Repair, Protection and Strengthening Systems for Concrete and Masonry

Transcription

1 Fox Industries & Simpson Strong Tie products are available at: A Fox Industries and Simpson Strong Tie Stocking Dealer phone aroediger@mudsupply.com Call for pricing and shipping information. Repair, Protection and Strengthening Systems for Concrete and Masonry Product Guide F R PG13 (800)

2 Repair Protect Strengthen 2

3 A Shared Commitment to Innovation In 2011, Simpson Strong-Tie acquired Fox Industries, Inc., a company founded in 1969 by Douglas Fox that produces a wide range of products that repair, protect and strengthen concrete, masonry, steel and wood structures. This acquisition supports our ongoing strategy to expand our product offering for the global industrial, commercial and infrastructure markets. Stronger Together Since entering the anchoring industry in 1994, Simpson Strong-Tie has become a trusted manufacturer of chemical, mechanical and direct-fastening product solutions for residential, industrial and commercial markets. Our history and demonstrated expertise in development, testing and manufacturing of highly-technical, performance-critical products are now joined by Fox Industries 40+ years of experience of producing innovative, contractortested product solutions. This experience, proven track record, and experienced field and technical support allows Simpson Strong-Tie to offer our unique brand of service to customers in industrial, commercial and infrastructure markets. We are proud to introduce our Repair, Protection and Strengthening Systems for Concrete and Masonry. FOX INDUSTRIES ENGINEERED PRODUCTS 3

4 The Simpson Strong Tie Company Inc. was founded in Oakland, California and has been manufacturing wood-to-wood and wood-to-concrete connectors since Since then, Simpson Strong Tie has grown to be the world s largest manufacturer of construction connectors. In recent years the company s growth has included expanding its product offering to include pre-manufactured shearwalls, anchor systems for concrete and masonry, collated fastening systems and repair, protection and strengthening systems for concrete and masonry. Simpson Strong-Tie Company Inc. services include: Quality products value-engineered for the lowest installed cost at the highest rated performance levels. Most thoroughly tested and evaluated products in the industry. Strategically-located manufacturing and/or warehouse facilities. Field Engineering support. National code agency listings. National factory sales team. In-house R&D, and tool and die professionals. In-house product testing and quality control engineers. Member of ACI, AITC, ASTM, ASCE, CAMA, CSI, ICC, ICRI, NBMDA, NLBMDA, PATMI, SETMA, STAFDA, NFBA, WTCA and local organizations. Various D.O.T. approvals. Simpson Strong Tie Quality Policy We help people build safer structures economically. We do this by designing, engineering and manufacturing No Equal structural connectors and other related products that meet or exceed our customers needs and expectations. Everyone is responsible for product quality and is committed to ensuring the effectiveness of the Quality Management System. Karen Colonias Chief Executive Officer Terry Kingsfather President Limited Warranty This Limited Warranty must be read in conjunction with the information and specifications in this catalog and on the website, including the General Notes, General Instructions for the Installer, General Instructions for the Designer, General Principles of Products and Services, Building Codes, Corrosion Information and Terms & Conditions of Sale, along with any other information or specifications published by Simpson Strong-Tie Company Inc. This Limited Warranty is effective as of the date of publication of this catalog. Please consult for the warranty information applicable on the date of purchase. Unless otherwise noted below, this Limited Warranty applies to all Simpson Strong-Tie products ( Products ). Simpson Strong-Tie Company Inc. warrants each Product to be free from defects in materials, manufacturing and design when properly specified, installed, and maintained, and when used in accordance with the design limits and the structural, technical, and environmental specifications on the website, in this catalog or on the Product package or label. This warranty is void and does not apply to (a) any Product purchased from an unauthorized dealer, retailer or distributor, (b) deterioration or defects in any Product due to environmental conditions or inadequate or improper maintenance, (c) any failure or defect caused by improper installation, (d) any use of a Product in temperatures and environmental conditions outside the ranges specified for such Product on the website, in this catalog or on the Product package or label, (e) any use of a Product outside of its shelf-life specifications, (f) any failure or damage caused by a third-party product, (g) any use of a Product in a structure that does not comply with all applicable building codes, laws, rules and regulations, or (h) any non-catalog or modified Product Simpson Strong-Tie Products are designed for a wide variety of structural and non-structural uses. Each Product is designed for the load capacities and uses listed on the website, in this catalog or on the Product package or label. Additional performance limitations for specific Products may be listed on the website, in this catalog or on the Product package or label. All applicable specifications must be carefully reviewed before using any Product. Simpson Strong-Tie Company Inc. assumes no liability for confirming that any Product is appropriate for an intended use, and each intended use of a Product must be reviewed and approved by qualified professionals. Due to the particular characteristics of potential impact events such as earthquakes and high velocity winds, the specific design and location of the structure, the building materials used, the quality of construction, or the condition of the soils or substrates involved, damage may nonetheless result to a structure and its contents even if the loads resulting from the impact event do not exceed Simpson Strong-Tie Company Inc. s specifications and the Products are properly installed in accordance with applicable building codes, laws, rules and regulations. Product demonstrations and similar services provided by Simpson Strong- Tie Company Inc. are based on Simpson Strong-Tie Company Inc. s present knowledge and experience, are conducted for illustrative or instructive purposes only, do not constitute a warranty of Product capabilities or specifications and do not modify the applicable warranty set forth herein. Simpson Strong-Tie Company Inc. assumes no liability for any representations or statements during such Product demonstrations or other similar services. In the event of any inconsistency between any information provided during any such demonstration or service, and the information in this catalog, on the Product package or label or on the website, the information in this catalog, on the Product package or label or on the website shall govern. All warranty obligations of Simpson Strong-Tie Company Inc. Shall be limited, at its discretion, to either repairing the defective product or providing a replacement for the defective product. This remedy constitutes Simpson Strong-Tie Company Inc. sole obligation and liability and the sole and exclusive remedy of purchaser. The limited warranty herein is expressly in lieu of all other warranties, and, where lawful, Simpson Strong-Tie Company Inc. Disclaims all other warranties, including but not limited to implied warranties of merchantability and fitness for a particular purpose and warranties arising from course of performance, course of dealing or trade usage. In no event will Simpson Strong-Tie Company Inc. Be liable for incidental, consequential, punitive or special damages or direct or indirect loss of any kind, including but not limited to property damage and personal injury. Simpson Strong-Tie Company Inc. entire liability is limited to the purchase price of the defective product. Some states do not allow limitations on implied warranties, or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusions may not apply. This limited warranty gives specific legal rights. Other rights that vary from state to state may be applicable. 4

5 General Principles Assessment, Planning, Preparation, Execution Causes of Concrete Deterioration General Concrete Repair Metal Primers Bonding Agents Repair Mortars Repair Epoxy...19 Admixtures...20 Crack Repair Epoxy (Low Viscosity) Epoxy (Gel)...26 Methyl Methacrylate...27 ETI Cartridge Solutions...28 ETI Accessories...29 Non-Structural Injection Joint Sealing Primers...33 Flexible Sealants Semi-Rigid Sealants...37 Performance Coating Cementitious Coatings Epoxy Coatings Water Repellents Decorative/Protective Specialty Products Rail Grouts (Cementious) Grouts (Epoxy)...59 FX 70 Structural Repair and Protection System Underwater...62 Epoxy...63 Fillers...63 Solvents Curing Compounds...65 This Product Guide does not provide complete installation and safety information. For detailed information regarding product use, surface preparation, mixing, application, limitations, and safety warnings, refer to the Product Data Sheet(s), Material Safety Data Sheet(s) and other information and specifications available at or by calling (800) It is the responsibility of each purchaser and user of each Product to determine the suitability of the Product for its intended use. Prior to using any Product, consult a qualified design professional for advice regarding the suitability and use of the Product, including whether the capacity of any structural building element may be impacted by a repair. As jobsite conditions vary greatly, a smallscale test patch is required to verify product suitability prior to full-scale application. The installer must read, understand and follow all written instructions and warnings contained on the product label(s), Product Data Sheet(s), Material Safety Data Sheet(s) and the website prior to use. For industrial use only by qualified applicators. Proposition 65: Products contained within this document contain materials listed by the state of California as known to cause cancer, birth defects, or reproductive harm. KEEP OUT OF REACH OF CHILDREN! General Concrete Repair Crack Repair Non-Structural Injection Joint Sealing Performance Coating Specialty Products

6 General Principles Repair, protection and strengthening of concrete and masonry is a complex procedure that presents unique challenges on every jobsite. Following the four-step process of assessment, planning, preparation and execution increases the likelihood of an efficient, successful repair. 1. Assessment Before initiating any RPS plan, it is imperative to conduct a thorough evaluation of the substrate or structure to be repaired. Many factors can contribute to the deterioration of concrete and masonry structures, including poor worksmanship or design, cracking, embedded-metal corrosion, delaminations and others. Properly assessing the deterioration and its cause should involve a qualified engineer who can determine if the design capacity of the structure has been impacted and what implications it may have on the repair strategy. Other factors to consider are access to the repair site, time to complete the repair, impact on operations, budget and others. A thorough assessment of all factors will help develop the best repair strategy for the building owner. 2. Planning Because each jobsite presents a unique challenge, your local Simpson Strong Tie representative is available to help you evaluate the condition and develop a customized product selection and repair plan based upon: Type of failure Physical access considerations Downtime or in service time requirements Budget Site considerations 6

7 Execution of these steps will increase the likelihood of a successful and lasting repair. 3. Preparation The success of any repair program depends heavily on proper preparation of the site to be repaired. Factors to consider include: Implementing a safety program Limiting access to the site Demolition and removal of damaged building components or systems Surface preparation of substrate Proper staging and storage of repair materials Proper mixing of the selected repair materials 4. Execution A well-executed plan, implemented by well-qualified contractors trained in the application of the products being used will result in a successful repair. Simpson Strong-Tie offers workshop and on-site training and support by field representatives with decades of field experience. Contact your local representative, call , or visit for more information. 7

8 Causes of Concrete Deterioration In order to effectively assess, plan, prepare and execute a successful repair, protection and strengthening (RPS) strategy for concrete and/or masonry, it is important to understand the root cause of the deterioration. Understanding the service conditions of the structure and matching the appropriate product(s) to the performance requirements of the project will ensure a lasting repair tailored to the specific needs of the owner. The two main factors that influence concrete performance are: Placement Issues (this page) Service Condition Issues (see p.9) Concrete failures can be the result of a combination of placement and/or service condition issues. Cracking, spalling, leaking, premature or excessive wear, scaling, settlement, deflection and disintegration are examples of conditions that lead to concrete failure. Understanding these failure modes and their root cause is necessary to develop a successful repair strategy. Placement Issues Proper concrete placement is essential to not only satisfy the design and service requirements of the structure, but also to reduce the potential for premature deterioration and reduction of expected lifespan. Identifying defects in the assessment stage of an RPS project is important in order to develop the proper repair plan to address the specific cause of the damaged concrete. One of the most common defects in concrete is cracking. Cracking can be caused by inadequate substrate or subbase preparation, high water-to-cement ratio, improper curing methods, poor concrete consolidation, timing of control-joint installation and many other placement factors. Cracking can also be caused by design-related issues such as inadequate reinforcement or insufficient control-joint spacing. Excess water increases the water-to-cement ratio of concrete and increases workability; however, this benefit is not without cost. The additional water eventually evaporates in the hydration (curing) process, leaving a porous network of capillary voids and lower overall strength. Excess water can also lead to segregation, or the settling of large aggregates to the bottom of the matrix, resulting in reduced structural capacity and increased likelihood of cracking. Proper curing involves maintaining an adequate moisture content and temperature in freshly placed concrete to allow for full hydration (curing) of the cement while the concrete develops its intended design strength. The absence of moisture stops the hydration process which can lead to lower strengths. Rapid moisture loss of freshly-placed concrete can also lead to plastic shrinkage cracking, which are random shallow cracks on the surface of the concrete. Poor consolidation can result from improper vibration and/ or poor mix design. If the concrete does not fully consolidate around the reinforcing steel, design capacity may not be reached, and cracking can result. Concrete expands and contracts with temperature changes. When these contraction forces exceed the tensile strength of the concrete, cracking can occur. To influence where this cracking will occur, control joints are installed, but the design and timing of control-joint installation are vital to their effectiveness. Reinforcing steel (rebar) is used to increase the tensile strength of concrete. When tensile forces acting upon a concrete element exceed its tensile strength a crack may occur. Reinforcing steel controls the width of the crack and can prevent complete failure of the element. When planning an RPS strategy for deteriorated concrete, one must consider and address the following in service factors: Environmental conditions Chemical exposure Exposure to water and mobile debris Concrete properties (strength, type, aggregate, etc.) Common placement issues with concrete: Bug Holes Cause: Entrapment of air bubbles on the formed concrete surface. Effect: Uneven concrete surface, increased porosity due to increased surface area, and poor appearance. Rock Pockets Cause: Improper consolidation between large aggregates and cement mortar during the placement process creates large voids in concrete. Effect: Reduction in strength and increased potential for water intrusion, corrosion of reinforcing steel and reduced abrasion resistance. Honeycombing Cause: Improper consolidation of concrete due to lack of vibration or improper mix design. Effect: Reduction in strength and increased potential for water intrusion, corrosion of reinforcing steel and reduced abrasion resistance. Cold Joints Cause: Delays in concrete placement where the initial lift of concrete hardens before subsequent lifts are placed, resulting in a visible lineation and substandard bond between layers. Effect: Water intrusion through the cold joint and corrosion of reinforcing steel. 8

9 Service Condition Issues Common service condition issues with concrete: Corrosion of Metals Causes: Chloride intrusion, oxygen-water exposure, corrosive chemical environment surrounding reinforcing steel, drop in alkalinity, improper rebar placement. Effects: Corrosion and subsequent expansion of reinforcing steel leads to cracking and spalling, reducing the structural capacity of the concrete. Using concrete with a low water-to-cement ratio and proper rebar placement with adequate concrete cover are common measures used to prevent metal corrosion. Freeze-Thaw Causes: Water-saturated concrete, combined with temperature cycling above and below 32 F (0 C). Effects: Concrete absorbs water into its pores. When the water in the pores freezes, it expands, causing scaling and delaminations. High-strength concrete mix designs that incorporate air-entraining admixtures yield the best defense against freeze-thaw damage. Specialty coatings and water repellents are also commonly used to minimize water absorption and prevent freeze-thaw damage. Chemical Attack Causes: Exposure to acid rain, de-icing salts, in-service chemicals and naturally occurring sulfates in soils and ground water dissolve the cement matrix which results in aggregate loss. Effects: Loss of concrete cover and subsequent corrosion of reinforcing steel. Assessing potential exposure before construction or repair can prevent premature deterioration. Specific cement types, water-repellent sealers or chemically-resistant barrier coatings are all common preventative measures to protect concrete against chemical attack. Alkali-Aggregate Reaction Cause: A chemical reaction between the alkali in cement and high-silica content aggregate forms a gel around the aggregate, preventing proper bond between the aggregate and cement. Effects: The gel expands in the presence of water, creating tension cracking around surface aggregate and delaminations. Surface cracking promotes water intrusion which can lead to metal corrosion and spalling. Careful selection of aggregates and consideration of silica content can help prevent alkaliaggregate reactions. Erosion/Abrasion Causes: Airborne or waterborne debris moving across the concrete surface. Effects: Progressive section loss can lead to inadequate concrete cover and corrosion of the reinforcing steel, reducing structural capacity. High-strength, dense concrete and specialty abrasion-resistant coatings are the most effective means to resist erosion and abrasion. 9

10 General Concrete Repair Metal Primers FX 406 Zinc Rich Primer CSI Specification Maintenance of Concrete Reinforcing FX 406 Zinc Rich Primer is a single component, fast drying, zinc rich coating designed to protect steel from corrosion by combining a barrier coating with the sacrificial galvanic protection of zinc. Priming reinforcing steel to protect against corrosion As a corrosion resistant steel primer for protective coating systems High zinc content provides superior corrosion protection of steel Excellent bond to steel Can be shop or field applied Ready to use, simply stir and apply Single component product Fast drying Application Rate 4 5 DFT mils total applied in two coats ft. 2 /gal. ( m 2 /L) per coat depending on surface profile 775 1,000 lin. ft./gal. (60 80 m/l) for #4 rebar lin. ft./gal. (45 65 m/l) for #5 rebar Do not apply to surfaces below 45 F (7 C) Do not apply to surfaces above 95 F (35 C) Not recommended for use under high solvent, low solids coatings or lacquer type products Do not apply to damp or wet surfaces 1 quart can (FX406 QT) 1 gallon can (FX406 1) Gray 2 years in unopened 10

11 Metal Primers FX 408 Zinc Rich Epoxy Primer FX 408 Zinc Rich Epoxy Primer is a two component, zinc rich coating designed to protect steel from corrosion by combining a chemical resistant epoxy barrier coating with the sacrificial galvanic protection of zinc. Priming reinforcing steel to protect against corrosion To prime and protect reinforcing steel subject to immersion conditions For additional protection of steel in corrosive environments such as marine structures, areas subject to de icing salts, chemical plants, etc As a corrosion resistant steel primer for protective coating systems 6-hour pot life at 72 F (22 C) Can be applied by brush, roller or spray High performance for immersion applications Superior chemical and solvent resistance to single component zinc primers High zinc content provides superior corrosion protection of steel Excellent bond to steel Can be shop or field applied CSI Specification Maintenance of Concrete Reinforcing Application Rate 4 5 DFT mils total applied in two coats ft. 2 /gal. ( m 2 /L) per coat depending on surface profile ,150 lin. ft./gal. (75 90 m/l) for #4 rebar lin. ft./gal. (60 75 m/l) for #5 rebar Do not apply to surfaces below 40 F (4 C) Do not apply to surfaces above 95 F (35 C) Do not thin Do not apply to damp or wet surfaces Do not apply in thickness greater than 5 mils DFT per coat 1 gallon kit (FX408KT1) Gray Mixing Ratio 5A:1B 2 years in unopened General Concrete Repair 11

12 Bonding Agents General Concrete Repair FX 752 Epoxy Bonding Agent FX 752 All Purpose Epoxy Bonding Agent is a 100% solids, two component, moisture tolerant epoxy system designed to increase the bond between freshly placed repair mortars or concrete mixes and existing concrete. Specification Compliance FX 752 exceeds the performance requirements of ASTM C 881, Type II, Grade 2, Class B. Bonding new concrete or repair mortars to existing concrete Bonds to both damp and dry concrete 25-minute pot life at 75 F (24 C) 3-hour open time at 75 F (24 C) for repair mortar installation Can be applied by brush, roller, spray or squeegee Application Rate ft. 2 /gal. ( m 2 /L) depending on substrate profile and porosity Do not apply to surfaces below 40 F (4 C) Do not apply to surfaces above 95 F (35 C) Material is a vapor barrier after cure, contact Simpson Strong Tie for use in exterior on grade applications Repair mortars and concrete mixes must be applied while FX 752 is still tacky Existing concrete should be fully cured prior to application CSI Specification Maintenance of Concrete 1/2 gallon kit (FX752KT2QT) 2 gallon kit (FX752KT2) 10 gallon kit (FX752KT10) Gray Mixing Ratio 1A:1B 2 years in unopened FX 792LPL Long Pot Life Epoxy Bonding Agent CSI Specification Maintenance of Concrete FX 792LPL Long Pot Life Epoxy Bonding Agent is a two-component, 100% solids, moisture tolerant epoxy resin designed to increase the bond between freshly placed repair mortars or concrete mixes and existing concrete. Specification Compliance FX 792LPL exceeds the performance requirements of ASTM C 881, Type II, Grade 2, Class C. Bonding new concrete or repair mortar to existing concrete For warm-weather applications Where longer open times are required Bonds to both damp and dry concrete Can be applied by brush, roller, spray or squeegee 60 minute pot life at 70 F (21 C) 8 hour open time at 70 F (21 C) for repair mortar installation Application Rate ft. 2 /gal. ( m 2 /L) depending on substrate porosity and surface profile Do not apply to surfaces below 60 F (16 C) Do not apply to surfaces above 110 F (43 C) Repair mortars must be applied while FX 792LPL is still tacky Material is a vapor barrier after cure, contact Simpson Strong Tie for use in exterior on grade applications Existing concrete should be fully cured prior to application 3 gallon kit (FX792LPLKT3) 15 gallon kit (FX792LPLKT15) 150 gallon kit (FX792LPLKT150) Amber Mixing Ratio 2A:1B 2 years in unopened 12

13 Bonding Agents FX Bondcrete Latex Bonding Agent and Admixture FX Bondcrete Latex Bonding Agent and Admixture is a single component product designed to improve the bond between freshly placed repair mortars or concrete mixes and existing concrete. It also improves the bond of thin-set patching, masonry mortars and stucco mixes as an integral admixture. Specification Compliance FX Bondcrete exceeds the performance requirements of ASTM C 1059, Type II. Bond new concrete or repair mortar to existing concrete Integral admixture for thinset patching and stucco mixes Not a vapor barrier Bonds to both damp and dry concrete Improves adhesion of Portland cement based products Non-emulsifying Ready to use, simply stir and apply Water based and non toxic Can be applied by brush, roller, spray or squeegee Application Rate Bonding Agent: ft. 2 /gal. ( m 2 /L) depending on substrate profile and porosity Admixture: Approximately 4 gallons (15.1 L) per 94 lb. (42.6 kg) of Portland cement Do not apply to surfaces below 40 F (4 C) Do not apply to surfaces above 95 F (35 C) Repair mortars and concrete mixes must be applied while FX Bondcrete is still tacky FX-Bondcrete may increase air content when used as an admixture Not compatible with solvent-based curing compounds as an admixture Protect FX Bondcrete from freezing; discard if freezing occurs CSI Specification Maintenance of Concrete 1 gallon jug (FXBONDCRETE 1) 5 gallon pail (FXBONDCRETE 5) 50 gallon drum (FXBONDCRETE 50) Milky White. Protect from freezing. 2 years in unopened General Concrete Repair 13

14 Repair Mortars General Concrete Repair FX 32AEC High Performance Air Entrained Concrete Mix FX 32AEC High Performance Air Entrained Concrete Mix is a single component concrete that incorporates a corrosion inhibitor, air entrainment and a high range water reducer for easy placement and workability. Full or partial-depth concrete repairs On grade or below grade applications Horizontal and formed vertical/ overhead applications Tunnels, roads, balconies, parking decks, elevated structures Pourable and pumpable Normal set time High bond strength Excellent freeze/thaw resistance Ready to use, just add potable water Yield 0.50 ft. 3 (0.014 m 3 ) per 60 lb. (27.2 kg) bag Do not apply to surfaces below 40 F (4 C) Minimum 1 in. (2.5 cm) application thickness Do not mix partial bags Avoid contact with aluminum surfaces CSI Specification Maintenance of Concrete 60 lb. bag (FX32AEC) 3,000 lb. bulk bag (FX32AEC B3000) Gray 60 lb. bag: 1 year in unopened 3,000 bulk bag: 6 months in unopened FX 261 Flowable Polymer Repair Mortar CSI Specification Maintenance of Concrete FX 261 Flowable Polymer Repair Mortar is a cementitious, high strength, single component, polymer modified, structural repair mortar enhanced with silica fume for pour and pump applications. Parking facilities, industrial plants, walkways, bridges, tunnels, dams, balconies and elevated structures Horizontal concrete surfaces Vertical and overhead concrete surfaces as a form and pour material Above, below and on grade applications Free flowing repair mortar for hard to reach areas Leveling mortar Ready to use, simply add potable water Pourable and pumpable High early strength High compressive, flexural, and bond strengths Excellent freeze/thaw resistance Can be extended with up to 30 lb. (13.6 kg) per bag with 3/8 in. (0.9 cm) coarse aggregate Yield 0.43 ft. 3 (0.012 m 3 ) per 50 lb. (22.7 kg) bag (neat) 0.62 ft. 3 (0.018 m 3 ) per 50 lb. (22.7 kg) bag (extended) Do not apply to surfaces below 40 F (4 C) Minimum 1/2 in. (1.3 cm) application thickness for vehicular traffic; 1/4 in. (0.6 cm) for foot traffic Maximum 3 in. (7.6 cm) application thickness neat Do not mix partial bags Not compatible with solventbased curing compounds Avoid contact with aluminum surfaces 50 lb. bag (FX261) Dark gray 1 year in unopened 14

15 Repair Mortars FX 262 Sprayable Repair Mortar FX 262 Sprayable Repair Mortar is a cementitious, single component, shrinkage compensated, fiber reinforced, silica fume enhanced, structural repair mortar with integral corrosion inhibitor designed for low pressure spray and trowel applications. Structural repair material for parking facilities, industrial plants, walkways, bridges, tunnels, dams and elevated structures Vertical, horizontal and overhead repair Above, below and on grade applications Piers, sea walls and marine structures Manholes, wet wells, water treatment facilities, sewers and lift stations High early and ultimate strengths Ideal for wet in-service environments Silica fume enhanced for low permeability Minimal rebound in low pressure spray applications May be hand applied Excellent freeze/thaw resistance Available in bulk bags for jobsite efficiency Ready to use, simply add potable water Yield 0.45 ft. 3 (0.013 m 3 ) per 55 lb. (24.9 kg) Do not apply to surfaces below 45 F (7 C) Minimum 3/8 in. (0.9 cm) application thickness Maximum vertical lift thickness of 2 in. (5.1 cm); 1.5 in. (3.8 cm) overhead Do not mix partial bags Avoid contact with aluminum surfaces CSI Specification Maintenance of Concrete 55 lb. bag (FX262) 55 lb. pail (FX262P) 2,500 lb. bulk bag (FX262 B2500) Dark gray 60 lb. bag: 1 year in unopened 2,500 bulk bag: 6 months in unopened General Concrete Repair FX 263 Rapid Hardening Vertical/Overhead Repair Mortar CSI Specification Maintenance of Concrete FX 263 Rapid Hardening Vertical/Overhead Repair Mortar is a cementitious, single component, fiber reinforced, polymer modified, silica fume enhanced, structural repair mortar with integral corrosion inhibitor designed for vertical and overhead applications. Available in regular and slow-setting (FX-263S) formulations. Partial-depth concrete repairs Above, below or on grade applications Vertical and overhead applications Tunnels, bridges, balconies, parking decks, elevated structures, water treatment facilities and marine structures Ready to use, simply add potable water Fiber reinforced High early strength Can be installed in lifts up to 3 in. (7.6 cm) vertically and 1.5 in. (3.8 cm) overhead Excellent freeze/thaw resistance Abrasion resistant Low permeability Yield 0.45 ft. 3 (0.013 m 3 ) per 50 lb. (22.7 kg) bag or pail Do not apply to surfaces below 40 F (4 C) Not compatible with solventbased curing compounds Minimum 1/4 in. (0.6 cm) application thickness Maximum 3 in. (7.6 cm) application thickness per lift Do not mix partial bags Avoid contact with aluminum surfaces Standard Formulation: 50 lb. bag (FX263) 50 lb. pail (FX263P) Slow-Set Formulation: 50 lb. bag (FX263S) 50 lb. pail (FX263SP) Dark gray 1 year in unopened 15

16 Repair Mortars General Concrete Repair FX 288 Shotcrete Mortar Concentrate FX 288 Shotcrete Mortar is a cementitious, single component, micro silica enhanced, fiber reinforced, structural repair mortar concentrate with air entrainment designed for both wetand dry process shotcrete applications. FX-288 requires 150 lb. (68 kg) ASTM C 33-compliant sand to be added per bag at the jobsite. Partial or full depth concrete repairs Above, below and on grade applications Vertical and overhead applications Tunnels, parking decks, marine structures, manholes, sewers, water treatment facilities Ideal for large scale concrete repairs Economical concentrate Can be wet or dry applied Low rebound/less waste Excellent finishing characteristics reduce finish labor cost Shrinkage compensated Yield 1.45 ft. 3 (0.04 m 3 ) per 52 lb. (23.6 kg) when combined with 150 lb. (68 kg) of ASTM C 33 sand Do not apply to surfaces below 45 F (7 C) Minimum 1/4 in. (0.6 cm) application thickness Maximum 6 in. (15.2 cm) thickness per lift Sand must meet ASTM C 33 requirements Do not mix partial bags Avoid contact with aluminum surfaces CSI Specification Shotcrete 52 lb. bag (FX288) Dark gray 1 year in unopened FX 288RTU Ready to use Shotcrete Mortar CSI Specification Shotcrete FX 288RTU Ready to use Shotcrete Mortar is a cementitious, single component, micro silica enhanced, fiber reinforced, structural repair mortar with air entrainment designed for both wet and dry process shotcrete applications. Partial or full depth concrete repairs Above, below and on grade applications Vertical and overhead applications Tunnels, parking decks, marine structures, manholes, sewers, water treatment facilities Ideal for large scale concrete repairs Ready to use Pre-mixed with sand Can be wet or dry applied Low rebound/less waste Excellent finishing characteristics Shrinkage compensated Yield 0.45 ft. 3 (0.013 m 3 ) per 55 lb. (24.9 kg) bag Do not apply to surfaces below 45 F (7 C) Minimum 1/4 in. (0.6 cm) application thickness Maximum 6 in. (15.2 cm) thickness per lift Do not mix partial bags Avoid contact with aluminum surfaces 55 lb. bag (FX288RTU) Dark gray 1 year in unopened 16

17 Repair Mortars FX 293 Calcium Aluminate Repair Mortar FX 293 Calcium Aluminate Repair Mortar is a single component, fiber reinforced patching mortar designed for hydrogen sulfide resistance in corrosive wastewater applications. Partial depth concrete repairs Above, below and on grade applications Vertical, horizontal and overhead applications Corrosive environments Manholes, sewers, and wastewater treatment facilities Ready to use, simply add potable water High early strength Does not contain Portland cement Excellent hydrogen sulfide resistance Can be applied by hand or by lowpressure spray equipment Yield 0.5 ft. 3 (0.014 m 3 ) per 60 lb. (27.2 kg) bag or pail Do not apply to surfaces below 32 F (0 C) Minimum 1/2 in. (1.3 cm) application thickness Maximum 2 in. (5.1 cm) application thickness per lift Do not mix partial bags CSI Specification Maintenance of Concrete 60 lb. bag (FX293) 60 lb. pail (FX293P) Dark gray 1 year in unopened General Concrete Repair FX 826 Polymer Mortar CSI Specification Maintenance of Concrete FX 826 Polymer Mortar is a two component, flowable, rapid hardening, chemical resistant, methyl methacrylate (MMA) resin mortar designed for concrete repairs that require high early strength. Partial depth concrete repairs On grade or below grade repairs Horizontal and formed vertical/ overhead applications Concrete paving repair, roads, bridges, parking structures, runways, overlays, and bridge joint nosing In-service refrigeration and freezer floors Post-tension closure pours and keyway grouting Convenient pre measured system Resistant to freeze/thaw cycles Excellent resistance to sulfates, de icing chemicals and acids Rapid curing Extendable up to 100% by weight for deep patches/overlays Cold weather patching as low as -15 F (-26 C) Yield 0.5 ft. 3 (0.014 m 3 ) per FX826KT1-1 kit 2.5 ft. 3 (0.07 m 3 ) per FX286KT5-5 kit Do not apply to surfaces below -15 F (-26 C) Minimum 1/4 in. (0.6 cm) application thickness; maximum 2 in. (5.1 cm) neat Installations over 2 in. (5.1 cm) thick must be extended between % with coarse, oven-dried aggregate Maximum 6 in. (15.2 cm) thickness per lift Apply only in well ventilated areas Surfaces must be primed with FX 826 Primer Do not apply to damp or wet surfaces Material is a vapor barrier after cure. Concrete surface must not exhibit an active moisture vapor drive. 1 gallon kit (FX826KT1-1) contains: 1 gallon can of Component A (FX826-1A) (1) 60 lb. bag of Component B (FX826-B) 5 gallon (FX286KT5-5) contains: 5 gallon pail of Component A (FX826-5A) (5) 60 lb. bags of Component B (FX826-B) Dark tan F (7 27 C) 3 months 17

18 Repair Mortars General Concrete Repair FX 922 Fast Setting Hydraulic Cement Mortar FX 922 Fast Setting Hydraulic Cement Mortar is a rapid hardening mortar designed for stopping active leaks in concrete and general patching of concrete and masonry. Active leaking conditions such as bell and spigot joints or storm drains Honeycomb patching in concrete Used with injection products as a fast setting plug Ready to use, simply add potable water Fast setting repair mortar May be placed in actively leaking conditions Forms watertight seal to concrete and masonry base materials Yield 0.45 ft. 3 (0.013 m 3 ) per 50 lb. (22.7 kg) bag Do not apply to surfaces below 40 F (4 C) Avoid contact with aluminum surfaces CSI Specification Maintenance of Concrete 50 lb. pail (FX922) Gray 1 year in unopened FX 928 Fast Setting Concrete Mix CSI Specification Maintenance of Concrete FX 928 Fast Setting Concrete Mix is a single component, rapid hardening concrete mix with integral corrosion inhibitor designed for horizontal and formed vertical repairs where a quick turnaround with minimal downtime is required. Partial and full depth concrete repairs On grade or below grade repairs Horizontal and formed vertical applications Bridges, roadways, runways, parking decks, elevated structures, water treatment facilities, utilities, powerplants, industrial facilities Ready to use, simply add potable water High early strength Excellent workability and finishing characteristics Freeze/thaw resistant Provides fast turnaround Yield 0.5 ft. 3 (0.014 m 3 ) per 60 lb. (27.2 kg) bag Do not apply to surfaces below 40 F (4 C) Minimum application thickness is 1 in. (2.5 cm) Maximum installation depth is 6 in. (15.2 cm) Do not mix partial bags Avoid contact with aluminum surfaces 60 lb. bag (FX928CON) 3,000 lb. bulk bag (FX928CON B3000) Gray 60 lb. bag: 1 year in unopened 3,000 lb. bulk bag: 6 months in unopened 18

19 Repair Epoxy FX 763 Low Modulus Trowel Grade Epoxy FX 763 Low Modulus Trowel Grade Epoxy is a two component, 100% solids, moisture tolerant, non sag epoxy designed for vertical, horizontal, and overhead applications and uses. Specification Compliance FX 763 exceeds the performance requirements of ASTM C 881, Type I, Grade 3, Class B. Joint repairs Mortar when combined with FX 701 Graded Silica Filler for heavy traffic floor repairs For vertical and overhead concrete patching Vertical, horizontal and overhead crack sealing Securing ports and paste over for pressure injection applications As a jacket joint sealer and top bevel material for the FX 70 Structural Repair and Protection System Bonds well to most construction materials Bonds to dry or damp surfaces Easily applied with trowel or putty knife Can be feather edged Yield 231 in. 3 /gal. (0.001 m 3 /L) neat 350 in. 3 /gal. ( m 3 /L) when mixed 1 part by volume with FX-701 Oven-Dried Graded Silica Filler Do not apply to surfaces below 40 F (4 C) 1 in. (2.5 cm) maximum lift thickness for vertical and overhead repairs Material is a vapor barrier after cure. Concrete surface must not exhibit an active moisture vapor drive. Adhesion and product compatibility testing must be performed prior to over coating existing coatings Product may discolor if exposed to direct sunlight Not recommended for large exterior repairs or applications subject to large thermal change Not for use as a structural anchoring adhesive Do not exceed one part by volume FX 701 Graded Silica Filler for mortar mixes Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. CSI Specification Maintenance of Concrete 3 gallon kit (FX763KT3) 15 gallon kit (FX763KT15) Mixed Epoxy: Gray Mixing Ratio 2A:1B 2 years in unopened General Concrete Repair 19

20 Admixtures General Concrete Repair FX 32CA High Range Water Reducer FX 32CA Catalytic Agent is a high range water reducing admixture for Portland cement based grouts, mortars and concrete mixes. FX 32CA allows up to 25% reduction in mix water while maintaining excellent workability and increased set time. Available as a powder or liquid. Specification Compliance FX 32CA exceeds the performance requirements of ASTM C 494 Type F. Admixture in concrete mixes where increased slump and workability are desired Admixture in grout mixes where increased fluidity and minimized shrinkage are desired Improves flowability and workability Increases initial set time Contains no calcium chloride, salt, sugar or foaming agents Application Rate 1/2 to 1 lb. (0.23 to 0.45 kg) of powder or fl. oz. ( L) per 100 lb. (45.4 kg) of cement Protect FX 32CA Liquid from freezing; discard if freezing occurs Do not exceed recommended dosage rates CSI Specification Cast-in-Place Concrete Powder: 30 lb. pail (FX32CAP-30P) 300 lb. drum (FX32CAP-300D) Liquid: 1 gallon pail (FX32CAL-1) 5 gallon pail (FX32CAL-5) 55 gallon drum (FX32CAL-55) F (4 35 C). Protect liquid from freezing. 1 year in unopened FX 32SFA Micro Silica Fume Admixture CSI Specification Cast-in-Place Concrete FX 32SFA Micro Silica Fume Admixture is a high performance concrete and grout admixture designed to increase compressive and flexural strength, improve abrasion resistance and reduce permeability in concrete and grout mixes. Specification Compliance FX 32SFA exceeds the performance requirements of ASTM C As a concrete or grout admixture where increased strength, abrasion resistance and reduced permeability are desired Where low permeability concrete is required Marine applications, bridge decks, parking decks, grouting For overlay applications Increases compressive and flexural strength Reduces permeability Increases abrasion resistance Application Rate gallons ( L) per 100 lbs. (45.4 kg) of cement The use of an air-entraining agent is highly recommended in areas where freeze/ thaw conditions may be experienced For best results, add FX 32SFA on site. In transit conditions may adversely affect the performance of FX 32SFA. Protect FX 32SFA from freezing. Discard if freezing occurs Do not exceed recommended dosage rates 1 gallon pail (FX32SFLIQUID 1) 5 gallon pail (FX32SFLIQUID 5). Protect from freezing 2 years in unopened 20

21 Crack Repair Epoxy LoW VISCosity FX 741LV Low Viscosity Cold Weather Structural Epoxy CSI Specification Maintenance of Concrete FX 741LV Low Viscosity Cold Weather Structural Epoxy is a fast setting, two component, 100% solids, moisture tolerant structural epoxy designed for pressure injection of cracks and as a grout binder in low temperature applications. Specification Compliance FX 741LV exceeds the performance requirements of ASTM C 881, Type I and IV, Grade 1, Class A and B. Pressure injection of static cracks up to 1/4 in. (6.4 mm) For underwater pressureinjection applications As a binder for cold weather anchor and base plate grouting Structural formulation Applications as low as 30 ( 1 C) Low-viscosity over a wide temperature range Can be used with metered pressure-injection equipment Yield 231 in. 3 /gal. (0.001 m 3 /L) neat in. 3 /gal. ( m 3 /L) when mixed 1-3 parts by volume with FX-701 Oven-Dried Graded Silica Filler Do not apply to surfaces below 30 F (1 C) Do not apply to surfaces above 80 F (27 C) Material is a vapor barrier after cure. When used as a grout, concrete surface must not exhibit an active moisture vapor drive. For use in non moving cracks only (cont d) Not for use in actively leaking or seeping cracks. Remove active hydrostatic pressure before attempting injection. For cracks wider than ¼ in. (0.6 cm), consult a qualified engineer Product may discolor if exposed to direct sunlight Not recommended for large exterior repairs or applications subject to large thermal change when used as a repair mortar When used as a base plate grout or repair mortar, minimum application thickness is 1/2 in. (1.3 cm). Maximum installation depth is 3 in. (7.6 cm) Epoxy grouts can crack due to thermal stress. Do not form more than 4 in. (10.2 cm) beyond the plate to limit thermal cracking. When used as a binder, use FX 701 Oven Dried, Graded Silica Filler to prevent encapsulating moisture Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. 15 oz. side-byside dual cartridge (FX741LVCTG) 3 gallon kit (FX741LVKT3) 15 gallon kit (FX741LVKT15) 150 gallon kit (FX741LVKT150) Mixed Epoxy: Straw Mixing Ratio 2A:1B Mixed Viscosity 1,800 cps at 40 F (4 C) 500 cps at 70 F (21 C) 2 years in unopened 21

22 Epoxy LoW VISCosity FX 751LV Low Viscosity Structural Injection Epoxy CSI Specification Maintenance of Concrete Crack Repair FX 751LV Low Viscosity Structural Injection Epoxy is a two component, 100% solids, moisture tolerant, structural epoxy designed for pressure injection of concrete cracks. Specification Compliance FX 751LV exceeds the performance requirements of ASTM C 881, Type I and IV, Grade 1, Class B. Pressure injection of static cracks up to 1/4 in. (0.6 cm) Underwater pressure injection As a binder for anchor and base plate grouting Structural formulation Low viscosity Moisture tolerant, can be used on dry and damp (SSD) surfaces Can be used with metered pressure-injection equipment Yield 231 in. 3 /gal. (0.001 m 3 /L) neat in. 3 /gal. ( m 3 /L) when mixed 1-3 parts by volume with FX-701 Oven-Dried Graded Silica Filler Do not apply to surfaces below 40 F (4 C) Material is a vapor barrier after cure. When used as a grout, concrete surface must not exhibit an active moisture vapor drive. For use in non moving cracks only Not for use in actively leaking or seeping cracks. Remove active hydrostatic pressure before attempting injection. For cracks wider than ¼ in. (0.6 cm), consult a qualified engineer Not recommended for large exterior repairs or applications subject to large thermal change when used as a repair mortar Product may discolor if exposed to direct sunlight Not recommended for use as a mortar for repairs subject to large thermal change When used as a base plate grout or repair mortar, minimum application thickness is 1/2 in. (1.3 cm). Maximum installation depth is 3 in. (7.6 cm) Epoxy grouts can crack due to thermal stress. Do not form more than 4 in. (10.2 cm) beyond the plate to limit thermal cracking When used as a binder, use FX 701 Oven Dried, Graded Silica Filler to prevent encapsulating moisture 15 oz. side by side dual cartridge (FX751LVCTG) 3 gallon kit (FX751LVKT3) 15 gallon kit (FX751LVKT15) 150 gallon kit (FX751LVKT150) Mixed Epoxy: Light Straw Mixing Ratio 2A:1B Mixed Viscosity 800 cps at 72 F (22 C) 2 years in unopened Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. 22

23 Epoxy LoW VISCosity FX 770SLV Super Low Viscosity Structural Epoxy CSI Specification Maintenance of Concrete FX 770SLV Super Low Viscosity Structural Epoxy is a two component, 100% solids, moisture tolerant epoxy designed for pressure injection of concrete cracks, gravity feed flood coat crack filling applications and grout binder. Specification Compliance FX 770SLV exceeds the performance requirements of ASTM C 881, Type I and IV, Grade 1, Class B. Pressure injection of static cracks up to 1/4 in. (0.6 cm) Underwater pressure injection Gravity feed flood coat crack filling on horizontal decks As a binder for anchor and base plate grouting Structural formulation Super low viscosity Moisture tolerant, can be used on dry and damp (SSD) surfaces Penetrates hairline cracks as small as in. (0.05 mm) Can be applied by squeegee or roller for flood coat applications Can be used with metered pressure injection equipment Application Rate/Yield 231 in. 3 /gal. (0.001 m 3 /L) neat in. 3 /gal. ( m 3 /L) when mixed 1-3 parts by volume with FX-701 Oven-Dried Graded Silica Filler For flood-coat applications: ft. 2 /gal. ( m 2 /L) depending on surface profile and porosity Do not apply to surfaces below 40 F (4 C) Material is a vapor barrier after cure. When used as a grout or coating, concrete surface must not exhibit an active moisture vapor drive. Not for use on exterior slab ongrade coating applications For use in non moving cracks only Product may discolor if exposed to direct sunlight Not for use in actively leaking or seeping cracks. Remove active hydrostatic pressure before attempting injection. Not recommended for large exterior repairs or applications subject to large thermal change when used as a repair mortar For cracks wider than ¼ in. (0.6 cm), consult a qualified engineer When used as a base plate grout or repair mortar, minimum application thickness is 1/2 in. (1.3 cm). Maximum installation depth is 3 in. (7.6 cm) When used as a binder, use FX 701 Oven Dried, Graded Silica Filler to prevent encapsulating moisture Epoxy grouts can crack due to thermal stress. Do not form more than 4 in. (10.2 cm) beyond the plate to limit thermal cracking 15 fl. oz. side by side dual cartridge (FX770SLVCTG) 3 gallon kit (FX770SLVKT3) 15 gallon kit (FX770SLVKT15) 150 gallon kit (FX770SLVKT150) Mixed Epoxy: Light Amber Mixing Ratio 2A:1B Mixed Viscosity 150 cps at 75 F (24 C) 2 years in unopened Crack Repair Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. 23

24 Epoxy LoW VISCosity FX 771LV Low Viscosity High Modulus Epoxy CSI Specification Maintenance of Concrete Crack Repair FX 771LV Low Viscosity High Modulus Epoxy is a two component, 100% solids, moisture tolerant epoxy designed for gravity feed flood coat or pressure injection of concrete cracks and a grout binder. Specification Compliance FX 771LV exceeds the performance requirements of ASTM C 881, Type I, Grade 1, Class B. Pressure injection of static cracks up to 1/4 in. (0.6 cm) Underwater pressure-injection Gravity feed flood coat crack filling on horizontal decks As a binder for anchor and base plate grouting Low viscosity Moisture tolerant, can be used on dry and damp (SSD) surfaces High strength formulation Can be applied by squeegee or roller for flood coat applications Can be used with metered pressure-injection equipment Yield 231 in. 3 /gal. (0.001 m 3 /L) neat in. 3 /gal. ( m 3 /L) when mixed 1-3 parts by volume with FX-701 Oven-Dried Graded Silica Filler For flood-coat applications: ft. 2 /gal. ( m 2 /L) depending on surface profile and porosity Do not apply to surfaces below 40 F (4 C) Material is a vapor barrier after cure. When used as a grout or coating, concrete surface must not exhibit an active moisture vapor drive. Not for use on exterior slab ongrade coating applications Not recommended for large exterior repairs or applications subject to large thermal change when used as a repair mortar For use in non moving cracks only Not for use in actively leaking or seeping cracks. Remove active hydrostatic pressure before attempting injection. For cracks wider than ¼ in. (0.6 cm), consult a qualified engineer Product may discolor if exposed to direct sunlight When used as a base plate grout or repair mortar, minimum application thickness is 1/2 in. (1.3 cm). Maximum installation depth is 3 in. (7.6 cm). When used as a binder, use FX 701 Oven Dried, Graded Silica Filler to prevent encapsulating moisture Epoxy grouts can crack due to thermal stress. Do not form more than 4 in. (10.2 cm) beyond the plate to limit thermal cracking 15 fl. oz. side by side dual cartridge (FX771LVCTG) 3 gallon kit (FX771LVKT3) 15 gallon kit (FX771LVKT15) 150 gallon kit (FX771LVKT150) Mixed Epoxy: Light Amber Mixing Ratio 2A:1B Mixed Viscosity 350 cps at 75 F (24 C) 2 years in unopened Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. 24

25 Epoxy LoW VISCosity FX 791LVLPL Low-Viscosity Long Pot Life Epoxy CSI Specification Maintenance of Concrete FX 791LVLPL Low-Viscosity Long Pot Life Epoxy is a two-component, 100% solids, moisturetolerant, long pot life epoxy designed for pressure injection of concrete cracks, gravity-feed flood-coat crack filling applications, and as a grout binder for warm weather applications. Specification Compliance FX 791LVLPL exceeds the performance requirements of ASTM C 881, Type I, Grade 1, Class C. Pressure injection of static cracks up to 1/4 in. (0.6 cm) (0.6 cm) Gravity feed flood coat crack filling on horizontal decks For underwater pressure-injection As a binder for anchor and base plate grouting Low viscosity Moisture tolerant, can be used on dry and damp (SSD) surfaces Extended working time permits deep penetration of cracks and porous surfaces High-strength formulation Can be applied by squeegee, broom or roller for gravity-feed flood-coat applications Can be used with metered pressure injection equipment Yield 231 in. 3 /gal. (0.001 m 3 /L) neat in. 3 /gal. ( m 3 /L) when mixed 1-3 parts by volume with FX-701 Oven-Dried Graded Silica Filler For flood-coat applications: ft. 2 /gal. ( m 2 /L) depending on surface profile and porosity Do not apply to surfaces below 60 F (15 C) Do not apply to surfaces above 110 F (43 C) Material is a vapor barrier after cure. When used as a grout or coating, concrete surface must not exhibit an active moisture vapor drive. Not for use on exterior slab ongrade coating applications For use in non-moving static cracks only Not for use in actively leaking or seeping cracks. Remove active hydrostatic pressure before attempting injection. For cracks wider than 1/4 in. (0.6 cm), consult a qualified engineer Not recommended for large exterior repairs or applications subject to large thermal change when used as a repair mortar Product may discolor if exposed to direct sunlight When used as a base plate grout or repair mortar, minimum application thickness is 1/2 in. (1.3 cm). Maximum installation depth is 3 in. (7.6 cm). When used as a binder, use FX 701 Oven Dried, Graded Silica Filler to prevent encapsulating moisture Epoxy grouts can crack due to thermal stress. Do not form more than 4 in. (10.2 cm) beyond the plate to limit thermal cracking. 3 gallon kit (FX791LVLPLKT3) 15 gallon kit (FX791LVLPLKT15) 150 gallon kit (FX791LVLPLKT150) Mixed Epoxy: Light Amber Mixing Ratio 2A:1B Mixed Viscosity 400 cps at 75 F (24 C) 2 years in unopened Crack Repair Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. 25

26 Epoxy Gel FX 715 Epoxy Gel CSI Specification Maintenance of Concrete Crack Repair FX 715 Epoxy Gel is a gel viscosity, two component, high solids, moisture tolerant, thixotropic epoxy designed for pressure injection of concrete cracks. FX 715 is suitable for vertical and horizontal crack sealing, securing injection ports, anchoring, doweling, and general concrete repair applications. Specification Compliance FX 715 exceeds the performance requirements of ASTM C 881 Type I, Grade 3, Class B. Threaded rod, rebar, dowel and pin anchoring Securing ports and paste over for pressure-injection applications Vertical and horizontal crack sealing Pressure injection in cracks over 1/8 in. (0.3 cm) Pick proof sealant Gel viscosity Moisture tolerant, can be used on dry and damp (SSD) surfaces Can be feather edged Excellent chemical resistance to petroleum products and wastewater exposure Excellent resistance to freeze/thaw cycles Yield 231 in. 3 /gal. (0.001 m 3 /L) neat 36 in. 3 ( m 3 ) per cartridge Do not apply to surfaces below 40 F (4 C) For use in non moving cracks only Not for use in actively leaking or seeping cracks. Remove active hydrostatic pressure before attempting injection. For cracks wider than ¼ in. (0.6 cm), consult a qualified engineer Product may discolor if exposed to direct sunlight Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. 20 oz. side by side dual cartridge (FX715CTG) 2 gallon kit (FX715KT2) 10 gallon kit (FX715KT10) 100 gallon kit (FX715KT100) Mixed: Gray Mixing Ratio 1A:1B 2 years in unopened 26

27 Methyl MethacryLATE FX 821MMA Super Low Viscosity Methyl Methacrylate Resin CSI Specification Concrete Rehabilitation FX 821MMA Super Low Viscosity Methyl Methacrylate Resin is a two component, fast curing, methyl methacrylate (MMA) resin designed for densifying porous concrete and for gravity feed flood coat treatment of concrete cracks as small as in. (0.05 mm). FX 821MMA is available in both standard and fast setting winter W versions for cold weather applications. Concrete sealer Gravity feed flood coat crack sealing Exterior and unoccupied interior applications Bridge decks, roads, floors, parking structures, in service refrigeration and freezer flooring Fast-curing Warm and cold weather formulations available Application temperature as low as 40 F (4 C) for standard formulation, -20 F (-29 C) for winter formulation Super low viscosity Can be applied by spray, squeegee, broom or roller UV resistant when cured Application Rate For flood-coat applications: 100 ft. 2 /gal. (2.5 m 2 /L), depending on surface profile and porosity Minimum installation temperature is 40 F (4 C) for standard formulation, 20 F ( 29 C) for winter formulation Maximum installation temperature is 100 F (37 C) for standard formulation and 80 F (26 C) for winter W formulation Surface must be completely dry prior to application Apply only in well ventilated areas For horizontal use only For use in non-moving cracks only When used neat, maximum crack width is 1/8 in. (0.3 cm). Extended with FX 701 Oven-Dried Graded Silica Filler, maximum crack width is 1/4 in. (0.6 cm). Material is a vapor barrier after cure. Concrete surface to receive coating must not exhibit an active moisture vapor drive. FX 821MMA is designed to penetrate, but will leave a slight gloss finish that will wear over time Standard Formulation 1 gallon kit (FX821MMAKT1) 5 gallon kit (FX821MMAKT5) 50 gallon kit (FX821MMAKT50) Winter Formulation 1 gallon kit (FX821WMMAKT1) 5 gallon kit (FX821WMMAKT5) 50 gallon kit (FX821WMMAKT50) Clear Mixing Ratio Pre-proportioned kit. Use entire contents of all components. Viscosity 6 cps at 75 F (24 C) F (4 27 C) 6 months in unopened Crack Repair 27

28 ETI Cartridge Solutions ETI SLV Super Low Viscosity Injection Epoxy ETI SLV Super Low Viscosity Injection Epoxy is a two component, high solids epoxy formulated for structural repair of cracks in concrete ranging from hairline to 1 4 in. (6 mm) in width. At 350 cps (mixed), ETI SLV may be gravity fed or pressure injected with E Z Click injection ports. ETI SLV cures to a uniform black color, is packaged in 16 oz. (475 ml) side by side dual cartridges that includes an Opti Mix static mixing nozzle and exceeds the performance requirements of ASTM C 881 Type I and IV, Grade 1, Class B. Uses: Structural repair of cracked concrete, waterproof sealant, suitable for dry or damp (non flowing) repairs. Crack Repair ETI LV22 Low-Viscosity Injection Epoxy ETI LV Low Viscosity Injection Epoxy is a two component, high solids epoxy formulated for structural repair of cracks in concrete ranging from 1 64 in. (0.4 mm) to 1 4 in. (6 mm) in width. ETI LV has a mixed viscosity of 1,750 cps, may be gravity fed or pressure injected with E Z Click injection ports, and is suitable for use in potable water applications. ETI LV cures to a uniform amber color, is packaged in 22 oz. (650 ml) side by side dual cartridges that includes an Opti Mix static mixing nozzle, and exceeds the performance requirements of ASTM C 881 Type I and IV, Grade 1, Classes B & C; NSF/ ANSI Standard 61 (22 in gal.). Uses: Structural repair of cracked concrete, waterproof sealant, suitable for dry or damp (non flowing) repairs. ETI GV22 Gel-Viscosity Injection Epoxy ETI GV Gel Viscosity Injection Epoxy is a two component, high solids epoxy formulated for structural repair of cracks in concrete ranging from 3 32 in. (2.4 mm) to ¼ in. (6 mm) in width. ETI LV has a gel viscosity that reduces under pressure for increased flowability, and may be gravity fed or pressure injected with E Z Click injection ports. ETI GV cures to a uniform grey color, is packaged in 22 oz. (650 ml) side by side dual cartridges that include an Opti Mix static mixing nozzle, and exceeds the performance requirements of ASTM C 881 Type I and IV, Grade 3, Classes B & C. Uses: Structural repair of cracked concrete, waterproof sealant, suitable for dry or damp (non flowing) repairs. PASTE-OVER ADHESIVES CIP Paste Over CIP is a fast curing, two part epoxy paste over material. It is used to seal cracks and to secure injection ports over concrete prior to epoxy or urethane foam injection repair. CIP sets up rigid and can either be left on the concrete or ground or chiseled off at the completion of a crack injection job. Packaged in 22 oz. (650 ml) side by side dual cartridges that include a static mixing nozzle. CIP F Peelable Paste Over CIP F is a flexible, peelable and fast curing polyurea paste over material. It is used to temporarily seal cracks and to secure injection ports over concrete prior to epoxy or urethane foam injection repair. CIP F can be peeled off at the completion of a crack injection job by pulling on starter tabs placed under the lead edge surface at the time of application or by prying under the paste over. Packaged in 22 oz. (650 ml) side by side dual cartridges that include a static mixing nozzle. 28

29 ETI Accessories EDTA22P Pneumatic Dispensing Tool for 20 and 22 oz. Adhesive Cartridges The EDTA22P tool features an optional suitcase handle adapter for the ultimate in tool configuration and dispensing convenience. The suitcase option enables easier and time-saving ground-level doweling. The heavy-duty tool comes with a custom, blow-molded plastic carrying case. EDT22S Manual Dispensing Tool for 1:1 and 2:1 Adhesive Cartridges The EDT22S epoxy adhesive tool features a steel carriage and is engineered for high-volume, continuous use. The tool can be easily converted from dispensing a 20 or 22 oz. (570 or 650 ml) 1:1 ratio cartridge to a 16 oz. (475 ml) 2:1 ratio cartridge. Crack Repair EMNO22 Opti Mix Mixing Nozzle The Opti Mix static mixing nozzle is specifically designed for crack injection epoxies and ensures thorough mixing of epoxy components. For use with both low viscosity and gel viscosity ETI formulations. Flow regulators ensure that resin and hardener flow at equal rates and prevent mixed epoxy from flowing back out of the nozzle into the cartridge. This ensures thorough mixing and prevents mixed product from curing in the neck of the cartridge, causing blockage. E Z Click Injection System The E Z Click injection system is comprised of a specially designed fitting and ports that take the mess out of your repair project while allowing you to work faster. The E Z Click injection fitting installs onto the end of the Opti Mix mixing nozzle and clicks onto the E Z Click ports during injection. Maximum installation pressure of 150 psi. Positive connection eliminates messy leakage, minimizing waste and clean up No drilling of ports: E Z Click ports perform while pasted to the surface of the concrete. No drilling required for most applications Disconnect the fitting from the E Z Click part and the epoxy stops flowing, no leaky mess After injecting, pull the head of the E Z Click port out to close it and prevent leakage One person can work faster without having to hold the tube on the port 29

30 Non Structural Injection FX 3 JETSET Hydrophilic Polyurethane Injection Grout CSI Specification Injection Grouting FX 3 JETSET is a low viscosity, single component, moisture activated, TDI hydrophilic, expanding polyurethane grout designed to stop and prevent water leaks. FX 3 JETSET reacts with water and expands to form flexible closed cell waterproof foam that prevents water infiltration through cracks in concrete. Sealing water leaks above and below-grade Pressure-injection water stopping Foundations, tunnels, manholes, tanks, sewer pipe joints, dams, mines, reservoirs Expands up to 7 times original volume unrestricted Non flammable Can be injected by manual pumps or high pressure injection equipment Gel time can be accelerated with the addition of FX-Accelerator Non corrosive Do not apply to surfaces below 40 F (4 C) Product will discolor if exposed to direct sunlight Resistance to in service chemical exposure must be confirmed for compatibility prior to application FX 3 JETSET is extremely sensitive to moisture. Keep containers tightly closed to prevent moisture from coming into contact with the material as very small amounts can begin the reaction process. JETSET products are packed under a nitrogen blanket to prevent contact with atmospheric moisture. Once the original has been opened, shelf life can be expected to be significantly reduced. Do not open containers until ready to use and close immediately to protect remaining contents. Do not exceed 10% by volume addition of FX Accelerator 20 fl. oz. side-byside dual cartridge (FX3JETSET-CTG) 1 quart can (FX3JETSET-QT) 1 gallon can (FX3JETSET 1) 5 gallon pail (FX3JETSET 5) 50 gallon drum (FX3JETSET 50) Light yellow Viscosity 750 +/- 250 cps at 75 F (24 C) 1 year in unopened 30

31 Non Structural INJECTION FX 5 JETSET Hydrophobic Polyurethane Injection Grout CSI Specification Injection Grouting FX 5 JETSET is a low viscosity, two component, MDI hydrophobic, expanding polyurethane grout designed to stop and prevent water leaks. FX 5 JETSET reacts in the presence of water and expands to form a flexible closed cell waterproof foam that prevents water infiltration. Sealing water leaks above and below-grade Pressure-injection water stopping Foundations, tunnels, manholes, tanks, sewer pipe joints, dams, mines, reservoirs Expands up to 5 times original volume unrestricted Non flammable Variable gel times with the addition of FX Accelerator Can be injected by manual pumps or high pressure injection equipment Very low shrinkage in cured state Do not apply to surfaces below 40 F (4 C) Product will discolor if exposed to direct sunlight Resistance to in service chemical exposure must be confirmed for compatibility prior to application FX 5 JETSET is extremely sensitive to moisture. Keep containers tightly closed to prevent moisture from coming into contact with the material as very small amounts can begin the reaction process. JETSET products are packed under a nitrogen blanket to prevent contact with atmospheric moisture. Once the original has been opened, shelf life can be expected to be significantly reduced. Do not open containers until ready to use and close immediately to protect remaining contents. Proper use of FX 5 JETSET requires a minimum of 1% by volume addition of FX Accelerator to properly react. Do not exceed 10% by volume. 5 gallon kit (FX5JETSETKT5.25) contains: 5 gallon pail (FX5JETSET-5) 1 quart can of FX JETSET Acceleratior (FXJETACC-QT) Light Yellow Viscosity 1,050 +/- 200 cps at 75 F (24 C) 1 year in unopened Non Structural Injection 31

32 Non Structural injection FX 30 JETSET Super Low Viscosity Hydrophobic Polyurethane Injection Gel CSI Specification Injection Grouting Non Structural Injection FX 30 JETSET is a super low viscosity, single component, MDI hydrophobic, non expansive polyurethane gel designed to stop and prevent water leaks. FX 30 JETSET reacts with water to form a permanently flexible closed cell waterproof gel that prevents water infiltration. Sealing water leaks above and below-grade Pressure-injection water stopping Foundations, tunnels, manholes, tanks, sewer pipe joints, mines Non expanding flexible gel Variable set times with the addition of FX Accelerator Non flammable Suitable for use in wet or submerged environments Can be injected by manual pumps or high pressure injection equipment Super-low viscosity material for maximum penetration Very-low shrinkage when dry For use in both static and dynamic cracks Do not apply to surfaces below 40 F (4 C) Product may discolor if exposed to direct sunlight Resistance to in service chemical exposure must be confirmed for compatibility prior to application FX 30 JETSET is extremely sensitive to moisture. Keep containers tightly closed to prevent moisture from coming into contact with the material as very small amounts can begin the reaction process. JETSET products are packed under a nitrogen blanket to prevent contact with atmospheric moisture. Once the original has been opened, shelf life can be expected to be significantly reduced. Do not open containers until ready to use and close immediately to protect remaining contents. Do not exceed 10% by volume addition of FX Accelerator 1 gallon can (FX30JETSET 1) 5 gallon pail (FX30JETSET 5) Light yellow Mixed Viscosity 15 cps at 75 F (24 C) 1 year in unopened 32

33 Joint Sealing Primers FX 57X Sealant Primer CSI Specification Joint Sealants FX 57X Sealant Primer is a single component, fast drying, moisture curing primer designed to increase the bond between the substrate and polysulfide sealants. To increase adhesion between substrate and sealant Joint sealant applications subject to immersion Recommended with FX-570/571/572/573 Ready to use For use with concrete, masonry, and wood Can be applied by brush, roller or spray Up to 8-hour open time at 72 F (22 C) Application Rate 300 ft. 2 /gal. (7.4 m 2 /L), depending on surface profile and porosity Do not apply to surfaces below 40 F (4 C) or if temperatures are expect to fall below minimum temperature for 4 hours following application Do not apply to surfaces above 100 F (38 C) Sealant must be installed within 8 hours of primer application. Re apply if exceeded 1 quart can (FX57XPRIMER QT) 1 gallon can (FX57XPRIMER 1) Clear 1 year in unopened 33

34 Flexible Sealants FX 516 Elastomeric Sealant CSI Specification Joint Sealants Joint Sealing FX 516 Elastomeric Sealant is a single component, non sag, moisture cured, elastomeric joint sealant designed for 25% movement in dynamic construction joints. FX 516 bonds well to most common construction materials to provide a watertight seal. Specification Compliance FX-516 exceeds the performance requirements of ASTM C 920 Type S, NS, Class 25; TT-S-00230C; USDA Approved. Expansion joints in concrete and masonry Window and door frames Pipe penetrations, flashings, roofing applications Paintable UV resistant Bond to most common construction materials without a primer For vertical and horizontal applications Suitable for above and below grade applications Remains flexible after cure +/ 25% movement capability Non staining Yield 36 in. 3 ( m 3 ) per sausage 24 lin. ft. (7.3 m) per sausage using ¼ in. deep x ½ in. wide (0.6 cm x 1.3 cm) joint size Do not apply to surfaces below 40 F (4 C) Do not apply to surfaces above 100 F (38 C) Minimum 1/4 in. (6 mm) installation depth Maximum 1/2 in. (12.7 mm) installation depth Surface to receive sealant must be completely dry An active vapor drive can cause sealant to gas and bubble Adhesion and product compatibility testing must be performed prior to over coating FX 516 to verify compatibility Do not wet tool with solvent or soapy water Horizontal joints subject to traffic should be 1/2 in. (12.7 mm) thick Not recommended for immersion service applications Dynamic joints require the use of backer rod or bond-breaker tape 20 oz. sausage pack (FX516GRAY 20S) Available in gray, other colors available by special order. 1 year in unopened 34

35 Flexible Sealants FX 570/571 Polysulfide Joint Sealants CSI Specification Joint Sealants FX 570/571 Polysulfide Joint Sealants are two component, chemically cured, elastomeric joint sealants designed to provide a watertight seal in dynamic construction joints. Available in non sag (FX 570) and self leveling (FX 571) versions, FX 570/571 bond well to most common construction materials, have excellent UV and chemical resistance and long expected service life. Specification Compliance FX-570/571 exceeds the performance requirements of ASTM C 920, Class 25, Grade NS (FX 570), Grade P (FX 571); GSA TT S 0227E. 1.5 gallon kit (FX570KT1.5) 1.5 gallon kit (FX571KT1.5) Mixed: Dark gray Expansion joints in concrete and masonry Precast panels, parking decks, water treatment facilities Secondary containment with limited chemical exposure Immersion in-service environments Bond to most common construction materials without a primer In-service temperature range of 40 to 250 F ( 40 to 121 C) +/-25% movement capacity Excellent chemical resistance Long in service lifecycle UV resistant Yield 346 in. 3 ( m 3 ) per kit 230 lin. ft. (70 m) per kit using ¼ in. deep x ½ in. wide (0.6 cm x 1.3 cm) joint size Do not apply to surfaces below 40 F (4 C) Do not apply to surfaces above 95 F (35 C) Surface to receive sealant must be completely dry An active vapor drive can cause sealant to gas and bubble Do not wet tool with solvent or soapy water FX 57X primer is recommended for all installations subject to immersion Allow FX 570/571 to cure for a minimum of 7 days prior to placing into immersion service Adhesion testing is required for all painted or coated substrates to verify adhesion properties prior to use Horizontal joints subject to traffic should be a minimum of 1/2 in. (1.3 cm) thick Minimum joint width is 1/4 in. (0.6 cm) Dynamic joints require the use of backer rod or bond-breaker tape Mixing Ratio Pre-proportioned kit. Use entire contents of all components. 1 year in unopened Joint Sealing 35

36 Flexible Sealants FX 572/573 Bioactivity Resistant Polysulfide Joint Sealants CSI Specification Joint Sealants Joint Sealing FX 572/573 Bioactivity Resistant Polysulfide Joint Sealants are two component, chemically cured, elastomeric joint sealants designed to provide a watertight seal in dynamic construction joints with increased resistance to bioactivity encountered in wastewater treatment plants. Available in self leveling (FX 572) and non sag (FX 573) versions, FX 572/573 bond well to most common construction materials, and have excellent UV and chemical resistance properties to extend their expected in service lifecycle. Specification Compliance FX-572/573 exceeds the performance requirements of ASTM C 920, Type M, Class 25, Grade NS (FX 573), Grade P (FX 572), Use NT, T, M; GSA TT-S-0227E Type 1 (FX 572), Type 2 (FX 573), Class A. Expansion joints in concrete and masonry Precast panels, parking decks, water treatment facilities Secondary containment with limited chemical exposure Immersion in-service environments Bond to most common construction materials without a primer In service temperature range of 40 to 250 F ( 40 to 121 C) Excellent chemical resistance Long in service lifecycle UV resistant Yield 346 in. 3 ( m 3 ) per kit 230 lin. ft. (70 m) per kit using ¼ in. deep x ½ in. wide (0.6 cm x 1.3 cm) joint size Do not apply to surfaces below 40 F (4 C) Do not apply to surfaces above 95 F (35 C) Surface to receive sealant must be completely dry An active vapor drive can cause sealant to gas and bubble Do not wet tool with solvent or soapy water FX 57X primer is recommended for all installations subject to immersion Allow FX 572/573 to cure for a minimum of 7 days prior to placing into immersion service Adhesion testing is required for all painted or coated substrates to verify adhesion properties prior to use Horizontal joints subject to traffic should be a minimum of 1/2 in. (1.3 cm) thick Minimum joint width is 1/4 in. (0.6 cm) Dynamic joints require the use of backer rod or bond-breaker tape 1.5 gallon kit (FX572KT1.5) 1.5 gallon kit (FX573KT1.5) Mixed: Dark gray Mixing Ratio Pre-proportioned kit. Use entire contents of all components. 1 year in unopened 36

37 SEmi-Rigid Sealants FX 562 Rapid Curing Polyurea Joint Filler CSI Specification Joint Sealants FX 562 Rapid Curing Polyurea Joint Filler is a 100% solids, two component, self leveling, fast curing, semi rigid polyurea joint filler designed to fill control joints in commercial and industrial concrete floors subject to heavy forklift traffic and joint edge spalling. Warehouses and distribution centers Industrial and commercial concrete floors As a rapid curing joint filler for non moving horizontal joints in concrete Return to full traffic in 1 hour at 70 F (21 C) Low odor Self leveling Excellent chemical and abrasion resistance Easy to use dual cartridges with static mixing nozzles available Bulk systems must be installed with metered plural dispensing equipment In service temperature range 45 to 200 F ( C) Protects joint edges from edge spalling under load Yield 231 in. 3 /gal. (0.001 m 3 /L) neat 36 in. 3 ( m 3 ) per cartridge 8 lin. ft. (2.4 m) per cartridge at 1 ½ in. deep x ¼ in. wide (3.8 cm x 0.6 cm) 51 lin. ft. per gallon (4.1 m/l) at 1 ½ in. deep x ¼ in. wide (3.8 cm x 0.6 cm) Do not apply to surfaces below 35 F (2 C) Do not apply to surfaces above 95 F (35 C) Not for use in dynamic joints Requires specialty mixing and placing equipment for bulk applications Must be dispensed through a static mixing system Surface to receive sealant must be completely dry Adhesion and product compatibility testing must be performed prior to over coating FX 562 to verify compatibility For interior use only For horizontal use only Floor must be level 20 oz. side by side dual cartridge (FX562CTG) 2 gallon kit (FX562KT2) 10 gallon kit (FX562KT10) Mixed: Light gray Mixing Ratio 1A:1B F (4 27 C). 1 year in unopened Joint Sealing 37

38 Performance Coating Cementitious Coatings FX 207 Slurry Seal CSI Specification Cementitous Waterproofing FX 207 Slurry Seal is a two component, polymer modified cementitious coating designed for waterproofing and damp proofing concrete and masonry substrates. Horizontal and vertical surfaces Above-grade, on-grade and below-grade applications Waterproofing and damp proofing concrete and masonry Interior and exterior applications To protect concrete and masonry from freeze/thaw cycles To even out surface color variations on newly repaired concrete Trowel or slurry consistency Convenient pre measured kit Excellent bond strength Can be applied by brush, roller, spray, or trowel Not a vapor barrier when used for damp proofing Application Rate Damp-proofing: 20 WFT mils total applied in one coat, 80 ft. 2 /gal. (2 m 2 /L) depending on surface profile and porosity Waterproofing: 40 WFT mils total applied in two coats, 80 ft. 2 /gal. (2 m 2 /L) per coat depending on surface profile and porosity Do not apply to surfaces below 45 F (7 C) or if temperatures are expected to fall below minimum temperature for 24 hours following application Protect liquid component from freezing; discard if freezing occurs Protect coating from rain and freezing temperatures for 24 hours following installation Adhesion and product compatibility testing must be performed prior to over coating existing coatings Do not apply at application rates less than 40 ft. 2 /gal. (1 m 2 /L) Service conditions for horizontal applications should be limited to foot traffic Allow a minimum of 24 hours at 75 F (24 C) air-curing before exposing installed FX-207 to submerged conditions. Lower temperatures will extend required air-curing time Avoid contact with aluminum surfaces 3.3 gallon kit (FX207KT1-1) contains: 1 gallon jug of Component A (FX207-1A) 40 lb. bag of Component B (FX207B) Gray Mixing Ratio Pre-proportioned kit. Use entire contents of all components.. Protect from freezing. 1 year in unopened 38

39 Cementitious Coatings FX 214 Polymer Cementitious Coating CSI Specification Coatings for Concrete and Masonry FX 214 Polymer Cementitious Coating is a two component, polymer modified, cementitious, protective and decorative coating designed for waterproofing and damp proofing concrete and masonry structures. DOT Applications: Bridges, pilings, parapets, retaining walls Commercial: pre cast and tilt-up wall panels, CMU block, foundations, stucco, parking structures As a protective and decorative coating for concrete and masonry Waterproofing and damp proofing concrete and masonry Freeze/thaw and de icing salt protection For vertical and overhead applications Interior and exterior applications Above and below-grade applications Fine texture Good hiding properties Not a vapor barrier Durable and abrasion resistant Excellent weathering properties Low odor Non flammable Easy to apply Pre measured kit Application Rate WFT mils total applied in two coats ft. 2 /gal. ( m 2 /L) per coat depending on surface profile and porosity Do not apply to surfaces below 45 F (7 C) or if temperatures are expected to fall below minimum temperature for 24 hours following application Protect FX 214 from freezing; discard if freezing occurs Protect coating from rain and freezing temperatures for 24 hours following installation Adhesion and product compatibility testing must be performed prior to over coating existing coatings Mudcracking may occur if applied in excess of 100 ft. 2 /gal. (2.4 m 2 /L) per coat Avoid contact with aluminum surfaces 5 gallon kit (FX214xxxKT3-1) contains: 3 gallons of liquid Component A in a 5 gallon pail (FX214-3A) (1) 45 lb. bag of Component B (FX214xxx-B) Available in white, tan or gray. Other colors available by special order. Mixing Ratio Pre-proportioned kit. Use entire contents of all components.. Protect liquid component from freezing. 1 year in unopened Performance Coating 39

40 Epoxy Coatings FX 70 9 Epoxy Coating CSI Specification Epoxy Coating FX 70 9 Epoxy Coating is a 100% solids, two component, moisture tolerant, high build protective coating designed to protect steel, concrete and wood. Specification Compliance FX-70-9 complies with UDSA Food and Safety Inspection Services acceptance for meat and poultry plants for incidental food contact. Commercial and industrial applications requiring moderate chemical resistance Primary/secondary containment Water/wastewater: clarifiers, digesters, sludge thickener tanks, lift stations, manholes Food processing plants: walls, trenches, sumps Marine applications: protection from salt spray and water intrusion in immersion service applications Petrochemical applications Above and below grade applications Excellent chemical and abrasion resistance in wastewater and other industiral applicatons Exceptional resistance to hydrogen sulfide (H 2 S) gas Resists abrasion and staining Suitable for immersion service Can be applied to damp (SSD) concrete Self priming for most applications Can be fabric reinforced for added durability Very low odor Application Rate DFT mils total applied in two coats ft. 2 /gal. ( m 2 /L) per coat depending on surface profile and porosity Do not apply to surfaces below 45 F (7 C) Material is a vapor barrier after cure. Concrete surface to receive coating must not exhibit an active moisture vapor drive. Adhesion and product compatibility testing must be performed prior to over coating existing coatings Product may discolor if exposed to direct sunlight Resistance to in service chemical exposure must be confirmed for compatibility prior to applicaton Installations subject to immersion service must be verified to be holiday free 3 gallon kit (FX70 9xxxKT3) 15 gallon kit (FX70 9xxxKT15) Available in gray, dark gray, tan and white; other colors available by special order. Mixing Ratio 2A:1B Mixed Viscosity 13,300 +/ cps at 75 F (24 C) 2 years in unopened Performance Coating 40

41 Epoxy Coatings FX Field Formed Protective System CSI Specification Epoxy Coatings FX Field Formed Protective System is a high build, chemical resistant, fabric reinforced, multi layer protective epoxy coating system designed for high abrasion environments. The FX Field Formed Protective System consists of two layers of fiberglass fabric encapsulated in three coats of FX 70 9 Epoxy Coating. Specification Compliance FX complies with USDA Food and Safety Inspection Services acceptance for meat and poultry plants for incidental food contact. Commercial and industrial applications requiring moderate chemical resistance and high abrasion resistance Primary/secondary containment Pond/tank lining system Water/wastewater: protective lining for steel and concrete tanks, digesters Marine applications: to protect concrete, steel, and wood piles and other structural marine elements Excellent chemical resistance in wastewater and other tank lining applications High build system Excellent abrasion resistance Suitable for in immersion service Can be applied to damp (SSD) concrete Self priming for most applications Low odor Application Rate FX 70-9 Epoxy Coating: 80 WFT mils total applied in two fabric saturant coats and one topcoat FX Fabric: Applied in 2 layers with all splices overlapped 2 in. (5.1 cm) minimum Fabric Saturant Coats: FX-70-9 Epoxy Coating at 50 ft. 2 /gal. (1.2 m 2 /L) with one layer of FX Fabric embedded and back-rolled wet Topcoat: FX-70-9 Epoxy Coating applied at 80 ft. 2 /gal. (2 m 2 /L) Do not apply to surfaces below 45 F (7 C) Material is a vapor barrier after cure. Concrete surface to receive coating must not exhibit an active moisture vapor drive. Adhesion and product compatibility testing must be performed prior to over coating existing coatings Product may discolor if exposed to direct sunlight Resistance to in service chemical exposure must be confirmed for compatibility prior to applicaton Installations subject to immersion service must be verified to be holiday-free FX Fabric: 4 in. x 150 ft. (FXGRF4X50) 6 in. x 150 ft. (FXGRF6X50) 12 in. x 150 ft. (FXGRF12X50) 38 in. x 375 ft. (FXGRF38X125) FX 70-9 Epoxy Coating: 3 gallon kit (FX70 9xxxKT3) 15 gallon kit (FX70 9xxxKT15) Available in gray, dark gray, tan and white; other colors available by special order. Mixing Ratio 2A:1B FX Fabric: 4 years in unopened FX 70 9 Epoxy Coating: 2 years in unopened Performance Coating 41

42 Epoxy Coatings FX 420 Coal-Tar Epoxy CSI Specification Epoxy Coatings FX 420 Coal-Tar Epoxy is a high solids, two component, coal tar epoxy coating designed to protect steel, concrete, and wood from chemical exposure. Specification Compliance FX 420 exceeds the performance requirements of Corp. of Engineers C 200, Federal Specification DOD P (SHIPS), and SSPC Above and below-grade applications Commercial and industrial applications requiring moderate chemical resistance Primary and secondary containment Wastewater applications Marine applications Petrochemical applications Moderate chemical resistance in wastewater and other industrial applications Flexible and impact resistant Suitable for immersion service Chemical and abrasion resistant Self priming for most applications Application Rate DFT mils total applied in two coats ft. 2 /gal. ( m 2 /L) per coat depending on surface profile and porosity Do not apply to surfaces below 50 F (10 C) Material is a vapor barrier after cure. Concrete surface to receive coating must not exhibit an active moisture vapor drive. Adhesion and product compatibility testing must be performed prior to over coating existing coatings Resistance to in service chemical exposure must be confirmed for compatibility prior to application Installations subject to immersion service must be verified to be holiday-free 5 gallon kit (FX420KT5) 25 gallon kit (FX420KT25) Mixed: Black Mixing Ratio 1A:4B Mixed Viscosity 6,000 cps at 75 F (24 C) 2 years in unopened Performance Coating 42

43 Epoxy Coatings FX 421 High Build Coal-Tar Epoxy CSI Specification Epoxy Coatings FX 421 High Build Coal-Tar Epoxy is a 100% solids, two component, moisture tolerant coal tar epoxy coating designed to protect steel, concrete, and wood from chemical exposure. Specification Compliance FX 421 High Build Coal-Tar Epoxy exceeds the performance requirements of Corp. of Engineers C 200, Federal Specification DOD P (SHIPS), and SSPC Commercial and industrial applications requiring moderate chemical resistance Primary and secondary containment Wastewater applications Marine applications Manhole linings Petrochemical applications Moderate chemical resistance in wastewater and other industrial applications Suitable for intermittent hightemperature exposure Flexible and impact resistant Suitable for immersion service Chemical and abrasion resistant Can be spray-applied up to 40 WFT mils in one coat Self priming for most applications Application Rate DFT mils total applied in two coats ft. 2 /gal. (1 3.9 m 2 /L) per coat depending on surface profile and porosity Do not apply to surfaces below 50 F (10 C) Material is a vapor barrier after cure. Concrete surface to receive coating must not exhibit an active moisture vapor drive. Adhesion and product compatibility testing must be performed prior to over coating existing coatings Resistance to in service chemical exposure must be confirmed for compatibility prior to application Installations subject to immersion service must be verified to be holiday free 5 gallon kit (FX421KT5) 25 gallon kit (FX421KT25) Mixed: Black Mixing Ratio 2A:3B Mixed Viscosity 25,000 cps at 75 F (24 C) 2 years in unopened Performance Coating 43

44 Epoxy Coatings Performance Coating FX 761M Low Modulus Epoxy FX 761M Low Modulus Epoxy is a low viscosity, two component, 100% solids, moisture tolerant epoxy designed for broadcast flooring systems, grouting and rout and seal applications. Specification Compliance FX-761M exceeds the performance requirements of ASTM C 881, Type III, Grade 1, Class B. Epoxy binder for broadcast overlay coating systems Epoxy binder for floor toppings Epoxy mortar for rout and seal crack filler Applications as low as 40 F (4 C) Self priming for broadcast coating applications Low modulus binder for rout and seal applications Can be applied by spray, squeegee, roller or trowel Moisture tolerant, can be applied to damp (SSD) concrete Application Rate/Yield Broadcast System: DFT mils applied in three coats depending on surface profile and porosity Prime Coat: 150 ft. 2 /gal. (3.7 m 2 /L) Broadcast Coat: 100 ft. 2 /gal. (2.5 m 2 /L) with FX-701 Oven-Dried Graded Silica Filler at a rate of 3/4 lbs. per ft. 2 (3.6 kg per m 2 ) Seal Coat: ft. 2 /gal. ( m 2 /L) Grout/Mortar: 231 in. 3 /gal. (0.001 m 3 /L) neat in. 3 /gal. ( m 3 /L) when mixed 1 3 parts by volume with FX-701 Oven-Dried Graded Silica Filler Do not apply to surfaces below 40 F (4 C) Material is a vapor barrier after cure. Concrete surface to receive coating must not exhibit an active moisture vapor drive. Not recommended for exterior slab on-grade applications Adhesion and product compatibility testing must be performed prior to over coating existing coatings Compatible with FX 701 Oven Dried Graded Silica Filler. Alternative aggregates must be oven dried Product may discolor if exposed to direct sunlight CSI Specification Maintenance of Concrete Traffic Coatings 3 gallon kit (FX761MKT3) 15 gallon kit (FX761MKT15) 150 gallon kit (FX761MKT150) Mixed Epoxy: Dark amber Finish Low gloss Mixing Ratio 2A:1B Mixed Viscosity 900 cps at 75 F (24 C) 2 years in unopened 44

45 Epoxy Coatings FX 775 Medium Viscosity Epoxy FX 775 Medium Viscosity Epoxy is a two component, 100% solids, moisture tolerant, medium viscosity structural epoxy designed for use as a grout binder and floor coating. Specification Compliance Exceeds ASTM C 881, Types I and IV, Grade 2, Class B. As a binder for anchor and base plate grouting Repair mortar for dry or damp surfaces and bridge decks Epoxy mortar for floor toppings Epoxy binder for broadcast overlay coating systems High strength Fast cure Application Rate / Yield Broadcast System: DFT mils applied in three coats depending on surface profile and porosity Prime Coat: 150 ft. 2 /gal. (3.7 m 2 /L) Broadcast Coat: 100 ft. 2 /gal. (2.5 m 2 /L) with FX-701 Oven-Dried Graded Silica Filler at a rate of 3/4 lbs. per ft. 2 (3.6 kg per m 2 ) Seal Coat: ft. 2 /gal. ( m 2 /L) Grout/Mortar: 231 in. 3 /gal. (0.001 m 3 /L) neat in. 3 /gal. ( m 3 /L) when mixed 1 3 parts by volume with FX-701 Oven-Dried Graded Silica Filler Do not apply to surfaces below 40 F (4 C) Material is a vapor barrier after cure. When used as a grout or coating, concrete surface must not exhibit an active moisture vapor drive. Not recommended for exterior slab on-grade applications Product may discolor if exposed to direct sunlight Not recommended for large exterior repairs or applications subject to large thermal change when used as a repair motar When used as a base plate grout or repair mortar, minimum application thickness is 1/2 in. (1.3 cm). Maximum installation depth is 3 in. (7.6 cm). Epoxy grouts can crack due to thermal stress. Do not form more than 4 in. (10.2 cm) beyond the plate to limit thermal cracking When used as an epoxy binder, use FX-701 Oven-Dried, Graded Silica Filler to prevent encapsulating moisture Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives.. CSI Specification Maintenance of Concrete Traffic Coatings 3 gallon kit (FX775KT3) 15 gallon kit (FX775KT15) 150 gallon kit (FX775KT150) Light Straw Mixing Ratio 2A:1B Mixed Viscosity 2,500 cps at 72 F (22 C) 2 years in unopened Performance Coating 45

46 Epoxy Coatings FX 3110SW Chemical-Resistant Novolac Epoxy CSI Specification High Performance Coatings Performance Coating FX 3110SW Chemical Resistant Novolac Epoxy is a 100% solids, two component, high build coating designed to protect steel, concrete, and wood from aggressive chemical exposure in secondary containment and immersion service applications. Specification Compliance Complies with USDA Food and Safety Inspection Services acceptance for meat and poultry plants for incidental food contact. Commercial and industrial applications requiring extreme chemical and high-temperature resistance Primary and secondary containment Chemical Processing/Petrochemical: tank linings, floors, sumps, trenches Power: FGD scrubber boxes, condensers, heat exchangers, tank linings, sumps, trenches, floors Water/wastewater: clarifiers, digesters, sludge thickener tanks, lift stations, manholes Food-processing plants: walls, ceilings, floors, trenches, sumps Extreme chemical resistance in wastewater and other industrial applications Excellent resistance to aggressive acids, bases and petroleum products at a wide temperature range (Sulfuric Acid, Sodium Hydroxide, Skydrol) Can be force-cured to increase chemical resistance Resists abrasion and staining Suitable for immersion service Self priming for most applications Can be fabric reinforced for added durability Can be applied by brush, roller, or spray applied with plural-component equipment Very-low odor Application Rate Primary Containment/Immersion Service: DFT mils total applied in two coats ft. 2 /gal. ( m 2 /L) per coat depending on surface profile and porosity Secondary Containment: DFT mils total applied in two coats ft. 2 /gal. ( m 2 /L) per coat depending on surface profile and porosity Do not apply to surfaces below 50 F (10 C) Material is a vapor barrier after cure. Concrete surface to receive coating must not exhibit an active moisture vapor drive. Adhesion and product compatibility testing must be performed prior to over coating existing coatings Resistance to in-service chemical exposure must be confirmed for compatibility prior to application Product may discolor if exposed to direct sunlight Installations subject to immersion service must be verified to be holiday-free 3 gallon kit (FX3110SWxxxKT3) 15 gallon kit (FX3110SWxxxKT15) Gray or tile red, other colors available by special order. Mixing Ratio 2A:1B Mixed Viscosity 15,000 cps at 75 F (24 C) 2 years in unopened 46

47 Water REPELLEnts FX 425 Penetrating Water Repellant CSI Specification Water Repellents FX 425 Penetrating Water Repellent is a single component, 40% solids, solvent-based sealer which combines a proprietary blend of silane, siloxane, and solvent to provide maximum penetration into concrete, masonry, and stone. FX 425 is clear, forming an invisible hydrophobic barrier that repels water and protects the substrate from freeze/thaw cycles and chloride intrusion. Damp proofing of new and remedial concrete, masonry, brick, block and stone Parking decks, bridges and precast panels Horizontal and vertical surfaces Exterior applications Single component; Ready to use Easily applied with hand pumped spray equipment Can be applied by brush, roller, squeegee, or spray Not a vapor barrier Helps prevent mold growth and efflorescence Application Rate Concrete: ft. 2 /gal. ( m 2 /L) Brick: ft. 2 /gal. ( m 2 /L) CMU: ft. 2 /gal. ( m 2 /L) Actual application rate may vary due to surface profile and/or porosity. Do not apply to surfaces below 40 F (4 C) Do not apply to surfaces above 100 F (38 C) Can cause slight variations (darkening) in surface color or appearance on some substrates Not designed to bridge moving cracks Do not dilute Protect from rain for 12 hours following installation Mask and protect all adjacent surfaces to protect from overspray 1 gallon can (FX425 1) 5 gallon pail (FX425 5) 50 gallon drum (FX425 50) Clear 1 year in unopened Performance Coating 47

48 Water REPELLEnts FX 427 Pure Silane Sealer CSI Specification Silane Water Repellents FX 427 Pure Silane Sealer is a single component, high-solids silane sealer designed to penetrate deeply into concrete and masonry. FX 427 is clear, forming an invisible hydrophobic barrier that repels water and protects the substrate from freeze/thaw cycles and chloride intrusion. Damp proofing of new and remedial concrete and masonry Parking decks, bridges, precast panels, brick, block and stone Horizontal and vertical surfaces Interior and exterior applications Does not require masking of windows or painted surfaces Can be applied by brush, roller, squeegee, or spray Not a vapor barrier Easily applied with hand pumped spray equipment Do not apply to surfaces below 40 F (4 C) Do not apply to surfaces above 100 F (38 C) Can cause slight variations (darkening) in surface color or appearance on some substrates Not designed to bridge moving cracks Do not dilute Protect from rain for 12 hours following installation Protect all adjacent surfaces from overspray 1 gallon can (FX427 1) 5 gallon pail (FX427 5) 50 gallon drum (FX427 50) Clear 1 year in unopened Application Rate Concrete: ft. 2 /gal. ( m 2 /L) Brick: ft. 2 /gal. ( m 2 /L) CMU: ft. 2 /gal. ( m 2 /L) Actual application rate may vary due to surface profile and/or porosity. Performance Coating 48

49 Decorative/ProTECTIVE FX 460 High Performance Breathable Coating System CSI Specification Concrete & Masonry Coatings FX 460 High Performance Breathable Coating System is a long lasting, self-cleaning, decorative and protective coating combined with a penetrating, water repellent-primer (FX 460 Primer) for unparalleled protection of concrete and masonry structures. The FX 460 High Performance Breathable Coating System utilizes a technologically advanced water based silicone resin backbone that chemically bonds to the substrate to form a tough quartz like mineral finish with outstanding weathering characteristics. Commercial building façades Concrete and masonry substrates New and remedial applications Exterior applications Vertical and overhead surfaces Tilt wall and precast panels Block and brick masonry Retaining walls Various DOT applications Combination water repellent and architectural coating Superior weathering resistance Extended service life High hiding matte finish Penetrating hydrophobic barrier Improves freeze/thaw resistance High vapor transmission rate Self cleaning/resists chalking Mold and mildew resistant Excellent adhesion properties Water based Low VOC Can be applied by brush, roller, or spray Application Rate FX 460 Topcoat: 5 8 DFT mils total applied in two coats ft. 2 /gal. ( m 2 /L) per coat depending on surface profile and porosity FX 460 Primer: ft. 2 /gal. ( m 2 /L) Do not apply to surfaces below 45 F (7 C) or if temperatures are expected to fall below minimum temperature for 4 hours following application Protect from freezing; discard if freezing occurs For vertical and overhead applications only Not designed to bridge moving cracks Adhesion and product compatibility testing must be performed prior to over coating existing coatings Topcoat must be installed within 14 days of FX 460 Primer application Protect coating from rain for 4 hours following installation FX gallon can (FX460xxx-1) 5 gallon pail (FX460xxx-5) 50 gallon drum (FX460xxx-50) FX 460 Primer 1/2 gallon can (FX460P-2QT) 1 gallon can (FX460P-1) 5 gallon pail (FX460P-5) 50 gallon drum (FX460P-50) Gray, tan and white; other colors available by special order.. Protect from freezing. 2 years in unopened Performance Coating 49

50 Decorative/ProTECTIVE FX 501 Elastomeric Coating CSI Specification Coatings for Concrete and Masonry FX 501 Elastomeric Coating is a single component, flexible, water based acrylic elastomer designed as a protective architectural coating with exceptional elongation properties for concrete, masonry and stucco. Commercial building façades Concrete and masonry substrates New and remedial applications Exterior applications Vertical and overhead surfaces Tilt wall and precast panels Block and brick masonry Retaining walls Various DOT applications Bridges hairline cracks Remains flexible at low temperatures Excellent color retention Low dirt pick up Excellent hiding properties Breathable Water based Low VOC Fast drying Can be applied by brush, roller, or spray Coverage Rate 16 DFT mils total applied in two coats 100 ft. 2 /gal. (2.4 m 2 /L) per coat depending on surface profile and porosity Do not apply to surfaces below 50 F (10 C) or if temperatures are expected to fall below minimum temperature for 6 hours following application Protect from freezing; discard if freezing occurs For vertical, overhead and non-traffic bearing horizontal applications Static cracks larger than 1/32 in. (0.8 mm) must be filled and detailed prior to coating application Dynamic cracks must be filled with an appropriate joint sealant according to manufacturer's installation instructions Adhesion and product compatibility testing must be performed prior to over coating existing coatings and sealants Protect coating from rain for 6 hours following installation 1 gallon can (FX501xxx 1) 5 gallon pail (FX501xxx 5) 50 gallon drum (FX501xxx 50) Gray and white; other colors available by special order.. Protect from freezing. 2 years in unopened Performance Coating 50

51 Decorative/ProTECTIVE FX 505 Water Based Acrylic Coating CSI Specification Concrete & Masonry Coatings FX 505 Water Based Acrylic Coating is a single component, fast drying, protective architectural coating for concrete, masonry and stucco. Commercial building façades Concrete and masonry substrates New and remedial applications Exterior applications Vertical and overhead surfaces Tilt wall and precast panels Block and brick masonry Retaining walls Various DOT applications Excellent color retention 100% acrylic resin Good hiding properties Breathable Water based Low VOC Fast drying Can be applied by brush, roller or spray Application Rate DFT mils total applied in two coats ft. 2 /gal. ( m 2 /L) per coat depending on surface profile and porosity Do not apply to surfaces below 50 F (10 C) or if temperatures are expected to fall below minimum temperature for 6 hours following application Protect from freezing; discard if freezing occurs For vertical and overhead applications only Not designed to bridge moving cracks Adhesion and product compatibility testing must be performed prior to over coating existing coatings Protect coating from rain for 6 hours following installation 1 gallon can (FX505xxx 1) 5 gallon pail (FX505xxx 5) 50 gallon drum (FX505xxx 50) Gray and white; other colors available by special order.. Protect from freezing. 1 year in unopened Performance Coating 51

52 Specialty Products Rail FX 120 Elastomeric Mortar System CSI Specification Maintenance of Concrete FX 120 Elastomeric Mortar System is a three component elastomeric mortar that combines a specially formulated epoxy and recycled rubber granule aggregate to control stray electrical current, isolate vibration, and dampen noise for embedded rail applications. FX 120 is chemical resistant, unaffected by freeze/thaw cycles and flexes under impact/loading. Used with FX 120P Primer (sold separately). Railroad crossings Embedded rail Flangeway filler Applications requiring impact resistance Transit and port facility rail systems Gantry rail Field mixed and easily placed Excellent electrical resistance Impact and freeze/thaw resistant Impact resistant Excellent resistance to petroleum products, salts and mild acids Provides quick turnaround and return to service Application Rate/Yield Primer: WFT mils total applied in one coat ft. 2 /gal. ( m 2 /L) per coat depending on surface profile and porosity Mortar: 1.4 ft. 3 (0.04 m 3 ) per unit Do not apply to surfaces below 40 F (4 C) Minimum installation thickness 1 in. (2.5 cm) Maximum 4 in. (10.2 cm) lifts Material is a vapor barrier after cure. Concrete surface to receive coating must not exhibit an active moisture vapor drive. Kit (FX120KT5-2) includes: 2.5 gallon pail of Component A (FX A) 2.5 gallon pail of Component B (FX B) (2) 25 lb. bags of Component C (FX120-C) FX 120 Primer 2 gallon kit (FX120PRIMEKT2) Black Mixing Ratio 1A:1B Mortar: 50 lb. Component C per 5 gallons mixed epoxy 2 years in unopened 52

53 Rail FX 583 Polyurethane Isolation Grout CSI Specification Grouting FX 583 Polyurethane Isolation Grout is a three component anchoring grout designed specifically to isolate stray electrical current and dampen sound and vibration in transit rail applications. FX 583 is formulated to securely anchor rail in interior or exterior environments, creating a flexible seal. Embedded rail anchorage Railroad crossings Flangeway filler Transit and port facility rail systems Gantry rail Excellent electrical resistance properties Impact and vibration resistant Freeze/thaw resistant Chemical resistant Moisture tolerant Fast curing Shore A Hardness: 60 Yield 0.5 ft. 3 (0.014 m 3 ) per kit Do not install on surfaces below 40 F (4 C). Do not thin or use solvents Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. Pre-proportioned kit (FX583KT2.1-1) is a 5 gallon pail containing: 1.85 gallon can of Component A (FX A) 1 quart can of Component B (FX B) 25 lb. (11.3 kg) of Component C (FX583-C) Gray; other colors available by special order. Mixing Ratio Pre-proportioned kit. Use entire contents of all components 1 year in unopened Specialty Products 53

54 Rail FX 587 High Durometer Polyurethane Isolation Grout CSI Specification Grouting FX 587 High Durometer Polyurethane Isolation Grout is a three component, anchoring grout designed specifically to isolate stray electrical current and dampen sound and vibration in transit rail applications. FX 587 is formulated to securely anchor rail in interior or exterior environments, creating a flexible seal. Embedded rail anchorage Railroad crossings Flangeway filler Bridge header repair Transit and port facility rail systems Gantry rail Excellent electrical resistance properties Impact and vibration resistant Freeze/thaw resistant Chemical resistant Moisture tolerant Fast curing Shore A Hardness: 85 Yield 0.53 ft. 3 (0.015 m 3 ) per kit Do not install on surfaces below 40 F (4 C). Do not thin or use solvents Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives Pre-proportioned kit (FX587KT2.05-1) consists of: 1.8 gallon pail of Component A (FX A) 1 quart can of Component B (FX B) (1) 40 lb. bag of Component C (FX587-C) Black Mixing Ratio Pre-proportioned kit. Use entire contents of all components 1 year in unopened Specialty Products 54

55 Rail FX 816 Low Temperature Polyester Grout CSI Specification Grouting FX 816 Low Temperature Polyester Grout is a three component, 100% solids, fast setting, flowable, polyester based grout designed for anchoring bolts in rail and track applications where reduced downtime is required. Recommended for applications below 50 F (10 C). Railway anchor bolt grouting Provides fast turnaround Low temperature applications down to 20 F ( 7 C) Excellent chemical resistance Pourable High strength Yield ft. 3 (0.005 m 3 ) per 25 lb. (11.3 kg) kit 0.35 ft. 3 (0.01 m 3 ) per 50 lb. (22.7 kg) kit Do not apply to surfaces below 20 F ( 7 C) Do not apply to surfaces above 60 F (16 C) Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. 25 lb. pre-proportioned kit (FX816KT25) is a 3.5 gallon pail consisting of: ½ gallon can of Component A (FX816-.5A) 4 fl. oz. jar of Component B (FX B) 20 lb. bag of Component C (FX816-C20) 50 lb. pre-proportioned kit (FX816KT50) is a 5 gallon pail consisting of: 1 gallon can of Component A (FX816-1A) 8 fl. oz. jar of Component B (FX B) 40 lb. bag of Component C (FX816-C40) Tan Mixing Ratio Pre-proportioned kit. Use entire contents of all components F (7 27 C). 3 months Specialty Products 55

56 Rail FX 830 Polyester Grout CSI Specification Grouting FX 830 Polyester Grout is a three component, 100% solids, fast setting, flowable, polyester based grout designed for anchoring bolts in rail and track applications where reduced downtime is required. Recommended for applications above 50 F (10 C). Railway anchor bolt grouting Provides fast turnaround For installations between 50 F (10 C) and 90 F (32 C) Excellent chemical resistance Pourable High strength Yield ft. 3 (0.005 m 3 ) per 25 lb. (11.3 kg) kit 0.35 ft. 3 (0.01 m 3 ) per 50 lb. (22.7 kg) kit Do not apply to surfaces below 50 F (10 C) Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. 25 lb. pre-proportioned kit (FX830KT25) is a 3.5 gallon pail consisting of: ½ gallon can of Component A (FX830-.5A) 4 fl. oz. jar of Component B (FX B) 20 lb. bag of Component C (FX830-C20) 50 lb. pre-proportioned kit (FX830KT50) is a 5 gallon pail consisting of: 1 gallon can of Component A (FX830-1A) 8 fl. oz. jar of Component B (FX B) 40 lb. bag of Component C (FX830-C40) Tan Mixing Ratio Pre-proportioned kit. Use entire contents of all components F (4 27 C) 3 months Specialty Products 56

57 Grouts (Cementitious) FX 228 High-Strength Non-Shrink Precision Grout CSI Specification Non-Metallic Non Shrink Grout FX 228 High-Strength Non Shrink Precision Grout is a high-performance, non-metallic grout developed for long working time and rapid strength gain. Specification Compliance FX-228 exceeds the performance requirements of ASTM C 1107 Grades A, B and C and Corps of Engineers CRD C 621. For grouting base plates, column bearings, bridge bearing seats, pump bases, tank bases, generators and compressors As a pre-stress deck beam keyway grout Grouting of anchor bolts, rebar and dowel bars In sulfate-rich environments such as wastewater treatment facilities and marine environments Minimum application thickness of 1/2 in. (1.3 cm) neat Remains highly fluid for applications requiring extended working time Initial set time of 4 hours for extended working time High compressive strengths and high early strengths for quick turnaround Excellent freeze/thaw resistance Excellent resistance to oils, water and sulfates Can be pumped or poured Can be extended with up to 30 lb. (13.6 kg) per bag with 3/8 in. (0.9 cm) coarse aggregate Ready to use, simply add potable water Yield 0.5 ft. 3 (0.014 m 3 ) per 55 lb. (24.9 kg) bag (neat) 0.68 ft. 3 (0.019 m 3 ) per 55 lb. (24.9 kg) bag extended with 30 lbs. (13.6 kg) 3/8 in. (0.9 cm) coarse aggregate Do not apply to surfaces below 35 F (2 C) Maximum 161 fl. oz. (4.76 L) of water per 55 lb. (24.9 kg) bag Minimum application thickness of 1/2 in. (1.3 cm) Maximum lift thickness of 3 in. (7.6 cm) neat Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. 55 lb. bag (FX228) 1 year in unopened Specialty Products 57

58 Grouts (Cementitious) FX 229 Non-Metallic Non-Shrink Construction Grout CSI Specification Non-Metallic Non Shrink Grout FX 229 Non-Metallic Non Shrink Construction Grout is a high-performance, non-metallic grout developed for long working time and rapid strength gain. For grouting base plates, column bearings, bridge bearing seats, pump bases, tank bases, generators and compressors As a pre-stress deck beam keyway grout Grouting of anchor bolts, rebar and dowel bars In sulfate-rich environments such as wastewater treatment facilities and marine environments Minimum application thickness of 1/2 in. (1.3 cm) neat High compressive strengths and highearly strengths for quick turnaround Excellent freeze/thaw resistance Excellent resistance to oils, water and sulfates Can be extended with up to 30 lb. (13.6 kg) per bag with 3/8 in. (0.9 cm) coarse aggregate Ready to use, simply add potable water Yield 0.5 ft. 3 (0.014 m 3 ) per 55 lb. (24.9 kg) bag (neat) 0.68 ft. 3 (0.019 m 3 ) per 55 lb. (24.9 kg) bag extended with 30 lb. (13.6 kg) of 3/8 in. (0.9 cm) coarse aggregate Do not apply to surfaces below 35 F (2 C) Maximum 161 fl. oz. (4.76 L) of water per 55 lb. (24.9 kg) bag Minimum application thickness of 1/2 in. (1.3 cm) Maximum lift thickness of 3 in. (7.6 cm) neat Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. 55 lb. bag (FX229) 1 year in unopened Specialty Products 58

59 Grouts (Epoxy) FX 1200 Industrial Epoxy Grout CSI Specification Epoxy Grouting FX 1200 Industrial Epoxy Grout is a three-component, flowable, self-leveling grout composed of 100% solids epoxy resin and proprietary aggregate. Pre-proportioned kit (FX1200KT) is a 6 gallon To seat and support machinery and equipment operating under heavy load, high-impact, torque and other high-stress conditions: Transportation industry utilities Grout pads Crushers Generators Anchor bolts Millers Steam turbines Crane rails Blowers Transformers Lathes Power plants Oil and gas transmission Pulp and paper mills Petrochemical plants Water and wastewater facilities Pre-proportioned, self-contained package provides consistent results Moisture tolerant, can be used on dry and damp (SSD) surfaces Superior chemical resistance compared to cement-based grouts May be placed up to 3 in. (7.6 cm) thick Yield 0.5 ft. 3 (0.014 m 3 ) per kit Do not apply to surfaces below 50 F (10 C) Material is a vapor barrier after cure. Concrete surface to receive grout must not exhibit an active moisture vapor drive. Minimum application thickness is 1/2 in. (1.3 cm). Maximum installation depth is 3 in. (7.6 cm). Epoxy grouts can crack due to thermal stress. Do not form more than 4 in. (10.2 cm) beyond the plate to limit thermal cracking Resistance to in-service chemical exposure must be confirmed for compatibility prior to application Please note: This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems for Concrete and Masonry catalog or for code-listed structural anchoring adhesives. pail containing: 1 gallon pail of component A (FX1200-1A) 1/2 gallon can of component B (FX B) 50 lb. bag of component C (FX1200-C). Protect from freezing. 2 years Specialty Products 59

60 FX 70 Structural REPAIR and ProTECTIon System Attack of structures at the waterline is commonplace in marine environments. Tidal action, river current, salt water exposure, chemical intrusion, floating debris, marine borers, electrolysis and general weathering are all examples of factors affecting the lifecycle of structures in marine environments addressed by the FX 70 Structural Repair and Protection System. FX 70 To protect the structure from external attack, the FX 70 Structural Repair and Protection System starts with a high-strength fiberglass interlocking jacket. The tongue-and-groove seamed jacket provides a corrosion-resistant shell to the repair site, ranges from 1/8 in. to ½ in. thickness, and is UV-resistant. High-Strength Grouting Materials FX 70-6 Hydro-Ester Multi-Purpose Marine Epoxy Grout and FX 225 Non-Shrink Non-Metallic Underwater Grout are both highstrength, water-insensitive repair compounds. FX 70-6 MP provides excellent bond to concrete, steel, wood and other common building materials. These products displace existing water and can easily be placed into the FX 70 jacket without the costly building of cofferdams or dewatering of the repair site. FX 70-6 MP is ideal for repairs to structures with less than 25% section loss, and is commonly combined with FX 225 to reduce material cost on large jobs or to repair structures with greater than 25% section loss. Advantages Repair damage in-place, no need to dewater or take structure out of service High-strength materials bond well to various substrate materials Corrosion-free system prevents deterioration, weathering and erosion Accommodates piles of various shape and size System is low-maintenance following repair Safe for use in marine-life habitats UV-resistant Specialty Products The State of Maryland chose the FX-70 Structural Repair and Protection System to repair and protect more than 300 damaged piles of the Chesapeake Bay Bridge in the mid-1980s. A follow-up inspection of these piles in 2012 showed no deterioration since installation. 60

61 FX 70 Structural REPAIR and ProTECTIon System Each FX 70 jacket is custom made to the precise specifications of each repair project. As the pioneer in jacket repair, Fox Industries, Inc. (now a part of Simpson Strong-Tie) has refined production and quality control standards over the past 40 years to ensure only the highest-quality products are shipped to the jobsite. Hand-made and assembled in the U.S.A., the FX 70 jacket has over 40 years of inservice performance. FX 70 Jackets are available in the following shapes: Round H-Pile Square Octagonal Round Technical Specifications Property Test Method Result Water Absorption ASTM D 570 1% Max Compressive Strength 18,000 psi min. Ultimate Tensile Strength ASTM D ,000 psi min. Flexural Strength ASTM D ,000 psi min. Flexural Modulus of Elasticity ASTM D ,000 psi min. Barcol Hardness ASTM D /- 5 Square H-shaped Octagon Custom sizes 61 Specialty Products

62 Underwater FX 70 8DP Underwater Repair Mortar CSI Specification Maintenance of Concrete FX 70 8DP Underwater Repair Mortar is a single component, rapid hardening, cementitious repair mortar designed for hand pack applications underwater. Most underwater applications, including: Pools Piers Concrete aquariums Sumps and pits Ready to use, simply add potable water Dry pack by hand, no forming necessary Excellent bond, even underwater Yield 0.4 ft. 3 (0.011 m 3 ) per 50 lb. (22.7 kg) bag Do not apply to surfaces below 35 F (2 C) Condition material to 50 F (10 C) prior to placement 50 lb. (22.7 kg) bag (FX70 8DP) Gray 1 year in unopened FX 764 Splash Zone and Underwater Paste CSI Specification Maintenance of Concrete FX 764 Splash Zone and Underwater Paste is a two component, 100% solids, moisture tolerant, non sag, trowel grade epoxy designed for use in underwater applications. FX 764 is ideal for underwater crack sealing, securing injection ports, anchoring, doweling, pinning, and general repair of concrete, steel and wood. Underwater repair of concrete, wood and steel Non structural underwater repair of marine structures May be applied underwater Hand mixed Bonds well to wet surfaces Paste viscosity Do not apply to surfaces below 50 F (10 C) Do not apply to surfaces above 100 F (38 C) Minimum lift thickness of 1/8 in. (0.3 cm) Maximum lift thickness of 2 in. (5.1 cm) This product has not been evaluated for resisting long-term sustained loads in anchor applications. Refer to the current Anchoring and Fastening Systems catalog or for code-listed structural anchoring adhesives. 1/2 gallon kit (FX764KT2QT) 2 gallon kit (FX764KT2) 4 gallon kit (FX764KT4) 10 gallon kit (FX764KT10) Gray Mixing Ratio 1A:1B 2 years in unopened Specialty Products 62

63 Epoxy FX 738 Metal Filled Epoxy Paste FX 738 Metal Filled Epoxy is a two component, 100% solids, moisture-tolerant, non sag, trowel grade epoxy designed to repair most metal surfaces found in transportation, industrial, marine, petrochemical and power generation facilities. Available in standard and slow-set (FX 738S) versions. Pitted steel repair Stripped threads Pump impellers I Beam patching Pumps and valves Bonds well to most steel surfaces Heat resistant to 400 F (204 C) When cured can be machined, drilled, tapped and sanded Can be mixed by hand Do not apply to surfaces below 40 F (4 C) Do not use in-service conditions above 400 F (204 C) Allow FX 738 Metal-Filled Epoxy Paste to fully cure before drilling or machining Standard Set: 1 kg. kit (FX738KT1KG) 1 gallon kit (FX738KT1) Slow Set: 1 kg. kit (FX738SKT1KG) 1 gallon kit (FX738SKT1) Gray Mixing Ratio 3A:1B 2 years in unopened Fillers FX 701 Oven Dried Graded Silica Filler (Medium) FX 701 Oven Dried Graded Silica Filler is a special blend of medium sized aggregates designed for use with various epoxy resin systems and broadcast flooring applications. For use as a filler in epoxy resin systems Non skid wear course in various broadcast coating systems Oven dried prior to Moisture content 0.1% Hardness MOH scale: 7 minimum Consistent gradation Convenient 60 lb. bag (FX701 60) 4 years in unopened Specialty Products 63

64 Solvents FX JETSET Cleaner FX JETSET Cleaner is a specially formulated solvent designed to dissolve and remove partially or fully cured FX JETSET products from pumping equipment, hoses, ports, and other installation components. Cleaning of pumps, hoses and injection ports used to inject FX JETSET products To prevent build up of FX JETSET product in pumping equipment or hoses when job conditions require interruption of injection process Formulated to be compatible with most injection/pumping equipment, gaskets and hoses Designed not to swell or break down solvent resistant gaskets Soaking aid for removing urethane build up FX JETSET Cleaner is FLAMMABLE! Keep away from high heat, open flame, or other sources of ignition Do not apply to surfaces above 100 F (38 C) Use only in well-ventilated areas Compatibility with specific pump equipment/ hoses/gaskets must be tested prior to use Do not use on hot equipment. Allow to cool prior to use. 1 gallon can (FXJETCLEAN 1) 5 gallon pail (FXJETCLEAN 5) Light Amber 4 years FX JETSET Safety Cleaner FX JETSET Safety Cleaner is a specially formulated, non-flammable solvent designed to dissolve and remove partially or fully cured FX JETSET products from pumping equipment, hoses, ports, and other installation components. Cleaning of pumps, hoses and injection ports used to inject FX JETSET products To prevent build up of FX JETSET product in pumping equipment or hoses when job conditions require interruption of injection process Non flammable Formulated to be compatible with most injection/pumping equipment, gaskets and hoses Designed not to swell or break down solvent resistant gaskets Soaking aid for removing urethane build up Do not apply to surfaces above 100 F (38 C) Use only in well-ventilated areas Compatibility with specific pump equipment/ hoses/gaskets must be tested prior to use Do not use on hot equipment. Allow to cool prior to use 1 gallon can (FXJETCLEAN S1) 5 gallon pail (FXJETCLEAN S5) Light Amber 4 years Specialty Products 64

65 Solvents FX Epoxy Cleaner FX Epoxy Cleaner is a specially formulated solvent designed to clean and remove epoxy residue from installation equipment and other surfaces. Cleaning of pumps, hoses, installation and spray equipment Formulated to be compatible with most injection/pumping equipment, gaskets and hoses Designed not to swell or break down solvent resistant gaskets Soaking aid for removing epoxy build-up VOC exempt FX-Epoxy Cleaner is FLAMMABLE! Keep away from high heat, open flame, or other sources of ignition. Do not apply to surfaces above 100 F (38 C) Use only in well-ventilated areas Compatibility with specific pump equipment/ hoses/gaskets must be tested prior to use Do not use on hot equipment. Allow to cool prior to use. 1 gallon can (FXEC-1) 5 gallon pail (FXEC-5) 4 years in unopened Curing Compounds FX 15 Water Based Cure and Seal CSI Specification Concrete Curing FX 15 Water Based Cure and Seal is an acrylic emulsion, resistant to yellowing from UV exposure. It is designed to prevent rapid water loss during the curing process of freshly placed concrete. Applied to hardened concrete, FX 15 has a glossy sheen that protects concrete from staining and reduces dusting. Specification Compliance FX 15 exceeds the performance requirements of ASTM C 309 and AASHTO M 148 Type 1, Class B. Curing and sealing freshly placed concrete For dust proofing concrete As an economical low build clear floor sealer Suitable for interior or exterior applications Low odor Quick dry and water cleanup Can be applied by brush, roller or spray UV resistant Low VOC Non flammable Application Rate 150 ft. 2 /gal. (3.7 m 2 /L) as a curing and sealing compound ft. 2 /gal. ( m 2 /L) per coat as sealer, 2 coats recommended Do not apply to surfaces below 40 F (4 C) Do not apply to surfaces above 110 F (43 C) Protect from freezing; discard if freezing occurs. Protect from rain until fully cured Use of FX 15 can impair the adhesioin of subsequent coatings, overlays, toppings, sealants, and penetrating sealers. Test for compatibility to insure system compatibility. Will not prevent rubber tire marks Product compatibility testing must be performed prior to over coating existing sealers 5 gallon pail (FX15 5) 50 gallon drum (FX15 50) Liquid: White Dry: Clear. Protect from freezing. 2 years in unopened Specialty Products 65

66 NOTEs 66

67 NOTEs 67

68 For pricing and availability call: Construction Supply, LLC Simpson Stocking Dealer Don't replace. Repair in place. With 40+ years of proven performance, our FX-70 structural repair and protection system repairs concrete, steel and wood piles and protects against further deterioration. From custom-manufactured fiberglass jackets to underwater epoxies and cementitious grouts, we have cost-effective, practical, long-term solutions for your repair projects. Since 1956, Simpson Strong-Tie has brought innovative solutions to customers construction challenges. To learn more about our products that repair, protect and strengthen, call us at or visit This flier is effective until June 30, 2014, and reflects information available as of September 1, This information is updated periodically and should not be relied upon after June 30, 2014; contact Simpson Strong-Tie for current information and limited warranty or see Simpson Strong-Tie Company Inc. P.O. Box 10789, Pleasanton, CA F-R-PG13 9/13 exp. 6/