MRac Tile Roof Installation Guide

Transcription

1 MRac Tile Roof Installation Guide Tile Interface 117HA AS/NZS Content 1. Product Introduction P2 2. Installation Tools& Components P3 3. Installation Guide P5 4. Warranty P10 No 69, Xintian Rd., Jimei District, Tel:

2 1. Product Introduction MRac Tile Interface 117HA tile roof mounting system is specially developed for the maximum flexibility in designing for both residential and commercial rooftop solar system. Using our patented components, the panels can be freely installed on almost all even and sloping surfaces, no matter what tile material it is. The system is also impressive coz of its top-quality material, high compatibility and overall concept. Please read this Installation Guide thoroughly before installing the MRac RoofOn system. This Guide offers the planning and installation instruction for MRac RoofOn solution. MRac RoofOn products, when installed in accordance with this guide, will be structurally adequate and will meet the local standards. During installation, especially when working on the roof, be sure to observe the appropriate safety regulations and please pay attention to the relevant regulations of your local region. Please check that you are using the current version of the installation manual by contact Mibet Energy by mail on or your local representative. The installer is solely responsible for: Complying with all applicable local or national building codes, including any that may supersede this manual; Ensuring that MRac and other products are appropriate for the particular installation and the installation environment; Using only MRac parts and installers-supplied parted as specified by MRac (Substitution of parts may void the warranty and invalidate the letter of certification on page 2); How to recycle: According to the local relative statute; How to disassemble: Countermove with installation; Ensure that there are no less than two professional workers in panel installation; Ensure the installation of relative electrical equipment is performance by professional electrician. Ensure safe installation of all electrical aspects of the PV array. No 69, Xintian Rd., Jimei District, Tel:

3 2. Installation Tools & Components 2.1 Installation Tools 6mm Inner hexagon spanner; Electrical tool(fasten M6 outer hexagon self-drilling screws and cross recessed pan head screws); 9, 10, 17, 19 mm open spanner (Fasten bolts on End Clamps and Inner Clamps); Angle grinder; Electrical wire; Small pieces of wood (in case interfaces are not on a line coz of beam situation.) 2.2 Components Components Standard Rail Standard Rail Connector Inter Clamp Kit End Clamp Kit Tile Interface 117HA No 69, Xintian Rd., Jimei District, Tel:

4 2.3 Solution Overview a. Standard Rail b. Inter Clamp Kit c. Interface d. Standard Rail Connector e. End Clamp Kit a b c e d 2.4 Planning installation Area 1) Panel qty in MD x Panel length (Please check it with Installation Guide from panel manufacturer as well) 2) Panel qty in TD x(panel width +18mm)+32mm. 3) Spacing between interfaces can as wide as 2.0m in TD 4) Spacing between interfaces in MD= around 1/2 or 3/4 of panel length 5) Spacing between panels:17 mm (Note: Spacing between panels should be adjusted smaller when system is exposure in wind, placed on edge or in the corner of the rooftop. MD: Machine Direction; TD: Transverse Direction) 4

5 3. Installation Guide 3.1 Installation of Tile Interface 117HA Install the interface onto the wooden beam by three M6*80 screws The interface is not allowed to press on the tile, using small piece of wood to lift the height of interface if necessary Get rid of the small part of tiles where you find the interface is difficult to lie down on the bottom tiles flatly, using Angle Grinder or hammer. This step is still necessary if the system is installed on curved tile. CAUTION: It was forbidden taking the interfaces as ladder, this may destroy the tiles. 5

6 3.1.5 When installed on flat tile rooftop, cut off one corner where the interface need to be installed Cut one piece of Titanium zinc plate for the corner area, put it under the interface and make sure 20mm surrounding area need to be covered by this plate. (Note: See photos in right.) Installation of Cross Module: In order that the Cross Module can be installed easily, please make sure the bolts haven t been fastened too tight. Install the Cross Module as picture show, fasten the bolt for 2 or 3 circle, move it to wherever need to connect with Inter Clamp, End Clamp or Interfaces. Fasten it tightly. (Suggested torque force: 8 N m). 6

7 3.2 Installation of Rail Put the Rail onto the Interface, fixing it with the clamp, but not fastened, as showed Install the Rail onto Interfaces in rows as planned, levelling by a rope or laser ensuring all the Rails are in a line. Fastened all the bolts after thorough check as showed in right. (Suggested force: 8 N m) Install Rail Connector: If there re different lengths of rails, then start from the shortest one. Install the rails onto the interfaces by M8 Hexagon Bolt, Flat Washer, String Washer and Cross Module as showed. 7

8 3.3 Installation of Panels Place the panels onto the rail, fix it with End Clamps a showed in right. (Suggested torque force: 8N m) Fix the panel with Inter Clamps as well as showed, fasten it slightly Place the other panel under the Inter Clamp, fastening the bolts of Inter Clamp. (Suggested torque force: 8N m) Caution: Anti-slipping should be placed in the bottom rail slot as showed Fix the panels in the end of each line by End Clamps. (Suggested Torque force: 8N m) 18mm 8

9 3.3.5 Install the upper line panels, a gap around 18-20mm need to be remained between the two lines considering of the sunlight angle. Finish the installation in the same procedure until all the panels are installed successfully. 9

10 4. 15 year limited Product Warranty, 5 year limited Finish Warranty (hereinafter as Mibet Energy ) warrants to the original purchaser ( NSEW Trading Pty Ltd. ) of products that it manufactures ( Solar PV Mounting Systems ) at the original installation site that the Product shall be free from defects in material and workmanship for a period of fifteen (15) years, except for the under normal atmospheric conditions for a period of five (5) years, from the earlier of 1). The date the installation of the Product is completed, or 2). 30 days after the purchase of Product by the original Purchaser ( Finish Warranty ). The Finish Warranty does not apply to any foreign residue deposited on the finish. All installations in corrosive atmospheric conditions are excluded. The Finish Warranty is VOID if the practices specified by AAMA 609 & Cleaning and Maintenance for Architecturally Finished Aluminum ( are not followed by Purchaser. This Warranty does not cover damage to the Product that occurs during its shipment, storage, or installation. This Warranty shall be VOID if installation of the Product is not performed in accordance with Mibet s written installation instructions, or if the Product has been modified, repaired, or reworked in a manner not previously authorized by Mibet IN WRITING, or if the Product is installed in an environment for which it was not designed. Mibet shall not be liable for consequential, contingent or incidental damages arising out of the use of the Product by Purchaser under any circumstances. If within the specified Warranty periods the Product shall be reasonably proven to be defective, then Mibet shall repair or replace the defective Product, or any part thereof, in Mibet s sole discretion. Such repair or replacement shall completely satisfy and discharge all of Mibet s liability with respect to this limited Warranty. Under no circumstances shall Mibet be liable for special, indirect or consequential damages arising out of or related to use by Purchaser of the Product. In addition to our Warranty against Defects, the Frame also comes with guarantees that cannot be excluded under the Australian Consumer Law (Consumer Guarantees). In the event that the Frame fails to satisfy a Consumer Guarantee, you are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the Frame repaired or replaced if the Frame fails to be of acceptable quality and the failure does not amount to a major failure. Please note that in addition to the rights and remedies set out in this document, you may also have other rights and remedies available to you under the law. 10

11 *Manufacturers of related items, such as PV modules and flashings, may provide written warranties of their own. Mibet s limited Warranty covers only its Product, and not any related items. Making a claim If you believe that the Frame is defective and you are an End-User, you may either make a claim against the installer or builder from whom you purchased the Frame or you may make a claim against us directly. In order to make a claim against us, you must post, fax or us a notice, using the contact details set out below. In your notice you must provide: details of why you believe the Frame is defective; a copy of your invoice, receipt or any other document which provides proof of purchase; Details of any expenses you have incurred in making your claim; and details of how we should contact you. Within a reasonable time after receipt of your claim we will contact you to arrange a time to attend the premises at which the Frame is located. Jurisdiction Our Warranty against Defects is to be construed in accordance with the laws of Victoria and any disputes will be determined by the exclusive jurisdiction of the courts of Victoria. Contact Details NSEW Trading Pty Ltd Level 5, 24 Albert Road South Melbourne Vic 3205 Tel: service@nsew.com.au 11