Vision. Composites - ATIRA S Vision. Environment for the transfer of know-how to industry. Accelerate the development cycle for new products

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3 Composites - ATIRA S Vision Environment for the transfer of know-how to industry Accelerate the development cycle for new products Vision Adoption of advanced composites technologies Development of technologies & products using local raw materials

4 CoE in Composites - Activities CoE is conceptualized to provide comprehensive services Design & Simulation Testing & Certification Pre-form Development Composites Processing Skill Development Industrial Projects

5 COE: Composites International Collaborations Institutes / Industries Industry Partners Krauss Maffei DIEFFENBACHER Karl Mayer Instron ATIRA ATIRA German Institutes Fraunhofer ICT, Faserinstitut, University of Bremen Airbus Composites Technology Centre, Stade The Northwest Composite Centre, University of Manchester, U.K ATIRA

6 Incubation Centre: Weaving & Finishing

7 Incubation Centre: Preforming - Weaving Sr. No. Machine Name 1 DORNIER-190 Cms for weaving of Carbon fiber 2 DORNIER-340 Cms - for weaving of Aramid /Glass /High Mod. TP fiber 3 DORNIER-430 Cms - Do 4 LACOM Make Coating & Laminating Machine 5 KARL-MAYER sectional Warping Machine 6 7 Jakob-Muller Narrow Loom for heavy belt Jakob-Muller Warping m/c + Creel +Batcher 8 Jakob-Muller Narrow Rope Weaving m/c for multisphere rope

8 Facilities under Mechanical Testing lab (Operational) UTM- 100 & 400 KN Pendulum Impact Tester Drop weight Impact Tester Tension Torsion 100KN / 1KNm Dynamic Mechanical Analyzer (DMA) HDT Vicat Hardness Tester

9 Facilities under Fire & Flammability lab UL 94 Flame Chamber Cone Calorimeter NBS Smoke Density Chamber Toxicity Index Limiting Oxygen Index Flooring Radiant Panel: IMO/Lift Spread of Flame Apparatus The Single-flame Source Test

10 Facilities under non Destructive Testing Lab Ultrasonic Scanner with Immersion Tank (A, B & C-Scan) Phased Array Portable (A, B & C Scans) Digital X ray

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12 ATIRA proposed Incubation centre for Composites Processing

13 ATIRA proposed Incubation centre for Composites Processing

14 Objectives To provide solution to industry faced with composites processing issues Entity that bridges research technology and commercial scale up for industry 8 commercial scale composites material processes assets to work with industry on cost effective solution for composite processing To offer services in engineering, material evaluation & processing, business and material incubation To focus on networking entrepreneurs or new technologies with private industries To give commercial support to industry players

15 Focus Sector Proposed R & D areas Automotive

16 Weight Reduction - Hybridization Interdisciplinary, holistic approach Holistic consideration of materials, production processes and methods leads to new construction methods in multi-material design A holistic consideration of materials, production processes and methods with regard to costs, time and quality is therefore necessary Methods Time Multi-Material- Design Multi-Material- Design Production Materials Costs Quality

17 Composite Technologies Fiber Reinforced Composites Methods Production - Materials Thermoplastics - Injection Molding - Compression Molding - Direct Processing - T-RTM Thermosets - RTM - HP-RTM - Pultrusion - D-SMC - PUR Hybridization CAx methods for lightweight multimaterial design - Concepts - Design - Simulation - Optimization - Testing

18 Strength and stiffness Long Fiber Reinforced Thermoplastics (LFT) Facts and Figures Continuous fiber reinforced thermoplastics Long-fiberreinforced Short-fiber Thermoplastics Thermoplastics Filled polymers Unreinforced polymers Elastomers Advantages of LFT and CFRT Higher strength and stiffness compared to short-fiber material High impact strength Potential for lightweight structures Function-integrated design Energy absorption Short fibers Long fibers Continuous fibers 5 mm 50 mm