Presentation. Productivity and quality improvements in 2D and 3D applications with the use of SL-Laser projectors.

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Dina Garrison
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1 Presentation Productivity and quality improvements in 2D and 3D applications with the use of SL-Laser projectors

SL-LASER - The Enterprise History Since its beginning in the woodworking industry in 1988, SL-Laser GmbH has been on the cutting edge of laser projection technology.

Konrad Maierhofer, SL-Laser grew to a size to become a global leader and recognized name in Europe and overseas in various industries from aerospace manufacturing, precast concrete production to

2 SL-LASER - The Enterprise History Since its beginning in the woodworking industry in 1988, SL-Laser GmbH has been on the cutting edge of laser projection technology. Since 1999, under the guidance of Mr. Konrad Maierhofer, SL-Laser grew to a size to become a global leader and recognized name in Europe and overseas in various industries from aerospace manufacturing, precast concrete production to building construction and component assembly. Long working relationships with our customers on all levels from management over engineering to the shop floor enabled SL-Laser to develop easy-to-understand operator interface with the power and performance to improve quality and productivity and process stability. New Operations and Manufacturing Centre Product development, manufacturing, service and distribution need a home. On its 20th anniversary, SL-Laser GmbH moved into the new facility that was designed, built and equipped to fit our needs and provide enough space to expand in the future. This new purpose-built facility gives SL-Laser additional manufacturing capacity, much needed room for expansion, increased warehousing capabilities, and a central location to provide the highest level of service our customers have come to expect.

3 OUR GLOBAL SALES PartnerS SL-LASER Company Headquarters Sales Partners Finland GB Belgium Poland France Germany Spain Italy Russia USA China R.O.C. Australia

4 High-Tech Solutions for 3D Applications Aerospace Composite Manufacturing Aerospace Assembly Windpower Composite Manufacturing

Aerospace Composite Manufacturing - Lay Up Perfectly

into logical layers and the components are precisely

Now via remote control you can move on step by step

Data from all premium CAD systems can be used for this

5 Aerospace Composite Manufacturing - Lay Up Perfectly tailored to your needs, the assembly plans are separated into logical layers and the components are precisely projected one after another. Now via remote control you can move on step by step projecting and assembling. Data from all premium CAD systems can be used for this assembly method. The projection images can be adjusted exactly to your desired working environment you can move, rotate or mirror the data in any angle.

Aerospace Composite Manufacturing - Reverse Engineering To

projection one thing is needed projection data.

Simple and easy tracing contour points with the stylus allows

6 Aerospace Composite Manufacturing - Reverse Engineering To replace templates and measurement procedures by laser projection one thing is needed projection data. ProCollector Arm is the tool of choice in these situations. Simple and easy tracing contour points with the stylus allows you to create projection and production data simultaneously in record time. The ProDirector 6 provides instant feedback by projecting the captured data as a green laser pattern onto the digitized item. In real time.

Aerospace Composite Manufacturing - Multitooling Tablet PC Remote 8 button Tablet PC Get

7 Aerospace Composite Manufacturing - Multitooling Tablet PC Remote 8 button Tablet PC Get the most out of your assets using a single projection system to project on several tools in parallel. SL-3D offers you a powerful and flexible way to assign one or more projectors to different tools on one workstation. Control and documentation of the work flow is done individually for each tool. The Tablet PC or the Remote 8 button are the wireless handhelds of choice for this application allowing fast, efficient control of the laser projection system.

Importing and Preparing Data SL- 3D imports all common industry CAD/CAM data formats including Catia V4 and V5.

8 Aerospace Composite Manufacturing - Software Software SL 3D Structuring Set up a sequence of drawings in a batch to structure your workflow efficiently. These drawings are selected by pressing the next step button to keep the productivity rolling. Importing and Preparing Data SL- 3D imports all common industry CAD/CAM data formats including Catia V4 and V5. Analyzing Which work process is most time consuming? Which work-cell delivers the most profit? Our SL- 3D software reporting helps you find out.

Aerospace Assembly - Brackets For helicopters, airplanes, or ships, many structural elements

Traditional measuring and manual templating methods introduce a high potential for errors.

Clickbonds are placed precisely to the laser line and can be affixed quickly and fitted

9 Aerospace Assembly - Brackets For helicopters, airplanes, or ships, many structural elements need to be fixed to the contoured hull. Traditional measuring and manual templating methods introduce a high potential for errors. We project CAD data or digital forms directly onto the working area at the speed of light. Clickbonds are placed precisely to the laser line and can be affixed quickly and fitted perfectly with glue, screws or rivets. Our intelligent software provides automatic conversion of the complex shapes of your brackets to easy, logical, projectable symbols.

Aerospace Assembly - Passenger Doors Laser based assembly

Laser patterns are a great help in positioning and

A recent example is the positioning of Velcro tapes on all

10 Aerospace Assembly - Passenger Doors Laser based assembly is not limited to bracket mounting. Laser patterns are a great help in positioning and verifying any objects on any projectable surface. A recent example is the positioning of Velcro tapes on all AIRBUS passenger doors in the Eurocopter facilities in Donauwörth in Germany. In the first step glue is applied over all patterns. In a second step the previously cut velcros are placed. Reliable and fast processing is vital.

Windpower Composite Manufacturing 7 REASONS for choosing SL-Laser Projection Equipment in Wind Power Systems Manufacturing 1. Real 3D projection SL-Laser projection systems work with real 3D data.

Multitooling adds the possibility of projecting simultaneously and independently on two or more moulds. 2.

11 Windpower Composite Manufacturing 7 REASONS for choosing SL-Laser Projection Equipment in Wind Power Systems Manufacturing 1. Real 3D projection SL-Laser projection systems work with real 3D data. Our full-featured SL3D software allows the importing and optimizing of projection data as well as the control and documentation of the production flow. Multitooling adds the possibility of projecting simultaneously and independently on two or more moulds. 2. Robust in harsh environments Our flagship, the ProDirector 6 laser projector is built for real use in a real world. The enclosure is a proprietary design with a closed cooling circuit. 3. Brightest projectors for 3D in the industry ProDirector 6 can be supplied in 5mW class 2M/3R (intern.) and IIIa (USA) or 50mW class 3B (where allowable). Operator training certifies safe use without laser protection glasses. Please contact SL-Laser for details. The standard green laser color provides the best visibility. Red can be supplied if required.

workers a state of the art ergonomic production tool. 5.

designed and manufactured all critical electronic and mechanical modules in-house.

Prompt Service Our multilingual sales & support team enjoys travelling worldwide and

12 Windpower Composite Manufacturing 4. Fastest 3D projectors in the industry The projected images are now free of flicker, providing workers a state of the art ergonomic production tool. 5. Optimized and integrated in-house manufacturing Since the very beginning, SL-Laser has designed and manufactured all critical electronic and mechanical modules in-house. Advantages that our customers have appreciated worldwide for over 25 years. 6. Prompt Service Our multilingual sales & support team enjoys travelling worldwide and supporting our international customers with documentation in all languages years of experience and innovations Our philosophy is combining practical value with continuous innovation. For the last and the next 25 years.

13 High-Tech Solutions for 2D Applications Nailed Roof Trusses CNC Concrete

Complicated setups compound labor costs and

14 Nailed Roof Trusses When building roof trusses, time is money. Complicated setups compound labor costs and affect your bottom line. With a Truss Projection System from SL-Laser, every setup is simplified with laser light templates. A full scale 1:1 image of each truss is projected on the table to set jigging, chords, webs, and nail plates in sequence.

CNC In CNC, our projection systems have been proven very

The perfect interaction of SL hardware and software

15 CNC In CNC, our projection systems have been proven very successfully. SL-Laser is the preferred choice and standard offering of most major machinery OEMs. The perfect interaction of SL hardware and software guarantees a safe and speedy work-process. With the laser projection to guide the operator, the workpiece is set up and routed quickly. Waste? Zero!

Concrete The ProDirector 6 brings many advantages to

Rails, shutters, form liners, accessory boxes, and

and project onto moveable pallets or as a mobile

16 Concrete The ProDirector 6 brings many advantages to the precast concrete component industry. Rails, shutters, form liners, accessory boxes, and architectural masonry are easily positioned with the laser light without measuring tapes. The laser system can be installed in fixed locations and project onto moveable pallets or as a mobile trolley to move along rails above multiple setup zones. SL-Laser assures that you build to plan every time.

17 Products

18 ProDirector 6 and ProDirector XS2 Our proven, robust and reliable projectors - ProDirector 6 and ProDirector XS2 - represent over three-thousand world wide installations ProDirector 6 SYSTEM SPECIFICATIONS: ProDirector XS2 SYSTEM SPECIFICATIONS: Position Accuracy ± (0.35mm) at a distance of 15 over 17 x 17 (4.5m x 4.5m) area (equals to a 60 projection) Field of View (FOV) Horizontal: max. 80 (60 recommended) Vertical: max. 70 (60 rec.) Laser 5 mw maximum power, 0.9 mw eye safe -mode Red: nm laser diode, Green: 532 nm diode-pumped solid state laser Laser Class North America: Class IIIa per 21CFR 1040 (CDRH) International: Class 2M per IEC/EN :2007, CE certification Power Requirement VAC 50/60 Hz Dimensions Length: 480 mm/18.9, Width: 170 mm /6.69, Height: 290 mm/12.2, Weight: 13,5 kg/29.76 lbs Position Accuracy ± (0.35mm) at a distance of 15 over 17 x 17 (4.5m x 4.5m) area (equals to a 60 projection) Field of View (FOV) Horizontal: max. 80 (60 recommended) Vertical: max. 70 (60 rec.) Laser 5 mw maximum power, 0.9 mw eye safe -mode Red: nm laser diode; Green: 532 nm diode-pumped solid state laser Laser Class North America: Class IIIa per 21CFR 1040 (CDRH) International: Class 2M per IEC/EN :2007, CE certification Power Requirement VAC 50/60 Hz Dimensions Length: 336 mm/13.2, Width: 117 mm/4.6, Height: 180 mm/7.0, Weight 6.5 kg /14.33 lbs

19 Industrial PC running SL3D software Industrial PC SL3D Rugged Case Importing Touchscreen Analyzing Moveable stand structuring windows xp international multitooling

20 ProCollector Arm - CMM Highlights FULLY INTEGRATED IN SL3D SOFTWARE EASY TO USE POWERFUL SPLINE AND POLYLINES REALTIME MULTI-HEAD SUPPORT NORMAL VECTOR GENERATION ACCURACY 0.1 mm

RECOMMENDationS Hereby we at FACC can confirm that we have SL-Laser laser projection systems in use.

26 of these projectors are actually certified for BOEING projects according to BOEING s specification D6-53993.

Further more the projectors are used for AIRBUS parts, mainly for A380 projects. Also for Gulfstream and Eurocopter parts.

With innovative and smart solutions SL helped us to find new production concepts and solved production problems.

of the A330 and A340. AIRBUS in Nantes is very satisfied with the quality and reliability of the systems and with the service provided by SL-Laser.

21 RECOMMENDationS Hereby we at FACC can confirm that we have SL-Laser laser projection systems in use. At the moment we have 67 projectors that are used for various projects. 26 of these projectors are actually certified for BOEING projects according to BOEING s specification D The BOEING projects here at FACC are: Spoiler for 787, highly curved structural composite parts for B777, B767 and winglets for B737. Further more the projectors are used for AIRBUS parts, mainly for A380 projects. Also for Gulfstream and Eurocopter parts. FACC has had business with SL-Laser since SL-Laser are a reliable partner that helped us to increase our production output. With innovative and smart solutions SL helped us to find new production concepts and solved production problems. Andreas Trausinger (industrial engineering) Since 5 years, we are working with laser systems from SL-Laser in the hand lay-up process of preprag for the ailerons of the A330 and A340. AIRBUS in Nantes is very satisfied with the quality and reliability of the systems and with the service provided by SL-Laser. In addition to the developments of the software, the system permits an easy and assured method of use in the production. Yann Le Garzic LATECOERE is using 3D laser projection ply from SL Laser company since one year. This material (12 laseres in total) was qualified by BOEING team according standard and passed successfully BOEING test. Please find below qualification report edited by BOEING. The material is used since accreditation for production of BOEING 787 parts. Laurent Blanc Composite Shop Manager

22 Some of our satisfied Customers

23 Thank you For your interest

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