SAPPCO DAMMAM FACTORY

Transcription

1 Branch of Saudi Plastic Products Co. Ltd. C.R DAMMAM Publication P. 9 Issue 9 April 2015

2 INTRODUCTION The Kingdom of Saudi Arabia uses the latest and well proven technology for the development of industrial, Coercial and all types of public service projects. In line with this prudent practice the Telecounication Industry has adopted the use of fibre optic cables. For the installation of fiber optic cables the Ministry of P.T.T. (MOPTT), Saudi Telecom and SEC have specified the use of long term performance Sub-Duct and Mini Duct made from latest generation of High Density Polyethylene (HDPE) piping compounds. To fulfill this need has designed and manufacture HDPE Sub-Duct and Mini Duct so that exposure to the environmental conditions of Saudi Arabia during storage, transport, installation and operation shall not degrade the physical or operation and maintenance characteristics of the Sub-Duct and Mini Duct. Our Sub-Duct and Mini Duct are manufactured from the specifically designed readymade black pipe higher strength grade compound in which the carbon black has been perfectly dispersed to give the maximum possible protection from sunlight and heat. The experience of our Technical Department is freely available for advice and assistance when needed, on use of pipe products. 2

3 APPLICATION SUB-DUCT/MINI DUCT This is a Technical Catalogue of manufactured HDPE Sub-Duct and Mini Duct to meet the needs of Telecounication Industry in Saudi Arabia and the other Gulf States. High Density Polyethylene (HDPE) Sub-Duct and Mini duct are used in Telecounication for security and convenience when hauling in small diameter fiber optic cables. The Sub-Duct is also available with a Pre-installed rope to facilitate, the pulling of Fiber Optic Cables through it. Four Sub-Ducts of small diameter may be installed in HDPE or PVC duct or single Sub-Duct may be installed over existing cables in ducts to protect the fiber optic cables during hauling in. Mini Duct is also available with longitudinal grooves (Ribbed) on its inner surface or with smooth bore. Mini Duct is used for direct buried application to protect cables. MATERIAL CLASSIFICATION STANDARD DESCRIPTION DESIGNATION EN ISO 12162/DIN 8075 Minimum Required Strength PE 100 / MRS 10.0 MPa ASTM D 3350 ASTM D 2837/PP1 Cell Classification Material Designation CIE PE 4710/3608 MANUFACTURING STANDARDS DIN 8074 DIN 8075 STC TS 4111 SEC 23-SDMS-01 MOPTT MAT 2301 ASTM F 2061 ASTM D 3035 Polyethylene Pipes - PE 80, PE Dimensions Polyethylene Pipes - General quality requirements, testing Technical Specification for Ducts, HDPE Main, Mini & Micro-Ducts Material Specification for Duct, HDPE Main, Mini & Micro - Ducts Ministry of PTT Specification HDPE Sub-duct and Mini-duct Solid wall HDPE conduit Based on Controlled outside Diameter PE Plastic Pipe (DR-PR) Based on Controlled outside Diameter QUALITY MANAGEMENT SYSTEM SAPPCO operates an upgraded Quality Management System in accordance with Quality Standard EN ISO 9001:2008 and has been successfully ASSESSED and CERTIFIED in this respect by TUV NORD CERT of Germany. Routine testing is carried out as laid down in relevant manufacturing and testing standards requirements in our well equipped laboratory. COLOUR LENGTH Sub-Duct and Mini Duct are Supplied in different colours as per request of our valued customers. 1. Coils are available in any length up to 600 meters depending on size. 2. Alternatively on sturdy wooden reels available in any length up to 2000 meters. 3

4 MATERIAL PROPERTIES MATERIAL HIGH DENSITY POLYETHYLENE (HDPE) All values at 23 o C unless otherwise specified TABLE 1 Property Physical Properties Density (Compound) Carbon black content Melt Index, load 2.16 Kg. Induction temp. (DSC) Poisson s ratio ESCR Izod impact (notch) Co-efficient of friction Test Method D 792 D 1603 D 1238 E D D 1693 D 256 Hazen William Colebrook white Unit g/cc % g/10min o C - h ft.ib/in Factor C Factor K Values PE ± 0.25 < 0.1 > > > Mechanical Properties Tensile Strength (Break) Tensils Strength (Yield) Elongation (ultimate) Modulus of elasticity Hardness D 638 (50/min) D 638 (50/min) D 638 (50/min) D 790 D 2240 MPa MPa % MPa Shore D > > 60 Electrical Properties Volume Resistivity Surface Resistance Dielectric Strength Dielectric Constant DIN DIN DIN DIN ohm.cm ohm kv cm Factor >10 17 > x Thermal Properties Brittle Temperature Vicat Softening Temp. Co-efficient of Linear Thermal Expansion Specific Heat Thermal Conductivity D 746 D 1525 D 696 Calorimetric DIN o C o C o C /m o C kj/kg o K W/m o C < x CHEMICAL RESISTANCE SAPPCO PE PIPE is unaffected by all kinds of water, soils, corrosive liquids, most coon acids and alkalies and all forms of corrosion normally encountered in metallic pipes. Care must be taken when PE pipes are used for oxidizing agents.

5 SAPPCO HDPE DUCTS WITH AND WITHOUT PRE-INSTALLED PULL ROPE INSIDE TABLE 2 Dimensions Based on MOPTT MAT 2301 and DIN 8074 Duct Type Outside Diameter Wall Thickness Weight kg/m Sub-Duct Mini Duct TABLE 3 Dimensions Based on DIN 8074 SDR 11 Duct Size Outside Diameter Wall Thickness Weight kg/m PE size co-extruded is supplied in black colour with outer lyers in blue and orange colours to meet Mobily requirements. TABLE 4 Dimensions Based on ASTM - F2160 SDR 11 / D3035 SDR 11 Duct Size inch Outside Diameter Wall Thickness Weight kg/m / / Sub-duct to ASTMF2160 in other sizes and DR. please consult our sales Technical Department. TABLE 5 Dimensions Based on SAPPCO SPEC. and DIN 8074 Longitudinal (Ribbed) Groove Conduit Series Outside Diameter Wall Thickness Weight kg/m GC GC Note: HDPE Ducts to other dimensions are available on request, Please contact our technical sales department for further inquiries. 5

6 SAPPCO HDPE SUB-DUCT, MINI DUCT & MAIN DUCT SEC AND STC SPECIFICATIONS WITH AND WITHOUT PRE-INSTALLED PULL ROPE INSIDE SUB-DUCTS & MINI DUCTS TABLE 6 Dimensions based on SEC SPECIFICATION 23-SDMS-01 and DIN 8074 HDPE SDR Outside Diameter Wall Thickness Weight of duct Duct type kg/m Class Mini - Ducts SDR SDR SDR SDR 17 Main Ducts SDR SDR 22 TABLE 7 Dimensions based on STC SPECIFICATION TS 4111 and DIN 8074 HDPE SDR Outside Diameter Wall Thickness Weight of duct Duct type kg/m Class Mini - Ducts SDR SDR SDR SDR 17 Main Ducts SDR SDR 22 Note(s); 01: Please specify Duct type, outside diameter, wall thickness & SDR, in your inquiry 02: Ducts in Tables 6 & 7 are smooth wall, for longitudinal ribbed wall refer to Table 5 03: Ducts in other dimensions please consult our technical sales for further inquiries 6

7 SAPPCO HDPE Sub-Duct has been used in the following major Telecounication Projects. MINISTRY OF P.T.T., SAUDI TELECOM 1. King Fahd Causeway to Bahrain 2. Telephone network Daam Central Telephone Board to King Fahd International Airport (KFIA) 3. Telephone network Daam to KFIA Abu-Hadriah Road 4. Telephone network Arar - Turaif 5. Telephone network at Yanbu 6. Telephone network at Riyadh 7. Telephone network at Rabigh 8. Telephone network at Makkah 9. Telephone network at Kuwait 10. Telephone network ABV site 1, 5, & Cable protection SWCC Al-Khobar 12. Eastern Province Water Transmission System 13. STC Daam Project 14. SEC-ERB Contract No / SEC-ERB, Jubail 16. SCECO East 81720/ SCECO No SAUDI ARAMCO REFERENCES 1. Telephone network at Hawtah - Contract No /00 2. Telephone network at Hawtah - Contract No /00 3. Telephone network at Hawtah Gas plant project 4. Telephone network for contract No /00 5. Telephone network at Rabigh 6. 5 SDGM wells 7. 4 UTMN JOUF wells 8. 4 HADH replacement well Hawiyah - Inner duct 10. Aramco Power Dist. Support facilities 11. RABIGH JV Project / CBC 12. Microwave replacement & Bank none PHI NEC 13. Haradh increment III - Fiber optic MOBILY PROJECTS IN DIFFERENTS AREAS OF SAUDI ARABIA 7

8 A LEADING MANUFACTURER OF CPVC, PVC, LDPE & HDPE PLASTIC PIPES MANUFACTURING HALL PVC, PE, PIPES AND FITTINGS P.E. PIPES & FITTINGS QUALITY PERFORMANCE TEST SAPPCO after sales and service provides its customers with advice on any technical problems they may encounter. Every care is taken to see that the information given in this catalogue is correct and current but it is not intended to form any part of any contract, and no warranty is intended to be given or implied in respect of the contents hereof.