Tel: Fax: POLY-CRETE MD
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1 PRODUCT DATA SHEET Tel: Fax: POLY-CRETE MD 95 Goodwin Street East Hartford, CT DESCRIPTION POLY-CRETE MD is a 100% solids, aromatic, cementitious urethane system blended with graded silica and fine fillers applied at 3/16 to 1/4 inch to produce a self-leveling matte finish of uniform color. BENEFITS VOC Compliant CA Indoor Air Quality Compliant ADA Compliant Leed Credits Available Meets USDA, FDA, and CFIA Standards Superior Adhesion Superior Chemical Resistance Will not support bacteria growth Easy Maintenance Wide Service Temperature, -100 to 220 o F No Topcoat Required Can Be applied To 7-14 Day Old Concrete LIMITATIONS Do not apply at a temperature below 60 F (10 c) or above 85 F (29 c). POLY-CRETE MD can be slippery when oily. Do not apply to un-reinforced sand cement screeds, asphalt or bitumen substrates, glazed tile or nonporous brick and tile, magnasite, copper, aluminum, polyesters or elastomeric membranes. TYPICAL USES POLY-CRETE MD is designed to protect concrete, polymer reinforced screeds, or water resistant plywood from chemical attack, corrosion impact and thermal shock. Repeated exposure to hot oil or steam does not cause pitting, cracking or crazing. Chemical Processing Bottling Areas Food Processing Areas Cook / Chill Areas Pharmaceutical Bakeries Cage Wash Areas Sanitize / Wash Areas Plant Vehicle Aisles Mfg/Production Areas Warehouses COLORS Refer to Poly-Crete MD Color Selector Guide. Special color matches may be available PACKAGING & STORAGE CONDITIONS POLY-CRETE MD is available in pre-measured kits that cover 32 square feet at 3/16 inch. POLY-CRETE MD must be stored dry. Do not use partial bags of aggregate. Do not allow resins to freeze. Every POLY-CRETE product will be shipped with a lot number on the label. The first two digits indicate the year; the second two show the month, the third two will be the day. The shelf life is 6 months from the date on the label in the original unopened container. SURFACE PREPARATION This product requires preparation in order to perform as expected. Surface must be profiled, clean, dry, oil free and sound. It is recommended that the perimeter edges of the floor area and doorways be keyed to produce a cross section ¼ inch deep by 3/16 inch wide running at 6 inches away from and parallel to doorways, drains and walls. Please refer to the master Surface Preparation Guide on our website for more information. APPLICATION METHOD /SPREAD RATES POLY-CRETE MD should be applied to a preprimed area at the required thickness by using a steelbladed trowel, pin rake, V notched trowel or cam rake. The freshly placed material is then spiked rolled. As an option, a coat of POLY-CRETE COLOR-FAST can be applied to prevent ambering. DRAWINGS AND DETAILS Standard CAD drawings and details are available for coves, drains, breaches, transitions, etc. Please refer to the master Drawings and Details guide for actual drawings. JOINT GUIDELINES Refer to the Joint Guidelines for complete details on our website. MOISTURE CONCERNS Normal limits for moisture vapor transmission for Poly-Crete floor systems are 20 lbs./1,000 sq. ft./24 hour using the calcium chloride test per ASTM F or 99% relative humidity using in-situ Relative Humidity Testing per ASTM F Please refer to the Floor Evaluation Guidelines at for complete details. Warranties: Seller warrants that its goods, as described on the face hereof, are free from any defects in material or workmanship. SELLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. SELLER SHALL NOT BE LIABLE FOR PROSPECTIVE PROFITS OR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES. Seller s sole liability and buyer s exclusive remedy for breach of any warranty as expressly limited, at seller s option, to replacement at the original F.O.B. point or refund of purchase price, but in no event will Seller s liability exceed the total purchase price of the defective product. Seller shall not be responsible for any claim resulting from failure to utilize product in the manner in which it was intended and in accordance with instruction provided for use of product. Any claim for breach of warranty shall be deemed waived unless buyer shall give seller written notice of such claim within sixty (60) days after delivery and shall allow seller reasonable opportunity to investigate claim and inspect product.
2 POLY-CRETE MD Cure 70 F Light Traffic Light wheel traffic Full Service Heavy Duty Traffic Color Mix Ratio (by volume) Working 70 F TECHNICAL INFORMATION 10 hours 16 hours 5 days 48 hours Refer to Poly-Crete MD Color Selector Chart 3 Component Kit 15 minutes Adhesion to Concrete > 400 psi, concrete fails before loss of bond Service Temperature -100 F to 220 F (live steam) Physical Property Test Method Result Hardness (Shore D) ASTM D Compressive Strength ASTM C 579 9,000 psi Tensile Strength ASTM D 638 ASTM C 307 2,175 psi 1,000 psi Impact 125 mils MIL D-3134 Pass Flexural Strength ASTM D 790 ASTM C580 5,076.3 psi 2,400 psi Abrasion Resistance CS17 Wheel 1000 GM Load 1,000 Cycles ASTM D mg loss Coefficient of Friction ASTM D 2047 (Passes ADA recommendations) Dry Standard Slip-Resistant Wet VOC Content 0 g/l Indoor Air Quality Compliant to CA CHEMICAL RESISTANCE POLY-CRETE MD has excellent resistance to organic and inorganic acids, alkalis, fuel and hydraulic oils, aromatic and aliphatic solvents. Some acids may discolor or bleach the surface. CLEANING Regular scrubbing will maintain these systems in serviceable condition as long as contamination is not allowed to build. However, certain textures and service environments require specific procedures. Please refer to the master Cleaning Guide on our website for more information. CAUTION Read, understand and follow Material Safety Data Sheets and Application Instructions of this flooring system prior to use. Follow the Hazardous Materials Identification System labeling guide for proper personal protective equipment to use when handling this product. Use only as directed. Before using any DUR-A-FLEX, Inc. product, be sure the Material Safety Data Sheet is read and understood.
3 PRODUCT DATA SHEET Tel: Fax: Goodwin Street East Hartford, CT POLY-CRETE COLOR-FAST DESCRIPTION POLY-CRETE COLOR-FAST is a 100% solids three component cementitious aliphatic urethane topcoat. POLY-CRETE COLOR-FAST can be used over POLY-CRETE TF as a thin film flooring system or as a topcoat for POLY-CRETE HF, POLY-CRETE MD, POLY-CRETE WR and as a grout coat for POLY-CRETE MDB and SLB systems. POLY- CRETE COLOR-FAST preserves the performance and durability of cementitious urethane systems, while offering an aesthetic look that is UV stable. POLY-CRETE COLOR-FAST is designed to be fast curing and offer better stain resistance to food processing chemicals compared with traditional cementitious urethane systems. BENEFITS Color Stable Low Odor Meets USDA/FDA/OSHA Standards Hygienic Will Not Harbor Bacteria Fast Dry Time Good Stain Resistance to Food Processing Chemicals LIMITATIONS It is not recommended to apply POLY-CRETE COLOR-FAST thinner than 10 mils or thicker than 20 mils. Do not apply POLY-CRETE COLOR- FAST if RH >85%. POLY-CRETE COLOR-FAST is best suited for application in temperatures between 60ºF and 85ºF. POLY-CRETE COLOR-FAST produces a semi-gloss finish. Use of POLY-CRETE COLOR-FAST colors Blue, Green and Burnt Orange will require a coat of POLY-CRETE TF prior to application to ensure consistent color. Please refer to the POLY-CRETE COLOR-FAST Application Instructions for a complete list of limitations. TYPICAL USES POLY-CRETE COLOR-FAST is used as a topcoat that improves the aesthetics in all the POLY-CRETE system (HF, MD, TC, SL, TF and WR) and as grout coat for POLY-CRETE MDB and SLB systems. COLORS Refer to the POLY-CRETE Standard Color Chart. PACKAGING & STORAGE CONDITIONS POLY-CRETE COLOR-FAST is available in premeasured kits. Each kit consists of pigmented resin, hardener and aggregate totaling 1.1 gallon. POLY- CRETE COLOR-FAST hardener and aggregate must be stored dry. When the aggregate is exposed to water or high moisture, clumping will result and reduce the active powder content. Exposure of the hardener to water or high moisture will cause carbon dioxide to generate and lead to a build up in pressure. Do not reseal containers that have been contaminated with moisture. The shelf life is 6 months from ship date in the original unopened container. APPLICATION METHOD/SPREAD RATE POLY-CRETE COLOR-FAST is applied with 1/8 notch or 12 window flat squeegee followed by a back roll using 3/8 nap roller in accordance with the spread rate as follows: 50 Sq Ft per kit over Q-Rok 100 Sq Ft per kit over Flintshot 120 Sq Ft per kit over Smooth DRAWINGS AND DETAILS Standard CAD drawings and details are available for coves, drains, breaches, transitions, etc. Please refer to the master Drawings and Details guide for actual drawings. JOINT GUIDELINES Warranties: Seller warrants that its goods, as described on the face hereof, are free from any defects in material or workmanship. SELLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. SELLER SHALL NOT BE LIABLE FOR PROSPECTIVE PROFITS OR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES. Seller s sole liability and buyer s exclusive remedy for breach of any warranty as expressly limited, at seller s option, to replacement at the original F.O.B. point or refund of purchase price, but in no event will Seller s liability exceed the total purchase price of the defective product. Seller shall not be responsible for any claim resulting from failure to utilize product in the manner in which it was intended and in accordance with instruction provided for use of product. Any claim for breach of warranty shall be deemed waived unless buyer shall give seller written notice of such claim within sixty (60) days after delivery and shall allow seller reasonable opportunity to investigate claim and inspect product.
4 **Water Refer to the Joint Guidelines for complete details on our website. MOISTURE CONCERNS Please refer to the Floor Evaluation Guide in the Contractor s Center of our website for a step-by-step process to determine the condition of the concrete. POLY-CRETE COLOR-FAST PRODUCT PROPERTIES Weight Solids, % (Resin/Hardener/Powder) 100% Volatile Organic Compounds Content (VOC) 0 g/l Mix Ratio 3 Component Kit Flexural Strength (ASTM D790) 1000 psi Compressive Strength (ASTM C579) 7,800 psi Tensile Strength (ASTM D638) 4,200 psi Service Temperature -100 to 220 F (live steam) Taber Abrasion Resistance (ASTM D4060) 45 mg loss ASTM D 4060, 1000g load, 1000 cycles, CS-17 wheel Recommended Applied Thickness and Spread Rates: Q-Rok Flintshot Smooth 50 Sq Ft per kit 100 Sq Ft per kit 120 Sq Ft per 12mils Shore D Hardness (ASTM D2240) 65 D Gloss (ASTM D523) 60º Semi-gloss appearance Pot Life at 70ºF, 50%RH Working Time at 70ºF,50%RH 10 minutes 20 minutes Foot Traffic: 70ºF 60ºF 50ºF 12 hours 24 hours 44 hours Full Service 72 hours Full Chemical Resistance 5 7 days *CHEMICAL RESISTANCE (8 HOURS COVERED SPOT TEST ASTM D1308) 30% Nitric Acid Good 30% Acetic Acid Good 50% Lactic Acid Good CIP Cleaning Solutions AC 55-5 Good Good *Cured for 5 days prior to testing. **24 hours minimum cured time. CLEANING This product is considered a low maintenance flooring solution, however, certain textures and service environments do require certain procedures. Please refer to the master Cleaning Guide on our website. CAUTION Follow the Hazardous Materials Identification System labeling guide for proper personal protective equipment to use when handling this product. Use only as directed. KEEP OUT OF REACH OF CHILDREN. Before using any DUR-A-FLEX, Inc. product, be sure the Material Safety Data Sheet is read and understood.
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