CASSETTE SP Implementation guide

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1 CASSETTE SP Implementation guide Published on 21 August 2007 PMA by Arval ZA du Pays de Podensac CERONS - France Tel. +33 (0) Fax. +33 (0) commercial@pma.fr

2 PRESENTATION OF THE SYSTEM The SP cassette system is an offset siding with a sheet of ventilated air based on metal cassettes with a plane appearance and hidden attachments. These cassettes can be installed with hollow horizontal and/or vertical joints from 0 to 20 mm. The cassettes are attached to an adjustable and adjusted frame, by their upper edges and fixed into the lower cassettes on the lower edge (technical drawings fig. 4 & 5) This process enables sidings to be implemented on new or refurbished works: public or private, industrial, commercial or lodging buildings. SP cassettes are square or rectangular folded metal plate panels the dimensions of which are chosen by the contractor within the limits set out below (technical drawings fig. 1 and 2) TECHNICAL FEATURES Height (mm) Length (mm) * * 1000 Steel Aluminium alloy * Cassettes with one or two intermediate supports depending on the resistance required. (technical drawings fig. 8 & 9 and 27 & 28) MATERIALS Thck(mm) Steel Stainless steel Aluminium Grade S320 GD + Z H H44 Standard NF EN P Protection Precoated as per ARVAL colorissime Post-coated polyester dusting Standard XP P34301 P NF EN NF A Pre-coating Post-coated polyester dusting NF A NF P PMA should be consulted on the feasibility of various colors and surface appearances. In the event of special requirements, in particular esthetic requirements, the visible side of the SP cassettes can be rigidified by adhesion over the entire back side of a compound made up of a rigid core (extruded polystyrene, polypropylene honeycomb or rockwool) and a galvanized steel plate with a thickness of 0.5 mm.

3 IMPLEMENTATION The SP cassettes system does not participate in the general stability of the building. There are no wind bracing or frame anti-buckling functions, nor functions to resist security shocks, all of which must be provided by the support structure. SP cassettes are intended to be installed on an adjusted subframe allowing a ventilated sheet of air between the cassettes and the support wall or thermal insulation. This frame must satisfy the requirements of C.S.T.B. book no January-February 2000 "General conditions of design and implementation of the metal frame and thermal insulation of offset siding. In particular the frame deflection criterion is 1/200ths of the span bearing a normal wind load by virtue of the Wind Rules in force. (technical drawings fig.3) CASSETTES SUPPORT FRAME The frame comprises vertical risers made from galvanized steel with a thickness of 2 mm. The frame is an omega profile with dimensions of 40 x (50 + hollow joint) with flanges of 50 mm (cassette attachment area). Maximum length 6000 mm. The link between the omega profile and the supporting structure is made either by angle beams along the omega (solution chosen for an installation on metal plates), or by corner legs over the length of the profile (installation on a wall). Hollow joint In both cases the distribution of attachments between angle beams or corner legs must meet the requirements of C.S.T.B. book no January-February 2000 (see Implementation chapter of this guide). This supporting profile is made integral with the support wall by attachment to the supporting wall by metal plugs adapted to the charges to be borne (own weight and wind). The spread between frames, SP cassette supports, depends on the actions of the wind in terms of pressure and vacuum defined by virtue of the Wind Rules in force. The length of the cassettes installed on 2 supports is limited to: mm for steel cassettes mm for aluminium cassettes Beyond these dimensions an intermediate support is necessary.

4 The intermediate support is made up of a double reverse angle or a U section fixed to the supporting structure by angle beams or corner legs, offering a support width for the cassette of 60 mm minimum (see fig. page 17 ). It is then necessary to attach the cassette to the frame at the level of this support using two self-drilling screws at a minimum distance of 20 mm. Intermediate frame Self-drilling screw Ø 5,5 mm ATTACHMENT SP cassettes are fixed to the adjustable support frame, the upper part of which is adjusted with two selfdrilling screws with a minimum diameter of 5.5 mm or self-threading screws with a minimum diameter of 6.3 mm. These attachments must have a flange ring or grommet with a minimum diameter of 15 mm for steel cassettes and 16 mm for aluminium alloy cassettes. Furthermore, they must, with the support, provide an assembly with a minimum characteristic detachment strength of 300 dan.

5 FINISHING ELEMENTS The finishing elements presented are given as non restrictive examples only. These are only implementation principles, any other solutions can be considered and studied by the installation company in compliance with the specific features of the product. Vertical joint (technical drawings fig. 6 & 7) Siding foot (technical drawings fig. 10 to 14) Cap (technical drawings fig. 15 & 16) Acroterion (technical drawings fig. 17 & 18) Folded angle (technical drawings fig. 19 to 21) Opening facing (technical drawings fig. 22 to 26) ORGANIZATION PMA is the product manufacturer and does not install the product. The cassettes are to be installed by contractors having the required professional qualifications. Design and studies prior to executing the facade are not incumbent on the maker PMA nor on the distributor companies. On request, PMA can provide technical assistance PACKING, TRANSPORT AND UPKEEP A delivery invoice is glued to each package stating: Customer order reference. Batch reference. Customer name. Product type. Facing thickness. Bundle content (number and length). Colour reference of pre-coated products. The weight of a bundle may in no case exceed 2.5 tons. The SP cassettes and their accessories are to be transported under conditions that preserve the integrity of the characteristics of the products (shimmed up packages, carefully stacked and strapped, tarpaulin-covered trucks). The removable protective film covering the cassettes must be removed within 15 days after shipping. Metallic facades have to be normally maintained in accordance with the prescriptions of the Professional Rules for Metallic Siding (article exterior maintenance). DRAWINGS AND DETAIL PRINCIPLES The drawings below are examples of treatment of particular points when installing SP cassettes for siding. Any other solutions can be considered and studied by the installation company in compliance with the specific features of the product.

6 Get in touch with us for any further information you may require. IMPORTANT The content of this document is based on data relative to construction and to materials properties. It is designed to assist PMA customers in implementing its products. Based on the construction processes and methods known at the time of its publication, this Implementation Guide cannot be considered final and may be revised and/or modified at any time. In case of doubt or difficulty, the user is asked to consult PMA before continuing his project.

7 TECHNICAL DRAWINGS HJ SP Cassette profile Front elevation Profile view Height Height Height Section A-A HJ : Hollow joint 30 mm max Length fig.1 Single span SP Cassette Height Top view Le ng th fig.2

8 Principle of assembly of Single span SP cassette Metal frames Metal frame Hollow joint Hollow joint Section A-A Metal frames Section B-B fig.3

9 Horizontal connection detail Horizontal connection vertical section HJ HJ : horizontal Hollow jjoint from 0 to 20 fig.4 fig.5

10 Vertical joint principle fig.6 Horizontal section on vertical joint Hollow joint up to 20 mm fig.7

11 Cassette on offset siding on wall Cap Angle beam Draining omega Insulation Initial cassette Self-drilling screw Ø5,5 mm fig.8 Current cassette Cassette in double skin siding Draining omega Cap Angle beam Insulation fig.9 Current cassette Initial cassette Siding plate

12 Double skin siding foot fig Hollow joint Siding foot front elevation fig.11 X and Y as requested Y>50mm Siding foot vertical section Section A-A fig.12

13 Offset siding foot fig.13 Offset siding foot - vertical section Ventilation perforation Section A-A fig.14

14 Double skin siding cap Coupe verticale Double skin siding cap X, Y, Z at request Maximal length 6000 mm fig.16 fig.15 Ventilated acroterion crown Vertical section Ventilated acroterion crown Support attachment fig.17 fig.18

15 Folded angle double skin siding fig.19 Folded angle horizontal section HJ X, Y at request fig.20

16 Folded angle offset siding on wall fig.21 Principle of the facing of an opening 1. Lintel 2. Support piece 3. Table 4. Support 5. SP Cassette fig.22

17 Detail of window facing parts fig.23 Vertical section on lintel (example) Subframe Perforation for draining and ventilation Pin fig.24

18 Vertical section on support (example) Hollow joint from o to 20 mm fig.25 Subframe Len gth Height Offset cassette profile on double span fig.26

19 Vertical section on jamb (example) Pin Adjusted subframe Current cassette fig.27 Offset façade Double span cassette fig.28

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