GYPSUM BOARD SECTION GYPSUM BOARD PART 1 - GENERAL

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1 GYPSUM BOARD RELATED DOCUMENTS: SECTION GYPSUM BOARD PART 1 - GENERAL A. Drawings and general provisions of Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this section. 1.2 SUMMARY: A. Extent of gypsum board is indicated on drawings and in provisions of this section. 1.3 RELATED WORK: A. Unit Masonry as specified in Division 4. B. Carpentry as specified in Division 6. C. Hollow Metal Frames as specified in Division 8. D. Acoustical Ceilings is specified in another Division 9 section. E. Painting is specified in another Division 9 section. 1.4 QUALITY ASSURANCE: A. Unless otherwise specified, perform gypsum board systems work in accordance with recommendations of ASTM C-754 and GA-216. B. References: 1. Use latest edition, including all addenda, revisions and supplements for all specifications, standards and codes referred to herein. 2. Applicable material and installation standards. a. Gypsum Association (GA): (1) GA-214 and GA-216 recommended Specification for the Application and Finishing of Gypsum Board. (2) GA Fire Resistance Design Manual. b. American Society for Testing and Materials (ASTM): (1) ASTM C-754 Specification for Installation of Steel Framing Members to Receive Screw-Attached Gypsum Board. (2) C-840, Specification for Application and Finishing of Gypsum Board. (3) C-931, Specification for Exterior Gypsum Soffit Board. (4) C-954, Specification for Steel Drill Screws for the Application of Gypsum Board or Metal Plaster Bases to Steel Studs from 0.33 inch to inch in Thickness.

2 GYPSUM BOARD SUBMITTALS: (5) C-1002, Specification for Steel Drill Screws for the Application of Gypsum Board or Metal Plaster Bases. (6) C-1047, Specification for Accessories for Gypsum Wallboard and Gypsum Veneer Base. (7) Other ASTM Standards referenced herein. c. Underwriters Laboratories Inc. (UL). A. Submit manufacturer's recommendations for installation of adhesives and acoustical sealant. B. Certificates: Manufacturer's certification that materials meet specification requirements. C. Provide descriptive literature covering manufacturer's identification systems. 1.6 PRODUCT DELIVERY, HANDLING AND STORAGE: A. Deliver materials in original unopened packages with manufacturer's labels intact and legible. B. Deliver fire-rated materials with testing agency label and fire classification numbers intact. C. Handle to avoid damage. D. Storage: 1. Store all material off ground in protected areas. 2. Cover with tarpaulins or plastic, vented to avoid condensation and entrapped moisture. 3. Observe manufacturer's recommendations for storage of gypsum board. 4. Avoid overloading floor systems. 5. Store adhesives, sealants and joint compounds in dry area, provide protection against freezing at all times. E. Remove damaged or deteriorated materials from premises. 1.7 JOB CONDITIONS: A. Environmental Conditions: 1. Temperature: During cold weather, in areas receiving gypsum board installation, maintain temperature range between 55 F to 70 F for 24 hours before, during and after gypsum board and joint treatment application. 2. Ventilation: a. Provide ventilation during and following adhesives and joint treatment applications. b. Use temporary air circulators in enclosed areas lacking natural ventilation.

3 GYPSUM BOARD c. Under slow drying conditions, allow additional drying time between coats of joint treatment. d. Protect installed materials from drafts during hot, dry weather. B. Protection: Protect adjacent surfaces against damage and stains. PART 2 - PRODUCTS 2.1 MANUFACTURER: Products of the following manufacturers, subject to compliance with requirements, will be acceptable: A. Steel Framing and Furring: 1. Clarkwestern Building Systems. 2. Dietrich Metal Framing 3. Marino/Ware. 4. Steel Strengths Incorporated. 5. Super Stud Building Products. B. Gypsum Boards and Related Products: 1. Georgia-Pacific Corp. 2. Gold Bond Building Products, National Gypsum Co. 3. United States Gypsum Co. 4. Dryvit Systems, Inc. (Cement Board Finished Ceilings) 2.2 METAL FRAMING: A. Drywall Studs and Track: Screw type, cee-shaped ga., depth as indicated on drawings. B. Provide identification or coding system on metal framing members to readily identify various material thicknesses. C. Deflection Track Systems: 1. Ceiling runners of wall assembly shall consist of minimum 20 ga. galvanized steel channels sized to accommodate steel studs. Runner channels shall be of depth required to allow for deflection of building system. Refer to drawings for details. 2. Deflection track systems shall be equivalent to Fire Trak Corp. or VertiTrack by The Steel Network for rated and non-rated deflection systems. 3. Fire rated wall track assemblies shall meet U.L. or Warnock Hersey Test assemblies for fire and hose stream requirements for 1-Hr. rated assemblies. Refer to drawings for rated wall locations. 2.3 METAL FRAMING ACCESSORIES: A. Cold-Rolled Channels: Minimum 16 ga. black or galvanized steel. Provide galvanized at wet areas and for exterior work.

4 GYPSUM BOARD Sizes: a. 1 1/2" x 1/2" flange. b. 3/4" x 1/2" flange. B. Hanger and Tie Wire: 8_ga. and 18_ga. galvanized soft annealed wire. C. Fasteners: 1. As recommended by systems manufacturer, or as required for fire rating. 2.4 GYPSUM BOARD: A. Abuse Resistant Board: (Sheetrock Mold Tough VHI Firecode Core) 1. Thickness: 5/8 inch. 2. Lengths: Maximum permissible. 3. Ends: Square cut. 4. Edges: Tapered. 5. Mold Resistant: ASTM D3273, (10 no growth) 6. ASTM E84: Flame Spread 5, Smoke Developed ASTM E119: 5/8 inch panels equivalent to Type X. 8. ASTM C1629: (Grading of levels one through 3) a. Abrasion: 2 b. Indentation: 1 c. Soft Body Impact: 3 d. Hard Body Impact: 3 B. Regular Gypsum Board: 1. Thickness: 1/2 inch and 5/8 inch or as indicated on drawings. 2. Lengths: Maximum permissible. 3. Ends: Square cut. 4. Edges: Tapered. 5. Conform to ASTM C-36. C. Fire-Rated Gypsum Board: (Type "X") 1. Thickness: 5/8 inch. 2. Lengths: Maximum permissible. 3. Ends: Square cut. 4. Edges: Tapered. 5. Conform to ASTM C-36. D. Cement Board: ("Durock") 1. Thickness: 1/2 inch. 2. Lengths: Maximum permissible. 3. Ends: Square cut. 4. Edges: Formed smooth. 5. Conform to: C1186, E136, E84.

5 GYPSUM BOARD GYPSUM BOARD ACCESSORIES: A. Corner Beads: Galvanized steel external corner reinforcement with 1 1/4 inch wide fine mesh expanded metal flanges, Unimast #800. B. Metal Trim: Galvanized metal trim, suitable for wallboard thickness encountered, Unimast #801-A. C. Control Joint: Roll-formed zinc with a tape-protected 1/4" opening 7/16" deep, Unimast #093. D. Joint tape and joint compound: 1. USG "Sheet rock" joint tape. 2. USG "Sheet rock" all purpose joint compound ready-mixed. 3. USG "Sheet rock" setting type joint compound. E. High Build Primer-Surfacer: F. Fasteners: G. Sealant: 1. Sheetrock Brand Tuff-Hide Primer-Surfacer. 1. Screws of type and length recommended by systems manufacturer, or as required for fire rating. 1. USG acoustical sealant for interior partitions with STC ratings. Install on all edges and perimeters. 2. USG fire code compound. 3. As specified in Section H. Water: Clean, potable. I. Adhesives: As recommended by gypsum board manufacturer for conditions encountered. J. Sound Insulation: 3 inch thick, "Thermafiber" sound attenuation and fire blankets. 1. Conform to ASTM C Surface burning characteristics per ASTM E-84: a. Flame spread: 15. b. Smoke developed: 0. K. Safing Insulation: Equivalent to "Thermafiber" safing insulation. 1. Facing: None. 2. Density: Minimum density of 4.0 pcf. 3. Conform to ASTM C 665: Non-corrosive, Type I, III

6 GYPSUM BOARD Conform to ASTM C612: Type IA, IB, II 5. Conform to ASTM E814 and UL Rated non combustible per NFPA Standard 220 when tested in accordance with ASTM E Surface burning characteristics per ASTM E-84: a. Flame spread: 0. b. Smoke developed: 0. L. Cement Board Finish: (Texture coating) Dryvit Systems, Inc. 1. Base coat: Cementitious Genesis liquid polymer base material. 2. Reinforcing mesh: 4.3 oz. balanced open weave glass fiber fabric treated for compatibility with other system materials. 3. Primer: Color Prime a pigmented, acrylic based primer used to improve adhesion and uniformity of finish color. 4. Shower Ceiling Finish Coating: Medallion Series PMR. a. Texture: Sandpebble fine. (1) Color: As selected by Architect from manufacturer's standard colors. 5. Exterior Soffit Finish Coating: standard finish with DPR. 3.1 INSPECTION: a. Texture: Sandpebble fine. (1) Color: As selected by Architect from manufacturer's standard colors. PART - EXECUTION A. Prior to installation of framing, verify that: 1. Surfaces to receive gypsum board framing are acceptable. 2. Field paint touch-up of structural steel welds, bolts, abrasions, or any other marks have been completed. B. Prior to installation of gypsum board, verify that: 1. Framing is accurately spaced, aligned, plumb and properly fastened prior to installation of gypsum board. 2. Spacing of installed framing does not exceed maximum allowable for thickness of gypsum board to be used.

7 GYPSUM BOARD Frames are set for thickness of gypsum board to be used. 4. Insulation, sound insulation, and fire safing has been properly installed where required. 5. Blocking, as specified in Division 6, has been installed and properly fastened. 6. Suspension system for gypsum board ceilings / soffits are properly installed and aligned. 7. Installation of work required by other trades has been completed. C. Do not proceed with installation of gypsum board until deficiencies are corrected and surfaces to receive gypsum board are acceptable. D. Repair protrusions of framing, twisted framing members, or unaligned members before installation of gypsum board is started. 3.2 METAL FRAMING ERECTION - GENERAL: A. Erect metal framing in accordance with ASTM C-754 including, but not limited to, items specified herein. B. Accurately locate framing as indicated on drawings. C. Install members true to lines and levels to provide surface flatness with maximum variation of 1/8 inch in 10 feet (1/960) in any direction. D. Distribution: 1. Install steel stud framing, bracing, in locations where indicated. 2. Unless otherwise indicated, install 20 ga. steel studs as required for interior walls. 3. Examine drawings for steel stud gauges other than specified. 3.3 METAL STUD ERECTION: A. Metal Studs: Unless otherwise indicated, space 16 inch on center maximum. Place all metal studs so their flanges point in same direction. B. Partition Heights: Full height to floor or roof construction above, unless otherwise indicated. Provide and install bracing for partitions as required. C. Framing at Openings: 1. Install double studs around door openings, glass frame openings, and cased openings to accommodate frame anchors. Anchor together with tie plates or screws spaced maximum 16 inch on center. 2. Over all openings in wall, install a cut-to-length section of runner with flanges slit and web bent to allow flanges to overlap adjacent vertical stud and securely screw-attach to adjacent studs. Install studs over openings, securely anchoring to runners with screws. D. Provide firm bearing for all ends and edges of gypsum board.

8 GYPSUM BOARD E. Install diagonal "X" strap bracing where required to prevent racking. F. Fasteners: 1. Secure runners to concrete with power driven anchors spaced maximum 24 inch on center. Secure runners with two anchors at all door or cased openings in partitions where runner is not continuous. 2. Where required, secure runners to structural members with approved fasteners spaced maximum 24 inch on center. 3. Secure runners at top of partitions to underside of slab and/or structure overhead. G. Coordinate installation of insulation, bucks, anchors, blocking, electrical and mechanical work to be placed in or behind partition framing. Allow such items to be installed after framing is complete. H. Where top of metal stud framing butts metal floor and/or roof deck, fill voids between top of runners and flutes of metal deck with approved safing insulation, face to face of framing. I. Conform to the requirements of UL Designs as indicated on drawings. 3.4 CEMENT BOARD CEILINGS: A. Ceiling support framing must be capable of supporting the total ceiling system dead load and cement board, with deflection not exceeding L/240 of the span. Provide framing around all openings. B. Fasteners: 1. Corrosion resistant as recommended by systems manufacturer. 3.5 GYPSUM BOARD INSTALLATION - GENERAL: A. Install gypsum board in accordance with recommendations of GA-216 including, but not limited to, items specified herein. B. Cut boards so they slip easily into place. C. Butt all joints loosely. Do not force panels into position. D. Place tapered or wrapped edges next to one another. E. Do not place a butt end or a cut edge next to a tapered or rounded edge. F. Where metal trim is to be installed around edges, door openings or windows, determine if trim is to be applied before gypsum board application. G. See drawings for locations of gypsum board types and thicknesses. H. Conform to the requirements of UL Designs as indicated on drawings.

9 GYPSUM BOARD GYPSUM BOARD INSTALLATION: A. Erect single layer standard gypsum wallboard in direction most practical and economical and in compliance with fire rating requirements. Extend full height of framing, both faces of partition. B. Install double layer of gypsum board with first layer installed vertically and second layer installed horizontally with joints between layers and on opposite sides of partitions not occurring on same studs. C. Use maximum practical lengths to minimize end joints. D. Position boards so all abutting ends and edges will be located in center of stud. E. Plan direction of gypsum board installation so that lead edge or end of board is attached to open end of stud flange first. F. Be certain that vertical joints are staggered on opposite side of partition so they occur on different studs. Offset horizontal joints 24 inches. G. Cut gypsum boards to fit neatly around all outlets and switch boxes. H. Fastening: 1. As recommended by systems manufacturer, or as required for fire rating. I. Control Joints/Expansion Joints: 1. Where gypsum board abuts a structural element or dissimilar wall, install at visible edges metal trim on edge of gypsum board, allow 1/4 inch between metal trim and structural element or dissimilar wall, fill joint with acoustic sealant, full perimeter and on both sides. 2. Unless otherwise indicated, install control joint, both faces of partition, as recommended by and in accordance with manufacturer's instructions, in location as directed by Architect. 3. Unless otherwise indicated: a. Provide approved backing behind control joints in fire-rated or sound rated partitions and ceilings as recommended by system's manufacturer. 4. Confirm control/expansion joint locations with Architect before installing, if required locations are not specifically detailed. J. Install a continuous 3/8 inch bead of acoustical sealant at joint between gypsum board and floor, full perimeter both sides. K. Place corner beads at external corners.

10 GYPSUM BOARD L. Provide metal trim and finish with joint compound where gypsum board butts dissimilar materials and at exposed edges of gypsum board where visible/exposed, unless indicated otherwise. M. Joint Treatment: 1. Tape, fill, finish and sand exposed joints, edges and corners to produce surface ready to receive High Build Primer-Surfacer. A minimum Level 4 finish per GA-214/ASTM C-840 is required. 2. Extend taping and filling full height of partition. 3. On surfaces which are not_exposed at completion of work, tape all joints with compound. Joints will not require sanding. A minimum Level-2 finish per GA- 214/ASTM C-840 is required. 4. Fill screw dimples with joint compound and sand smooth. 5. Fill nail holes in adhesive applied wallboard with joint compound and sand smooth. 6. Use caution when sanding to avoid roughing of gypsum board paper. 7. Leave surfaces smooth, ready to receive High Build Primer-Surfacer. N. High Build Primer-Surfacer: 1. Spray a high build drywall primer-surfacer over exposed gypsum board wall surface. Apply the surfacer at a thickness and method per manufacturer s recommendations to produce a Level-5 finish per GA-214/ASTM C-840. Touch up sand as required for paint finish. O. Remove and replace defective work. 3.7 CEMENT BOARD CEILING/SOFFIT INSTALLATION: A. Apply cement board to framing with long dimension across framing. Center end or edge joints on framing and stagger joints in adjacent rows. Fit ends and edges closely, but not forced together. Fasten boards to steel framing as recommended by system's manufacturer. B. Apply a layer of base coat mixture to the surface at an approximate thickness of 1/16 inch. Immediately place the reinforcing mesh into the wet base coat layer and trowel smooth so the mesh is fully embedded. Lap adjacent pieces of mesh a minimum of 2 ½ inches. C. Allow base coat to cure a minimum of 24 hours until completely dry. D. Apply a coat of primer over the prepared surface using a brush, roller, or airless spray equipment and allow to dry per manufacturer s instructions. E. Finish coat shall be a troweled uniform layer over all base and prime coated surfaces. Apply in mixture of a consistency as recommended by manufacturer to achieve a sandpebble fine finish.

11 GYPSUM BOARD SEALING PENETRATIONS IN FIRE-RESISTANT CONSTRUCTION: A. Seal all penetrations through fire-rated gypsum board ceiling membrane, fire resistant wall construction, fire stops, or any other fire-resistant surface with approved firesafing material and fire code compound sealant. 3.9 CLEANING: A. Remove joint compound drippings from floors and adjacent surfaces. B. Remove debris and legally dispose of away from site. END OF SECTION

12 GYPSUM BOARD THIS PAGE INTENTIONALLY LEFT BLANK

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