Industrialized building systems

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1 Industrialized building systems VIA University College 1

2 Different kinds of industrial buildings components Volumetric There are two basic types of prafabrication: -volumetric -non-volumetric Both of the types of elements can be made of timber, steel, concrete. All these materials can be mixed together and work as one scheme. Non-volumetric VIA University College 2

3 Installation Shafts Volumetric Volume Elements - Concrete The concept is built around the 3D configuration of the installation shaft. The shaft configured electronically at the design stage and is defined by number of taps, drainage, ventilation, etc. The shaft is then built in the factory. The shaft then arrives on the construction site in finished modules with insulated pipes and ducts, ready to be hoisted into - while installation of unfinished buildings. Tribune Elements Tribune elements form the standing or ground for seating in sports arenas and stadiums. Tribune element is supplied with varying pitch and grid - depending on whether it comes to sitting or standing. The stand elements are supplied with stairs with one to three increases. VIA University College 3

4 Volumetric Bathrooms Bathing cabins come fully furnished and turnkey onsite - packed and sealed openings, so they are ready to adopt. Selfassembly and connections are completely without opening the bathroom. A gain for any architect, contractor or builder that will save time and money - not to mention avoid all the known bugs and consequential damages, which often occurs in the context of space built bathrooms. VIA University College 4

5 Balconies Balcony with unilateral case against migrant with drainage or spews. Performed with or without washing edges. Fall min. 1:100. The most common design principle to balconies. The structure shown with consideration of two parallel beams called type 1A. Remuneration of wall or wear cam inside and on pillars outside designated 1B. Remuneration of punches interior and exterior columns called 1C. Volume Elements - Concrete Parking Garages Staircases Use The classic 2-stair in Danish housing. Plot min Increase Max. 180 mm. Surfaces The stairs can be supplied with or without washing edge / shed groove. Surfaces in terrazzo, gray, white, colored concrete or injection to coating. Subpages supplied glazed and rolled to painting. Parking garage system is designed such that it can be expanded, as well in height as in width. The system gives architects' ability to perform facades of materials, colors and design as elements, fit into the current location in urban environments. Parking garage system is simply constructed with logically placed up and down ramps and good use of space for the maximum number of parking spaces. The system consists of up to 17 m long elements with free span, providing optimal and user-friendly parking areas without disturbing columns. VIA University College 5

6 Dormers Dormers give buildings character and create-being in the attic. Mounting Clear twigs from Taasinge elements are tailored to the architectural requirements and adjusted roof pitch, roof and special requests such as the surfaces and heat retention. Taasinge twigs are self-sustaining, robust structures that can easily be fitted to all standard cable-stayed types. Taasinge have replaced the system in the attic construction. The demanding part of the work is performed indoors in series production under controlled conditions regardless of the weather. At the construction site must only be installed and recouped. It ensures proper execution and dry structures - it saves time - it is rational. VIA University College 6

7 Wooden Houses Prefabricated Wooden Houses are built in factories with large warehouses able to store multiple constructions. The module is then transported to the building site either as a whole or divided into smaller parts and reassembled according to the instructions by the construction workers. These prefabricated wooden houses are often used as holiday homes in the mountain or seaside area. VIA University College TCU-VIA Workshop A2017 7

8 Concrete prefabrication Precast concrete is a construction product produced by casting concrete in a reusable form which is then cured in a controlled environment, transported to the construction site and lifted into place. There are lot of concrete types, functions, systems and forms; popular solutions of prefabricated elevations, walls, ceilings, stairs, roofs. VIA University College 8

9 CASE 2: Multistory Building Steel prefabrication This kind of prefabrications structures are most of all used to built industrial buildings. Steel halls are frequent all over the world there are cheap, quick to built, can carry heavy load. Steel prefabricated elements are also irreplaceable material in long bridges and high buildings, like towers, masts and scyscrappers. Steel is used in very effective way, it is possible to have exactlly these dimension of elements and profiles, which we need. Like all types of industrialized building construction, steel construction can be built in short period of time. Disadvantages are problems with corrosion and good fire protection. Steel constructions durability is also not as good, as concrete they need to be renovated and condition should be checked regularly. VIA University College 9

10 ROOF Wooden elements like this one is premade in a factory with pressurized vacuum insolation and wood materials and PVC roof covering the tolerance in relations with expansion of the wooden material is up to +-3 mm/m s or you have to include that in your construction of the elements. Combination of aluminum and wood slashed together and has a good thermal insulation sound absorption and fire resistance. Its applications is best in Airports, Sport halls, Industrial units and Transport terminals. You can have your whole house made in prefabricated elements and that includes the roof in this case they are using wood and see and as well as the wooden sandwich element above the tolerance for expansion is about +- 3mm/m VIA University College 10

11 Safety In the factory you should consider dust in the air also the noise is a big factor in a factory environment. On the building side is more that your lifting heavy elements above you and you have to beware of those objects floating above your head and stay away from the elements until they are in working reach. As well when your are working in a high altitude you will need railings where you are working. For these environments: Safety harness Hard head Safety shoes Safety glasses VIA University College 11

12 VIA / TCU 4th semester workshop S2018 CASE 2: Multistory Building VIA University College 12

13 Economy and Invironment Advantages : Disadvantages : transportation costs can be bigger. long distance. higher quality concrete panels or glass panels require careful handling. Controlled factory strength and corrosion-resistance of the joining production conditions, larger groups of buildings tend to look monotonous. time spent in bad weather, dangerous environments Severe onsite conditions (delays) onsite interference of worker productivity can remain at a high level(no stops) Environment : healthy living environment reducing your home environmental impact. energy efficiency, healthy and sustainable recycling today s prefab both modern and green aspects. Economy : standard patterns Construction time is reduced, capital invested. schedule is decreased. skilled labour is more readily available and costs of labour, power, materials, space and overheads are lower. Self-supporting ready-made components formwork, shuttering and scaffolding is greatly reduced. VIA University College 13

14 Prefabricated elements should be manufactured by a factory with ISO 9000 quality assurance certification. The quality assurance should cover the following items: 1. Quality control tests of materials 2. Calibration of laboratory equipment for quality control tests 3. Efficiency and proper operation of equipment at the casting yard 4. Production process 5. Testing procedures and requirements 6. Frequency and extent of inspection by in-house staff and independent parties Workmanship There shall be adequate supervision through out the preparation and construction of the structure to ensure that it conforms to the principles and practical considerations of the design VIA University College 14

15 VIA / TCU 4th semester workshop S2016 CASE 2: Multistory Building VIA University College TCU-VIA Workshop S

16 VIA / TCU 4th semester workshop S2016 CASE 2: Multistory Building VIA University College TCU-VIA Workshop S

17 VIA / TCU 4th semester workshop S2016 CASE 2: Multistory Building VIA University College TCU-VIA Workshop S