Metal siding production line ShipDeck

Transcription

1 Ruscana Engineering Group Russia, , Moscow region, Podolsk city, village Bykovo, Centralnaya Street, 6 tel./fax: (499) , tel.: (495) , sales@ruscana-engineering.com ROLL FORMING AND COIL PROCESSING EQUIPMENT EUROPEAN QUALITY AT COMPETITIVE PRICES *WE WELCOME YOU TO VISIT OUR FACILITY AT ANY CONVENIENT TIME* Technical-commercial quotation We offer for your consideration this quotation on Metal Siding Production Line ShipDeck All equipment is designed and manufactured by Ruscana Engineering Group. Metal siding production line ShipDeck These panels are manufactured using light gauge galvanized steel and steel with polymer coating. Metal siding panels are widely used for ventilated facades cladding, interior decoration of premises. 2018_ Metal siding production line ShipDeck page.1 of 6

2 Technical characteristics: Metal siding production line ShipDeck, hereinafter referred to as Equipment, is intended for rolling cold-rolled galvanized steel with polymer coating (Fig.1) Raw material requirements: - zinc coating to range g/m2; - yield strength N/mm²; - Coil width 312,5 mm±2mm; - Sheet thickness 0,38 mm 0,6 mm Roll forming speed no more than 20 m/min Line operating mode manual/automatic Installed power capacity of the line 9 kw. Electrical network 380 V Dimensions (LxWxH) 13300х2080х1450 mm Weight 3800 kg In manufacturing of cladding panels, it is guaranteed no scratches and hollows on the front side of the metal. Required operating personnel -1-2 people depending on line operating mode. Equipment configuration: 1. Decoiler; 2. Roll-forming section; 3. Roller base receiving table; 4. Automatic control system (ACS) 2018_ Metal siding production line ShipDeck page.2 of 6

3 Fig. 2 Lay out of the line 2018_ Metal siding production line ShipDeck page.3 of 6

4 Technical Equipment specifications: 1. Decoiler 1.1 Type Cantilevered 1.2 Feeding speed, no more than 25 m/min (feeding speed is controlled by automatics) 1.3 Operating mode Automatic, manual, reverse 1.4 Installed power capacity 2,2 kw 1.5 Lifting capacity, no more than 3000 kg 1.6 Dimensions (LxWxH), no more than 1300х1750х1450 mm 1.7 Mandrel expansion range 480 mm 620 mm (coil ID 500 mm/600 mm) 1.8 Expansion/clamping mechanism Mechanical (by handle) 1.9 Weight, no more than 600 kg 2. Roll-forming section 2.1 Dimensions (LxWxH) 6500х1100х1200 mm 2.2 Perforating unit for outer edge punching yes 2.3 Installed power capacity 4 kw 2.4 Roll forming speed, no more than 20 m/min 2.5 Transverse mechanical cutter yes 2.6 Quantity of mill stands 15 (with perforating unit) 2.7 Material of rollers instrument steel (with heat treatment) 2.8 Protective shutters 2.9 Emergency stop cable around the perimeter of the roll-forming section Protect against ingress of objects and dust into roll forming mechanism - option Yes 2.10 Weight, no more than 3000 kg 2.11 Guillotine (integrated into roll-forming section) Type Hydraulic Installed power capacity 2,2 kw Cutting time 2 sec. 3. Roller base receiving table 3.1 Type Single roller on three-point structure 3.2 Lifting capacity 200 kg 3.3 Height adjustment mm 3.4 Roller size, no more than Ø52 х 320 mm 3.5 Dimensions (LxWxH), no more than 490х455х865 mm 3.6 Weight, no more than 15 kg 4. Automatic control system (ACS) 4.1 Hardware base Omron (Japan) 4.2 Controlled parameters 4.3 Interface English, User-friendly Roll forming speed, quantity/length of end product, adjustment of the pauses of the technological cycle, production task. 4.4 Indicators General settings, error and emergency alarms 2018_ Metal siding production line ShipDeck page.4 of 6

5 Metal siding ShipDeck Fig. 1 Components kit Imported components details Manufacturer - Hydraulic pumps; - control devices (distributors, flow regulators, pressure control valves); - proportional equipment; - safety valves; - sealing elements; - cylinders; - distributors; - service units (filters, moisture separators, lubricators, pressure regulators); - pneumatic hoses and connectors - controllers; - frequency converters; - length encoders; - inductive proximity sensors - control panels - relay Hydrocomponents "DUPLOMATIC" (Italy) Pneumatic components "DUPLOMATIC" (Italy) Industrial automation components "OMRON" (Japan) - Shaft bearing units; "ASKUBAL", (Germany) Equipment specification Description Quantity UOM 1 Metal siding production line ShipDeck, consists of: 1 Set 1.1 Decoiler Roll-forming section with perforating unit Hydraulic guillotine Roller base receiving table Automatic control system (ACS) Supervised installation and commissioning 1 ea 2018_ Metal siding production line ShipDeck page.5 of 6

6 Options: 1 Protective film application unit 2 Protective shutters 3 Emergency stop cable around the perimeter of the roll-forming section 2018_ Metal siding production line ShipDeck page.6 of 6