Stitchmaster ST 350 Retrofit Options

Transcription

1 Systemservice Stitchmaster ST 350 Retrofit Options

2 More Functions for Your Stitchmaster ST 350. Retrofit Options. Have your customers requirements changed? Are you looking to extend your range of functions or replace components? Or would you like to find out more about optimizing your production operations? Our catalog contains commonly requested retrofit options, along with article numbers for obtaining further details. Use our retrofit options to enhance the productivity and flexibility of your postpress operations.

3 Contents 1. Feeder options for the Stitchmaster ST Stitching head options for the Stitchmaster ST Stitcher options for the Stitchmaster ST Trimming options for the Stitchmaster ST Punching options for the Stitchmaster ST Delivery options for the Stitchmaster ST General options for the Stitchmaster ST Our range of services for you 14

4 1. Feeder options for the Stitchmaster ST 350 Small format assembly Small format assembly for vertical drum feeder Small format assembly for horizontal drum feeder FJ /01 FJ /02 Used to process A6 landscape format (105 mm / 4.13 in spine) Used to process A6 landscape format (105 mm / 4.13 in spine) Additional vacuum suckers Additional vacuum suckers for B and C shafts FJ /00 Includes one sucker for the B shaft and one for the C shaft. Used to support sucker opening for large-format sheets such as A3. Also used for sheets with high grammages which can come away from the sucker due to their stiffness. Polyurethane scoring segment (cover folder feeder) Scoring segment for internal scoring with polyurethane FJ /02 Wedge-shaped scoring blade FJ /02 Special scoring system with polyurethane ring. A wider range of applications is possible. Ideal for delicate covers (more pronounced scoring possible without immediately cutting through the paper). Stream feeder add-ons Stream feeder add-ons for horizontal drum feeder Set of additional floor rails for the stream feeder FJ /00 FJ /00 One set of these add-ons is supplied as standard when ordering the stream feeder for use on the drum feeder. If the stream feeder is to be installed on another drum feeder and you wish to avoid moving the relevant components, these additional add-ons are necessary. Rails for securing to the floor. Same situation as above. One set of these rails is included as standard with the stream feeder. If the stream feeder is to be used in another position and you wish to avoid removing and re-fitting the rails, these additional rails are necessary. For safety reasons (risk of accident), however, it is recommended to remove the rails if they are not required. 4

5 1. Feeder options for the Stitchmaster ST 350 Pulsed compressed air, blower for empty stations, and adapter cable for empty stations Pulsed compressed air for each feeder FJ /01 Basic pulsed compressed air FJ /00 (1 required for each machine) Adapter cable for each empty station to connect feeders FJ /01 Pulsed compressed air is necessary to achieve reliable sheet placement at high speeds. Pulsed compressed air is an option that enables accurate pulsed sheet placement and greater sheet stability on the saddle chain. Pulsed compressed air is used at the drum feeder. When the sheet is placed on the saddle chain, the integrated software generates an automatically controlled pulse of compressed air that holds the sheet on the saddle chain. The adapter cable is needed to connect the feeders if there is an empty station or subframe (base) between the feeders. Blowing device for subframe FJ /02 This option includes a blowing device for a subframe (base) or empty station. The curtain of air holding down the product on the saddle chain remains in place when passing across an empty station. Flexible blower between the feeders ZD BG-01 This option includes two flexibly adjustable air hoses that use blast air to press the product onto the saddle chain in the empty station between two feeders and stop the sides fluttering (order for each feeder) Signature recognition system Signature recognition system On request This option identifies the correct sheet with the aid of digital grayscale imaging of a significant area. A target-actual comparison is performed of the positions of gray values and samples of a previously learned sheet and one that is currently being measured. If deviations are identified, the sheet is ejected. Repeat errors cause the machine to stop. Each feeder has a camera. 5

6 2. Stitching head options for the Stitchmaster ST 350 Stitching heads Standard normal stitching 45-N Standard loop stitch 50-L6 Special models FJ /02 FJ /02 On request New high-performance stitching heads offer a longer service life, are easier to use, and boast an industrial design. They have won several international design awards (e.g. Good Design Award 2007). The use of new materials and technologies gives our stitching head components (excluding blades) a service life of 10 million cycles. In some cases, this is more than double the number of cycles guaranteed by the competition (e.g. 2.5 to 5 million). Standard stitch Stitch width: 14 mm (0.55 in) Min. stitch length: 30 mm (1.18 in) Loop stitch Stitch width: 14 mm (0.55 in) Min. stitch length: 40 mm (1.57 in) Loop diameter: 6 mm (0.24 in) Optional diameter: 8 mm (0.31 in) With clincher box Clincher box (LEGO clincher) Clincher box FJ /01 Clincher version for all types of stitching head. With this option, the stitches are bent further inwards so that the ends cannot cause any injury. Used primarily for brochures for children. Fold pressing unit external Fold pressing unit external, wide Fold pressing unit external, narrow FJ /01 FJ /01 For better product centering during stitching. Can be fitted to the left or right of the stitching head. The fold pressing unit is not attached directly to the stitching head. The wider contact surface (20 mm / 0.79 in) secures the product more effectively. For better product centering during stitching. Can be fitted to the left or right of the stitching head. The fold pressing unit is not attached directly to the stitching head. Ideal for positioning between two stitching heads that are close together (contact surface: 8 mm / 0.31 in). Changing set 52-N14 changing set Wire No N14 changing set Wire No FJ /00 FJ /00 For changing from standard wire size No to Wire No For changing from standard wire size No to Wire No

7 3. Stitcher options for the Stitchmaster ST 350 Coil braces for big coils Coil braces for big coils at 3 rd /4 th stitching head Coil braces for big coils at 5 th /6 th stitching head FJ /01 FJ /03 Used for processing coils of size SD 300K (15 kg) and BB20 (18 kg) at the 3 rd and 4 th stitching heads. Used for processing coils of size SD 300K (15 kg) and BB20 (18 kg) at the 5 th and 6 th stitching heads. Coil brace ground Coil brace ground FJ /00 The wire transport support device guides the wire from the coil to the place of use. The device is attached to the ground. Suitable for coils with a flange diameter of 355 mm (13.98 in), e.g. MP100 (90 kg) or K 355 (45 kg). Coil brace for small coils Coil brace for small coils of size K135 FJ /02 Set for two coils (K135, 2 kg). Includes four discs and four coil retaining springs with ring and knurled screw. Should preferably be used for special wires (e.g. colored wires). Stitcher monitoring systems Missing stitch detector FJ /02 Contact-free stitch detection from underneath. This has the advantage that stitches can be detected in hybrid operation (normal and loop stitches) without any adjustment. Signature width monitoring FJ /05 Helps to detect: Sheets where the spine rolls off the saddle chain Incorrectly folded sheets resulting in parallel displacement on the chain Crooked sheets within the product There is a light barrier on each side of the saddle chain. The beam of light from these devices is adjusted to 1 2 mm ( in) below the bottom edge of the sheet. If the beam is interrupted, the monitoring system reacts. (It is no longer possible to use the rear light barrier with products < 150 mm / 5.91 in.) Missing sheet belt delivery FJ /03 Missing sheet belt delivery with interval control. Delivery after the stitcher with transport tape. For the delivery of semi-finished and faulty products. 7

8 4. Trimming options for the Stitchmaster ST 350 Transport attachment, small format Universal transport attachment, small format 64 mm 120 mm ( in) FJ /04 This attachment is used for trimming products smaller than 80 mm (3.15 in). The product width is reduced from 80 mm (3.15 in) to 64 mm (2.52 in). Product width: 64 mm (2.52 in) One-ups: Min. 64 mm 120 mm ( in) Two-ups: Min. 2 (64 mm 120 mm / in) with parting cut; with punch cut, depending on the punching knife used. Equipment for one-up folded A6 sheets Equipment for one-ups on the trimmer FJ /01 Also required: Set of knives, center trim attachment, small format assemblies on the feeder. Center trim attachment /size (mm/in) Center trim attachment (no knife) FJ /01 Used to process the products as two-ups. Suitable for accommodating cut-off or punching knives in widths of 6 to 12 mm (0.24 to 0.47 in). Additional option: Knives with airblast can also be used. Two sets of knives are required in each case. 1. Parting cut 2. Punch cut Formats: b a b a Untrimmed: Min mm Min mm ( in) ( in) Trimmed: Min. 2 ( mm/ Depending on the in) punching knife used Product thickness: Max. 10 mm (0.39 in) Max. half punching knife width Center trim attachment, small format /size (mm/in) Center trim attachment, small format (no knife) FJ /03 Used for processing small formats in two-ups. Suitable for accommodating cut-off or punching knives in widths of 4 to 6 mm (0.16 to 0.24 in). Additional option: Knives with airblast can also be used. Two sets of knives are required in each case. 1. Parting cut 2. Punch cut Formats: b a b a Untrimmed: Min mm Min mm ( in) ( in) Trimmed: Min. 2 (80 75 mm/ Depending on the in) punching knife used Product thickness: Max. 10 mm (0.39 in) Max. half punching knife width 8

9 4. Trimming options for the Stitchmaster ST 350 Triple cut attachment /size (mm/in) Triple cut attachment (no knife) FJ /03 Used for processing small formats in three-ups. Suitable for accommodating cut-off or punching knives in widths of 6 to 9 mm (0.24 to 0.35 in). Additional option: Knives with airblast can also be used. Three sets of knives are required in each case. 1. Parting cut 2. Punch cut Formats: b a b a Untrimmed: Min mm Min mm ( in) ( in) Trimmed: Min. 3 ( mm/ Depending on the in) punching knife used Product thickness: Max. 5 mm (0.20 in) Max. half punching knife width Air distributor Air distributor for knives with airblast FJ /02 The air distributor is used to blow trimming waste from knife blades. This keeps them clean so that they are ready for the next cut. Special knives with airblast are required for this purpose. An air distributor is required for every knife with an air connection. Trim quality inspector Trim quality inspector FJ /06 The parallelism of the product and the angle of its lateral edges are monitored by the trim quality inspector. N.B.: Only in conjunction with conveyor table with reject gate or conveyor table with marking device and reject gate. Chip removal manifold Chip removal manifold ZD BE-01 Chip removal manifold for direct assembly on the trimmer (200 mm / 7.87 in connection diameter for central extraction). Cutting knives, cut-off knives, and punching knives are available either individually or as complete sets of knives. 9

10 5. Punching options for the Stitchmaster ST 350 Calendar hole punching attachment Calendar hole punching attachment (without punching tool) FJ /05 The universal calendar hole punching attachment enables different punching tools to be installed with different hole diameters (4 to 7 mm / 0.16 to 0.28 in). Up to now, a specific hole punching device had to be bought for every hole diameter. The attachment is adjustable over the entire format from back cut to front cut. Benefits: Lower costs and easier use. The punching tools must be ordered separately. Formats: A: Min. 220 mm (8.66 in), max. 475 mm (18.70 in) B: Min. 80 /89 mm (3.15 /3.50 in), max. 315 /310 mm (12.40 /12.20 in) C: 6 mm (0.24 in) Hole diameter: 4 to 7 mm (0.16 to 0.28 in) 2-hole punch with hole spacing 80 mm (3.15 in) 2-hole punch with hole spacing 80 mm / 3.15 in (without punching tool) FJ /03 The universal 2-hole punch enables different punching tools to be installed with different hole diameters (4 to 7 mm / 0.16 to 0.28 in). Up to now, a specific hole punching device had to be bought for every hole diameter. Benefits: Lower costs and easier use. The punching tools must be ordered separately. It is advisable to order at least two sets for each hole diameter. With a pressure shoe, 210 mm / 8.27 in (A5) is also possible. Formats: A: Min. 220 mm (8.66 in), max. 475 mm (18.70 in) B: Min. 80 mm (3.15 in), max. 315 mm (12.40 in) C: 15 mm (0.59 in) D: 80 mm (3.15 in) Hole diameter: 4 to 7 mm (0.16 to 0.28 in) Sets of punching tools for calendar hole punching attachment and 2-hole punch Punching tool, dia. 4.0 mm (0.16 in) Punching tool, dia. 5.0 mm (0.20 in) Punching tool, dia. 5.5 mm (0.22 in) Punching tool, dia. 6.0 mm (0.24 in) Punching tool, dia. 7.0 mm (0.28 in) FJ /02 FJ /02 FJ /02 FJ /02 FJ /02 Complete set of punching tools for each hole diameter. Each set contains two punches and two bushes and is suitable for the calendar hole punching attachment or 2-hole punch with hole spacing 80 mm (3.15 in). 10

11 5. Punching options for the Stitchmaster ST hole punch 3-hole punch 108 mm (4.25 in)/ dia. 6 mm (0.24 in) 3-hole punch 108 mm / 4.25 in (without punch unit) Punch unit, dia. 6.5 mm (0.26 in) Punch unit, dia. 8.0 mm (0.31 in) Punch unit, dia. 9.5 mm (0.37 in) ZD BG-01 ZD BG-01 ZD BG-01 ZD BG-01 ZD BG-01 Hole punch (3 holes, spacing 108 mm /4.25 in, diameter 6 mm / 0.24 in, incl. punch unit) Formats: A Back: Min. 297 mm (11.69 in), max. 475 mm (18.70 in) B Width: Min. 220 mm (8.66 in), max. 315 mm (12.40 in) C Max.: 8 20 mm ( in) Product thickness: Max. 2 mm (0.079 in) Hole punch (3 holes, spacing 108 mm / 4.25 in, without punch unit) Formats: A Back: Min. 297 mm (11.69 in), max. 475 mm (18.70 in) B Width: Min. 210 mm (8.27 in), max. 310 mm (12.20 in) C Max.: mm ( in) Product thickness: Max. 2 mm (0.079 in) A punch unit must also be ordered. Each set of punch units contains three punches and three bushes for the relevant hole diameter and is suitable for all 3-hole punches. 4-hole punch 4-hole punch 80 mm (3.15 in)/ dia. 5.5 mm (0.22 in) 4-hole punch 70 mm (2.76 in)/ dia. 5.5 mm (0.22 in) FJ /01 ZD BG-01 Hole punch (4 holes, spacing 80 mm / 3.15 in, diameter 5.5 mm / 0.22 in) Formats: A Back: Min. 297 mm (11.69 in), max. 475 mm (18.70 in) B Width: Min. 210 mm (8.27 in), max. 310 mm (12.20 in) C Max.: 15 mm (0.59 in) Product thickness: Max. 2 mm (0.079 in) Hole diameter: 5.5 mm (0.22 in) N.B.: Installation takes approx. 6 hours as the transport tapes have to be moved. Hole punch (4 holes, spacing 70 mm / 2.76 in, diameter 5.5 mm / 0.22 in) Formats: A Back: Min. 255 mm (10.04 in), max. 475 mm (18.70 in) B Width: Min. 89 mm (3.50 in), max. 310 mm (12.20 in) C Max.: 10 mm (0.39 in) Product thickness: Max. 2 mm (0.079 in) Hole diameter: 5.5 mm (0.22 in) N.B.: Installation takes approx. 6 hours as the transport tapes have to be moved. 11

12 6. Delivery options for the Stitchmaster ST 350 Conveyor tables Conveyor table FJ /03 Required between trimmer and compensating stacker and/or stream delivery. Conveyor table with reject gate Conveyor table with marking device Conveyor table with marking device and reject gate FJ /03 FJ /03 FJ /03 Required with compensating stacker and/or stream delivery. Compulsory with trim quality inspector option. Marking takes the form of lateral staggering of batches. Required with compensating stacker and/or stream delivery; marking device with gate to eject defective brochures. Marking takes the form of lateral staggering of batches. Compulsory with trim quality inspector option. Conveyor rollers On request Only for direct connection of the compensating stacker to the trimmer (without conveyor table). The feed length is 0.6 m (23.62 in) shorter. A pair of rollers at the top and bottom bridges the empty station between trimmer and compensating stacker. Stream delivery Stream delivery for universal use behind a conveyor table On request The product is designed as a shingle. Belt transport is sheet-controlled and batches are marked by accelerating the belt (longitudinal marking). Dimensions: 1, mm / in (L W H). Compensating stackers Heidelberg manual compensating stacker Heidelberg manual alternating compensating stacker On request On request Manual format setting, operation via display on Heidelberg manual compensating stacker, one-ups and two-ups processed, product counting for one-ups and two-ups, LH delivery as standard. The Heidelberg manual alternating compensating stacker differs from the Heidelberg manual compensating stacker in that it alternately outputs packets to the left and right. It has an alternating servo-ejector and a tunnel (both left and right) with rollers and product guidance mechanism, followed by a mobile delivery table in each case. The Heidelberg manual alternating compensating stacker also has a second control console for RH delivery. 12

13 7. General options for the Stitchmaster ST 350 Additional folding machine switch boxes Additional switch boxes for Stahlfolder TF/KC machines operating at 400 V Additional switch boxes for Stahlfolder TF/KC machines operating at 230 V Additional switch boxes for Stahlfolder TD/KD machines operating at 400 V Additional switch boxes for Stahlfolder TD/KD machines operating at 230 V Additional switch boxes for Stahlfolder TH/KH machines operating at 400 V FJ /01 FJ /01 FH /03 FH /01 FH /05 Additional switch boxes are necessary to connect the Stitchmaster and Stahlfolder machines. Various options are available, depending on the folding machine s control system (relay or digital) and the voltages required. Possibly several switch boxes (of different control generations) are required. Key to abbreviations: T: Buckle plate folding machine K: Combination (buckle plate/knife) folding machine F/C: Relay control system D: DCT2000 digital control system H: MCT digital control system from Heidelberg Maintenance packages Basic repair kit for drum feeder Upgrade kit for drum feeder (A shaft) Basic repair kit for cover folder feeder Upgrade kit for cover folder feeder Basic repair kit for stitcher Basic repair kit for trimmer FJ /00 FJ /00 FJ /00 FJ /00 FJ /00 FJ /00 Kit with parts for maintenance work on the double vertical feeder. Includes suckers, hoses, tapes, etc. Additional kit for drum feeder. Includes teeth segments and gripper cam for A shaft. Kit with parts for maintenance work on the cover folder feeder. Includes folding belts, round belts, discs, etc. Additional kit for cover folder feeder. Includes grippers, springs, and suckers. Kit with parts for maintenance work on the stitcher. Includes suckers, tapes, clinchers, etc. Kit with parts for maintenance work on the trimmer. Includes toothed belt kits and elastic tapes. 13

14 Our Range of Services for You Nothing is as good as the original. Our retrofit options are manufactured with the same precision we apply to all our other equipment. Whether installed from the outset or retrofitted, top Heidelberg quality ensures your productivity over the long term for enhanced efficiency, optimum results, and the great feeling that you are ideally equipped for the future. How much does it cost? Ask for our price list or get in touch with your Heidelberg Systemservice contact. Our team will be happy to provide you with the relevant details. Who will retrofit my machine? We have marked a number of retrofit options with the symbol. We recommend always having these options fitted by a Heidelberg Systemservice engineer. Looking for other retrofit options or service parts? Are you familiar with our other Heidelberg Systemservice catalogs? Further information can be found in: Original Heidelberg Service Parts for Folders, Saddlestitchers, Adhesive Binders and Threadsealing Machines Stitchmaster ST 100 Retrofit Options, Stitchmaster ST 450 Retrofit Options, and Stahlfolder Retrofit Options Any questions? Just give us a call. If you are finding it difficult to track down an article, having problems installing an option or looking for assistance with some other matter, we ll be happy to help. Useful telephone numbers can be found online at Technical services from Heidelberg Systemservice On-site services Installation, instruction, maintenance, repair, cleaning Service parts We stock 130,000 Original Heidelberg Service Parts for worldwide delivery within 24 hours Remote Services Expert Support, 24-hour Global Expert Network, Remote Diagnosis, Remote Inspection, ecall Service contracts Systemservice 36plus, Partner Program 14

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16 Heidelberger Druckmaschinen AG Kurfuersten-Anlage Heidelberg Germany Phone Fax The mark of responsible forestry GFA-COC Publishing information Printed in: Photographs: Heidelberger Druckmaschinen AG Printing plates: Suprasetter Printing: Speedmaster Finishing: Stahlfolder, Stitchmaster Consumables: Saphira Fonts: HeidelbergGothicMl Printed in Germany Trademarks Heidelberg, the Heidelberg logotype, Stahlfolder, Stitchmaster and Systemservice are registered trademarks of Heidelberger Druckmaschinen AG in the U.S. and other countries. All other trademarks are the property of their respective owners. Subject to technical modifications and other changes.