-607 PIP Lock: high grade material for better performance F-592 Rieber PIP: traditional Rieber seal design for irrigation pipes Fully integrated sealing system for PIP irrigation pipes The F-607 PIP-Lock has been designed for indoor, irrigation and wastewater applications. The F-592 fits irrigation pipes that use belling systems for Rieber style seals. oth systems meet current STM pipe seal requirements. THE HIGHEST STNDRD OF JOINT SECURITY During the manufacturing process, the mandrel and seal are used as a tool to form the pipe socket. The seal becomes part of the socket, effectively shaping its own seal groove. This reduces irregularities in the socket and provides a watertight seal. Time consuming measurement of pipe sockets and separate installation procedures are no longer necessary. t production, the number of extrusion lines that can be supervised by each operator is greater. This results in productivity increases for both pipe producer and pipe installer

14 F-607 PIP Lock F-592 Rieber PIP 6 0,4 0,96 8 0,44 1, ,54 1, ,58 1, The F-607 PIP Lock seal is approved in accordance with: STM F477 The F-592 Rieber PIP seal is approved in accordance with: STM F477 NOM-001-CONGU 2011 MTERIL TPE Reinforced retaining ring Oil and ozone resistant For joint assembly instructions, please refer to page 11. MTERIL SR rubber Hardness 55± 5 Shore Metal reinforcement vailable in EPDM, Nitrile or other elastomeric material by special order For joint assembly instructions, please refer to page

15 Version US 1.1_2018 Trelleborg is a world leader in engineered polymer solutions that seal, damp and protect critical applications in demanding environments. Our innovative engineered solutions accelerate performance for customers in a sustainable way. The Trelleborg Group has local presence in over 50 countries around the world. Trelleborg Pipe Seals is a world leading supplier of new and rehabilitation sealing solutions for concrete and plastic pipes and manholes used for water, sewerage and drainage. We deliver continuous innovation to customers across the globe, with a logistics and sales network. Comprising the most advanced polymer technology, our high performance seals ensure fulfillment of the highest possible reliability standards. facebook.com/pages/trelleborg-pipe-seals-duisburg twitter.com/pipeseals youtube.com/c/trelleborgpipeseals Trelleborg Pipe Seals, Carlos Salinas #1 Infonavit Presidentes, Tijuana, C MX, Tel (US), (MX) Trelleborg Pipe Seals Milford Inc, 250 Elm Street Milford, New Hampshire 03055, US, Tel: , , Fax: