Sandvik Construction Tools. Road Planing and Reclaiming RC400

Transcription

1 Sandvik Construction Tools Road Planing and Reclaiming RC400

2 Advanced brazing/heat treatment Productivity in Action Cutting force analysis Engineering expertise

3 Sandvik Construction Tools Tough Tools For Tough Jobs Sandvik Construction manufactures a full line of tools and accessories for the trenching, road planing and reclaiming industries. Our tools are manufactured globally to the highest quality standards, using the strongest materials and most stringent manufacturing processes. Headquartered in Stockholm, Sweden, and established in 1862, Sandvik is a high-technology engineering group and the world s leading manufacturer of tungsten carbide tools for the construction, mining and drilling industries. We take special care in the manufacturing process to ensure that the cemented tungsten carbide in Sandvik s tools will meet our customers demanding needs. The tungsten carbide is processed through a proprietary method to maximize its strengths and brazing properties. A special brazing/heat treatment bonds the tungsten carbide to high-grade alloy steel to ensure the hardness of the steel and the superior performance of these tools in the field. You can be confident that Sandvik tools will always provide maximum productivity and efficiency and that we will back them with the most dedicated customer and technical support in the industry. As a world leading supplier of drilling, excavation, mining, tunneling, crushing and screening machinery, and equipment and tools for the mining and construction industries, only Sandvik can offer customers the entire package products, service and expertise. We use our 150 years of experience and our comprehensive product line to create value for our customers through relationships that combine hands-on knowledge of our customers processes with our own real-world applications knowledge proven around the world. TABLE OF CONTENTS SUBJECT PAGE # SANDVIK CEMENTED CARBIDE PRODUCT INDEX CARBIDE TIPS TOOl wear characteristics mm CONICAL TOOLS Tools Blocks mm CONICAL TOOLS Tools Blocks ACCESSORIES NOTE: This is the 2013 catalog for Sandvik road planing and reclaiming tools and all data are current at time of printing. Visit our Web site at to learn more about our services and to check for any updates on the tools and products listed here. Periodic technical bulletins may be issued with updates. 1

4 Sandvik Cemented Carbide APPLYING OUR CARBIDE EXPERTISE Sandvik Construction is the world s leading supplier of machines and tool systems for all rock, surface and mineral excavation applications. Sandvik delivers millions of tools annually, including everything from small road planing, ice scraping and roof drilling bits used in all types of coal and soft minerals, to the biggest tunneling, trenching and surface mining tools. Sandvik continues to develop new hard material alloys to meet today s demanding environments. An extensive research project within Sandvik has resulted in a new generation of carbide grades and new larger, stronger, more stable and efficient tools. The demand on tool performance, especially pertaining to the cemented carbide tip material and its resistance to wear and fracturing, becomes more critical as we progress into harder rock and mineral formations. Larger continuous cutting machines are being used to replace the drill and blast process in many tunneling and construction projects. The continuous process offers a lower cost per ton of excavated material, assures maximum worker safety and has a positive effect on the environment. Providing the toughest carbide in the industry This latest generation of patented carbide grades is manufactured using an innovative process technique with completely new raw materials. This process has made it possible to create new extra-coarse, supertough alloys with perfectly uniform grain structure. It has also allowed Sandvik to better match tip material grade to hard rock and soft rock applications. The creation of this carbide, with a significantly stronger carbide matrix and a perfect grain size configuration, has contributed to the superior toughness and high-temperature wear resistance experienced in a great number of operations. Carbide tips Hard Rock Grade Image Magnified Soft Rock Grade Image Magnified The Sandvik range of standard grades are cost effective in all general surface and underground applications and meet or exceed the performance of competitive brands. 2

5 Product Index PART # PRODUCT # PAGE # PART # PRODUCT # PAGE # B4A19...B4BA B4A22...B4BA B4J22...B4BJ BA19...B3AA BH19...B3AH BH22...B3AH BJ19...B3AJ BJ22...B3BJ BX22...B1XX M12...M8T M13...M8T M15...M8T M16...M8T M319...M8T M4...M8T MFW...M8T QA...16 MFW22...M8T AA...16 R6XJ...R6XJ-2251-XX SF03...K6FW SF201...K6FW SF203...K6FW SF227...K6FW SF229...K6FW SF26...K6FW SF268...K6FW SF26L...K6FW T...7 SF27...K6FW SF279...K6FW SF286...K6FW SF29...K6FW SF296...K6FW SF68...K6FW SF79...K6FW SF84...K6FW SF86...K6FW SH27...K6hw SH29...K6hw SH68...K6hw SH72...K6hw SH79...K6hw SH86...K6hw SH96...K6hw SL27T...K6LT SL68T...K6LT SL84T...K6LT SP68T...K6MT SP84T...K6MT SR26...K6RW SR29...K6RW SR68...K6RW SR79...K6RW SR84...K6RW Carbide Tips The following is a general guide to Sandvik s tips for road planing and reclaiming tools. General tip applications and capabilities are described below. Asphalt Milling Asphalt Milling COncrete Milling Reclaiming Soil Stabilization Application LOW HP MACH HIGH HP carbide tip NP26 4 NP26T 4 4 NP NP NP NP NP72 4 NP01 4 NP NP NP NP03 4 * These are general guidlines. Products may vary depending on actual conditions. Contact your local representative for more information. 3

6 Carbide Tips cap carbide tips Flat bottom cap carbide tips are the preferred general application tip that effectively works in 80% of cutting conditions " (16.2 mm) 0.350"(8.9 mm) 0.700" (17.8 mm) 0.366" (9.3 mm) 0.706" (17.9 mm) 0.394" (10.0 mm) 0.413" (10.5 mm) 0.630" (16.0 mm) 0.689" (17.5 mm) 0.657" (16.7 mm) 0.697" (17.7 mm) NP26 NP26 NP26T NP29 NP29 NP " (10.5 mm) 0.433" (11.0 mm) 0.787" (20.0 mm) 0.807" (20.5 mm) 0.440" (11.2 mm) NP84 NP79 NP72 Valve-seat carbide tips Valve-Seat carbide tips have a valve-seat braze joint for increased strength and shear resistance " (16.2 mm) 0.567" (14.4 mm) 0.472" (12 mm) 0.453" (11.5 mm) 0.453" (11.5 mm) 0.665" (16.9 mm) 0.740" (18.8 mm) 0.650" (16.5 mm) 0.819" (20.8 mm) NP01 NP27 NP86 NP96 Insert Carbide Tips Insert carbide tips are best suited for concrete applications where steel wash is not an issue. These tips are ideal for use in hard, high-impact conditions " (12.0 mm) 0.766" (19.5 mm) NP03 NP03 4

7 Tool Wear Characteristics For Maximum Productivity, Use Tools Until Stage three Of Wear 0.433" (11.0 mm) 0.433" (11.0 mm) 0.433" (11.0 mm) 0.634" (16.0 mm) 0.744" (19.0 mm) NEW Stage 1 Stage 2 Stage 3 Stage 4 Tools Engaged And SURFACE AREA OF THE TIP IN THE CUT This chart shows the change in the total surface area of tips engaged as wear occurs. Tip wear relates to the depth of cut and speed at which the machine is operating, as indicated below. NP68 Surface Area of Tips in the Cut New tool Stage 1 Stage 2 Stage 3 Stage 4 Speed in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 in 2 cm 2 Tools Depth of Cut FPM MPM Engaged * 1.5" (3.8 cm) " (3.8 cm) " (3.8 cm) " (7.6 cm) " (7.6 cm) " (7.6 cm) " (15.2 cm) " (15.2 cm) " (15.2 cm) " (30.5 cm) " (30.5 cm) Cutting Dia.: 46" (1.2 m) Drum Speed: 100 rpm Number of tools: 153 * Surface area of one tip in the cut. Tool PATh The longer the continuous contact on the tool, the more heat is drawn into the tool and the more wear on the tip. 10.8" (26.7 cm) Machine Advance Advance Rate = 90 fpm (27.4 mpm) Drum Diameter = 46" (116.8 cm) Drum Speed = 100 rpm Depth of cut 6.0" (152 mm) Depth of cut 1.5" (38 mm) Continuous Contact " (35.1 cm) Continuous Contact " (57.0 cm) Valley Peak 5/8" (16 mm) 5

8 Finned & Hybrid Unique fin-body design improves penetration while enchancing rotation Enhanced Tool Rotation Lower puller groove allows for more steel above groove to increase tool performance and life Less contact surface between the body and washer improves rotation Thicker washer for longer life Standard Tool Finned Tool Patent-Pending Forces focused through beveled area of the washer maintains block bore Hybrid Tool 1.7" (44 mm) 19mm Tools Finned Hybrid FEATURES: Unique fin body design improves penetration while enhancing rotation Full sleeve retainer and washer maintain maximum block bore and seat protection Improved thicker washer for increased protection and longer life SR26 K6RW " (16.2 mm) 0.350" (8.9 mm) 0.630" (16.0 mm) SR29 K6RW " (17.9 mm) 0.394" (10.0 mm) 0.657" (16.7 mm) Patent-Pending SR68 K6RW SR84 K6RW SR79 K6RW " (10.5 mm) 0.413" (10.5 mm) 0.787" (17.9 mm) 0.433" (11.0 mm) 0.765" (19 mm) 0.697" (17.7 mm) 0.787" (20.0 mm) 0.807" (20.5 mm) 6

9 Hybrid SF26 K6FW " (16.2 mm) 1.7" (44 mm) FEATURES: Unique tool design provides superior rotation New lower groove location lasts longer 0.350" (8.9 mm) 0.630" (16.0 mm) 1.93" Full sleeve retainer and washer maintain maximum block bore and seat protection Improved thicker washer for increased protection and longer life SF26L K6FW T 0.700" (17.8 mm) 0.366" (9.3 mm) 0.689" (17.5 mm) " 0.765" (19 mm) SF29 K6FW SF68 K6FW SF84 K6FW mm Tools 0.706" (17.9 mm) 0.394" (10.0 mm) 0.413" (10.5 mm) 0.413" (10.5 mm) 0.657" (16.7 mm) 0.697" (17.7 mm) 0.787" (20.0 mm) SF79 K6FW SF86 K6FW SF27 K6FW SF03 K6FW " (11.0 mm) 0.790" (20.0 mm) 0.453" (11.5 mm) 0.787" (20 mm) 0.472" (12.0 mm) 0.474" (12.0 mm) 0.807" (20.5 mm) 0.650" (16.5 mm) 0.740" (18.8 mm) 0.766" (19.5 mm) 1.84" (47.0 mm) 7

10 Heavy Duty Body 1.7" (44 mm) FEATURES: Heavy duty body provides longer body life in steel wash conditions Full sleeve retainer and washer maintain maximum block bore and seat protection Improved thicker washer for increased protection and longer life SH29 K6HW " (17.9 mm) 0.394" (10.0 mm) 0.413" (10.5 mm) 0.657" (16.7 mm) SH68 K6HW " (17.7 mm) 0.765" (19 mm) SH79 K6HW " (11.0 mm) SH27 K6HW " (12.0 mm) SH86 K6HW " (11.5 mm) 0.807" (20.5 mm) 0.740" (18.8 mm) 0.650" (16.5 mm) 1.80" (46.0 mm) SH96 K6HW " (11.5 mm) SH72 K6HW " (20.8 mm) 1.97" (50.0 mm) 0.440" (11.2 mm) 1.670" (42.0 mm) 8

11 1.7" (44 mm) FEATURES: Strategically placed carbide ring prevents body wear, maximizing carbide tip use Carbide ring also adds greater block protection if tip is lost Full sleeve retainer and washer maintain maximum block bore and seat protection Improved thicker washer for increased protection and longer life SL68T K6LT " (10.5 mm) 0.697" (17.7 mm) SL84T K6LT " (10.5 mm) 0.787" (20.0 mm) SL27T K6LT " (12.0 mm) 0.740" (18.8 mm) 0.765" (19 mm) 1.7" (44 mm) FEATURES: Puller groove for easy tool installation and removal Strategically placed carbide ring prevents body wear, maximizing carbide tip use Carbide ring also adds greater block protection if tip is lost Full sleeve retainer and washer maintain maximum block bore and seat protection Improved thicker washer for increased protection and longer life SP68T K6MT " (10.5 mm) 0.697" (17.7 mm) SP84T K6MT " (10.5 mm) " (20.0 mm) 1.899" (48.2 mm) 22 mm Tools 0.765" (19 mm) 9

12 19 mm Blocks Sandvik has durable, yet serviceable blocks for specific applications and for particular tools " (19.9 mm) 1.375" (34.9 mm) 1.750" (44.5 mm) " (42.5 mm) ) BA19 B3AA A standard block 1.750" (44.5 mm) 0.786" (19.9 mm) " (42.5 mm) 1.626" (41.3 mm) BH19 B3AH A heavy-duty block 1.750" (44.5 mm) 0.785" (19.9 mm) " (53.1 mm) 1.650" (41.9 mm) BJ19 B3AJ Block is.393 inches (10 mm) taller than standard 0.786" (19.9 mm) " (50.8 mm) 1.850" (46.9 mm) base 1.000" (25.4 mm) B4A19 B4BA Block features locator pins for easy alignment. The V -shaped front reduces wear by channeling material away from the face. For use with Sandvik standard series tools. Use M8D-0003 base with B4A19 block. 10

13 Notes 22 mm Tools 11

14 Notes 12

15 22 mm Tools FEATURES: Non-rotating tool with flat carbide edge for soft to medium hard conditions Used to create combination chains Used for soil stabilization K85 internal retainer R6XJ R6XJ-2251-XX63 1.5" (38.1 mm) 2.0" (50.8 mm) " (42.6 mm) (22.5 mm) " (43.7 mm) 1.500" (38.1 mm) BX22 B1XX A unique block design used to create a combination chain for rotating and non-rotating tools 22 mm Tools 13

16 22 mm Tools Hybrid SF201 K6FW (16.2 mm) 1.7" (44 mm) FEATURES: Unique tool design provides superior rotation New lower groove location lasts longer Full sleeve retainer and washer maintain maximum block bore and seat protection Improved thicker washer for increased protection and longer life 0.567" (14.4 mm) 0.706" (17.9 mm) 0.394" (10.0 mm) 0.665" (16.9 mm) SF229 K6FW " (44.3 mm) " (16.7 mm) 0.875" (22 mm) SF268 K6FW " (10.5 mm) SF279 K6FW " (11.0 mm) SF286 K6FW " (11.5 mm) 0.697" (17.7 mm) 0.787" (20.0 mm) 0.650" (16.5 mm) 1.840" (47.0 mm) SF227 K6FW " (12.0 mm) SF296 K6FW " (11.5 mm) SF203 K6FW " (12.0 mm) 0.740" (18.8 mm) 0.819" (20.8 mm) 0.766" (19.5 mm) 2.010" (51.0 mm) 14

17 22 mm Blocks Sandvik has durable, yet serviceable blocks for specific applications and for particular tools " (44.5 mm) 0.885" (22.5 mm) " (41.3 mm) " (42.5 mm) BH22 B3AH A heavy-duty block 1.650" (41.9 mm) 1.750" (44.5 mm) 0.885" (22.5 mm) " (22.5 mm) " (53.0 mm) 1.625" (41.3 mm) BJ22 B3BJ Block is.393 inches (10 mm) taller than standard 22 mm Tools " (91.3 mm) 3.625" (92.1 mm) B4A22 B4BA High-rise block for use on reclaimers 0.885" (22.5 mm) 1.625" (41.3 mm) " (146.0 mm) B4J22 B4BJ Block is 2 inches (51 mm) taller than B4A22 and is ideal for use on 34-inch-diameter (864 mm) drums on reclaimers 4.000" (101.6 mm) 15

18 Accessories Sandvik provides punches, installation tools and pullers to assist with tool and machine maintenance. CURVED KNOCK-OUT PUNCH Tool remover with carbide tip for extended life. PART # product # M4 M8T-0004 AIR-HAMMER PUNCHES For removal of conical tools from blocks. Hardened tip provides long life. Fits light-duty air-hammer guns with 3/8 or 1/2-inch chucks. PART # product # Description M12 M8T /8-inch Chuck M13 M8T /2-inch Chuck AIR-HAMMER INSTALLATION TOOLS For installation of conical tools into blocks. Fits light-duty and heavy-duty air-hammer guns with 3/8 or 1/2-inch chucks. PART # product # Description M15 M8T /8-inch Chuck M16 M8T /2-inch Chuck PULLERS For removal of tools with puller grooves. Use shank diameter to specify puller tool size required. PART # product # tool series M319 M8T MW MFW M8T QA 19 mm FW & RW MFW22 M8T AA 22 mm FW 16

19 Superior performance Partners in Action Notes Maximum productivity 22 mm Tools Quality results

20 Sandvik Construction HR /13 Sandvik Construction. Sandvik is a registered trademark owned by Sandvik Intellectual Property AB in Sweden and other countries