PBR & PBU PANELS. Technical/Installation Information

Transcription

1 PBR & PBU PANELS Technical/Installation Information

2 IMPORTANT NOTICE READ THIS MANUAL COMPLETELY PRIOR TO BEGINNING THE INSTALLATION OF THE Retro-R PANELS. THE MANUFACTURER DETAILS MUST BE FOLLOWED AS A MINIMUM TO INSURE APPROPRIATE WARRANTIES WILL BE ISSUED. ALWAYS INSPECT EACH AND EVERY PANEL AND ALL ACCESSORIES BEFORE INSTALLATION. NEVER INSTALL ANY PRODUCT IF ITS QUALITY IS IN QUESTION. NOTIFY MBCI IMMEDIATELY IF ANY PRODUCT IS BELIEVED TO BE OUT OF TOLERANCE, SPECIFICATION OR HAS BEEN DAMAGED DURING SHIPMENT. IF THERE IS A CONFLICT BETWEEN PROJECT INSTALLATION DRAWINGS PROVIDED OR APPROVED BY THE MANUFACTURER AND DETAILS IN THIS MANUAL, PROJECT INSTALLATION DRAWINGS WILL TAKE PRECEDENCE. Copyright NCI Group, Inc All Rights Reserved The Engineering data contained herein is for the expressed use of customers and design professionals. Along with this data, it is recommended that the design professional have a copy of the most current version of the North American Specification for the Design of Cold-Formed Steel Structural Members published by the American Iron and Steel Institute to facilitate design. This Specification contains the design criteria for coldformed steel components. Along with the Specification, the designer should reference the most current building code applicable to the project jobsite in order to determine environmental loads. If further information or guidance regarding cold-formed design practices is desired, please contact the manufacturer. Descriptions and specifications contained herein were in effect at the time this publication was approved for printing. In a continuing effort to refine and improve products, MBCI reserves the right to discontinue products at any time or change specifications and/ or designs without incurring obligations. To ensure you have the latest information available, please inquire or visit our website at Application details are for illustration purposes only and may not be appropriate for all environmental conditions, building designs, or panel profiles. Projects should be engineered to conform to applicable building codes, regulations, and accepted industry practices. Insulation is not shown in these details for clarity. For complete performance specifications, product limitations, and disclaimers, please consult MBCI s Paint and Galvalume Plus warranties. Upon receipt of payment in full, these warranties are available upon request for all painted or Galvalume Plus prime products. Sample copies can be found at or contact your local MBCI Sales Representative.

3 TABLE OF CONTENTS PBR PANEL PRODUCT INFORMATION Architect/Engineer Information....PB-2 PBR Panel UL 90 Requirements...PB-3 General Discription...PB-4 Product Selection Chart...PB-4 PBR Panel Section Properties....PB-5 PBR Panel Allowable Uniform Roof Loads...PB-6 PBR Panel Allowable Uniform Wall Loads....PB-7 PBR Panel Product Checklist... PB-8 - PB-9 PBR Panel Fastener Locations....PB-10 PBR Panel Attachment...PB-11 PBR Panel UL 90 Light Transmitting Panel Installation.... PB-12 - PB-13 PBU PANEL PRODUCT INFORMATION Architect/Engineer Information....PB-14 PBU Panel UL 90 Requirements...PB-15 General Discription...PB-16 Product Selection Chart...PB-16 PBU Panel Section Properties....PB-17 PBU Panel Allowable Uniform Roof Loads...PB-18 PBU Panel Allowable Uniform Wall Loads....PB-19 PBU Panel Product Checklist... PB-20 - PB-21 PBU Panel Fastener Locations....PB-22 PBU Panel Attachment...PB-23 PBU Panel UL 90 Light Transmitting Panel Installation.... PB-24 - PB-25 DETAILS Installation Guidelines...PB-26 Ridge...PB-27 High Side Eave...PB-28 Hip....PB-29 Valley...PB-30 Gutter...PB-31 Eave Trim....PB-32 Rake...PB-33 Parapet High Side Eave...PB-34 Parapet Rake...PB-35 Corner...PB-36 Corner Box....PB-37 Base...PB-38 Head Jamb....PB-39 SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-1

4 PRODUCT INFORMATION PBR PANEL ARCHITECT/ENGINEER INFORMATION 1. PBR panel is a structural roof and wall panel. This panel can be installed directly over purlins or joists. Several different UL 90 construction numbers are available for this panel. 2. PBR panel is recommended for ½:12 or greater roof slopes. 3. Field applied tape sealant is required at panel sidelaps and endlaps. 4. PBR panel is a through-fastened panel. For proper fastener application, see page 9 and page The information in this manual is believed to be correct and accurate. It should not be used for any specific application without being reviewed by a registered professional engineer. 6. Galvalume material must not come in contact with concrete or pressure treated lumber. RATING PROFILE NOTES: 1 All roofs are Class Fastener #1E. 11 Fastener #4. WIDTH (IN) GAUGE FACTORY MUTUAL APPROVALS PURLIN SPACING PURLIN GA. FASTENER TYPE NUMBER OF FASTENERS PBR '-3 1/ 16 1/4-14 X 1 1/4 ZAC PBR '-3 1/ 16 1/4-14 X 1 1/4 ZAC3 6 STITCH FASTENER 1/4-14 X 7/8 ZAC11 1/4-14 X 7/8 ZAC11 STITCH FASTENER SPACING 20" o.c. 20" o.c. State of Florida Approval Numbers: FL (roof), FL (wall), FL5222 (light transmitting panels). Miami Dade County NOA: (roof), (wall), see special installation instructions, PB-2 REV SEE FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

5 PBR PANEL PRODUCT INFORMATION UL 90 REQUIREMENTS PBR PANEL Construction #30 26 MSG Min. Gauge PBR Panel over Purlins at 5'- 0 ¼" O.C. 1. For Class 90 - Panel to purlin connections to be #14 Hex Head with a 5/8" O.D. washer in a in. pattern. Panel to panel connection to be 20" O.C. with fastener located over each purlin. 2. Purlins - No. 14 MSG min. gauge steel, (55,000 psi min. yield strength.) Construction #79 26 MSG Min. Gauge PBR Panel over Purlins at 5'- 0 ¼" O.C. 1. Panel Fasteners - Panel to purlin connections to be #14 Hex Head with a ⅝" O.D. washer, 6" O.C. in in. pattern. Endlap spacing to be 6 in. O.C. Spacing for panel to panel connection to be 20" O.C. 2. Purlins - No. 16 MSG min. gauge steel. (55,000 psi min. yield strength); or min. H series open web steel joists. Construction # MSG Min. Gauge PBR Panel over Purlins at 5'- 0 ¼" O.C. 1. Panel Fasteners - Panel to purlin connections to be x 1" self-drilling Hex Head with a ⅝" O.D. washer, 12" O.C. Spacing at endlap to be in a in. patterns. Spacing for panel to panel connection to be 20" O.C. with a fastener located over each purlin. 2. Purlins - No. 14 MSG min. gauge steel, (55,000 psi min. yield strength.) Construction # MSG Min. Gauge PBR Panel over Purlins at 5'- 0 ³ " O.C. 1. Panel Fasteners - Panel to purlin connections to be 12-14x1" self-drilling Hex Head with a ⅝" O.D. washer,12" O.C. Spacing at endlap to be in a in. pattern. Spacing for panel to panel connection to be 20" O.C. with a fastener located over each purlin. 2. Building Units - Translucent Panels. 3. Translucent Panel Rib and Purlin Reinforcement - See UL 90 light transmitting panel installation instructions. 4. Purlins - No. 16 MSG min. gauge steel. (55,000 psi min. yield strength). IMPACT RESISTANCE PBU panels carry a Class 4 rating under UL-2218 "Test Standard For Impact Resistance" FIRE RESISTANCE RATING 1. Deck: NC Class A Incline: Unlimited The panel qualifies for a Class A Fire Rating in compliance with Underwriters Laboratories Standard UL-263 when installed over a non-combustible substrate. A Class C Fire Rating will be qualified for over a combustible substrate. Look for classification marking on product. CAUTION The above listings are summaries of Construction Numbers. For UL 90 rated roof requirements and complete design information, see the Underwriters Laboratories Building Materials Directory. If you have any questions, call MBCI before proceeding. SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-3

6 PBR PANEL 12" PRODUCT INFORMATION GENERAL DESCRIPTION 36" 1¹ ₄" PBR PANEL Coverage Width - 36" Minimum Slope - ½:12 Panel Attachment - See page 8 Panel Substrate - Galvalume Gauge - 26 standard - 29, 24 and 22 also available Coatings - Galvalume Plus, Signature 200* and Signature 300* PRODUCT SELECTION CHART GAUGE GALVALUME PLUS SIGNATURE 200* SIGNATURE 300* 22 gauge 24 gauge 26 gauge 29 gauge - Available in any quantity. - Minimum quantity may be required. *See Commercial/Industrial color chart for available colors. Signature is a registered trademark of Metal Building Components, L.P. Galvalume Plus is a registered and protected trademark of BIEC International, Inc. v The Galvalume Plus coating is subject to variances in spangle from coil to coil which may result in noticeable shade variation ininstalled panels.the Galvalume Plus coating is also subject to differential weathering after panel installation. Panels may appear to be different shades due to this weathering characteristic. If a consistent appearance is required, MBCI recommends that pre-painted panels be used in lieu of Galvalume Plus. Shade variation in panels manufactured from Galvalume Plus coated material do not diminish the structural integrity of the product. These shade variations should be anticipated and are not a cause for rejection. PB-4 REV SEE FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

7 PBR PANEL 12" PRODUCT INFORMATION PBR PANEL 36" 1¹ ₄" SECTION PROPERTIES NEGATIVE BENDING POSITIVE BENDING PANEL Fy WEIGHT Ixe Sxe Maxo Ixe Sxe Maxo GAUGE (KSI) (PSF) (IN.4/FT.) (IN.3/FT.) (KIP-IN.) (IN.4/FT.) (IN.3/FT.) (KIP-IN.) 29 60* * * Fy is 80-ksireduced to 60-ksi in accordance with the 2012 edition of the North American Specification For Design Of Cold-Formed Steel Structural Members - A NOTES: 1. All calculations for the properties of PBR Roof panels are calculated in accordance with the 2012 edition of the North American Specification For Design Of Cold-Formed Steel Structural Members. 2. Ixe is for deflection determination. 3. Sxe is for bending. 4. Maxo is allowable bending moment. 5. All values are for one foot of panel width. The Engineering data contained herein is for the expressed use of customers and design professionals. Along with this data, it is recommended that the design professional have a copy of the most current version of the North American Specification for the Design of Cold-Formed Steel Structural Members published by the American Iron and Steel Institute to facilitate design. This Specification contains the design criteria for cold-formed steel components. Along with the Specification, the designer should reference the most current building code applicable to the project jobsite in order to determine environmental loads. If further information or guidance regarding cold-formed design practices is desired, please contact the manufacturer. SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-5

8 PRODUCT INFORMATION PBR ROOF PANEL ALLOWABLE UNIFORM LOADS IN POUNDS PER SQUARE FOOT PBR PANEL 29 Gauge (0.0133"), Fy = 60 ksi, Fu = 61.5 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0181"), Fy = 60 ksi, Fu = 61.5 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0223"), Fy = 50 ksi, Fu = 60 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0286"), Fy = 50 ksi, Fu = 60 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Notes: 1. Strength calculations based on the 2012 AISI Standard "North American Specification for the Design of Cold-formed Steel Structural Members. 2. Allowable loads are applicable for uniform loading and spans without overhangs 3. LIVE LOAD/DEFLECTION load capacities are for those loads that push the panel against its supports. The applicable limit states are flexure shear, combined shear and flexure, web crippling at end and interior supports, and a deflection limit of L/180 under strength-level loads 4. NEGATIVE WIND LOAD capacities are for those loads that pull the panel away from its supports. The applicable limit states are flexure shear, combined shear and flexure, and a deflection limit of L/60 under 10-year wind loading 5. Panel pullover and Screw pullout capacity must be checked separately using the screws employed for each particular application whe utilizing this load chart. 6. Effective yield strength has been determined in accordance with section A2.3.2 of the 2012 NAS specification. 7. The use of any accessories other than those provided by the manufacturer may damage panels, void all warranties and will void all engineering data. 8. This material is subject to change without notice. Please contact MBCI for most current data The Engineering data contained herein is for the expressed use of customers and design professionals. Along with this data, it is recommended that the design professional have a copy of the most current version of the North American Specification for the Design of Cold-Formed Steel Structural Members published by the American Iron and Steel Institute to facilitate design. This Specification contains the design criteria for cold-formed steel components. Along with the Specification, the designer should reference the most current building code applicable to the project jobsite in order to determine environmental loads. If further information or guidance regarding cold-formed design practices is desired, please contact the manufacturer. PB-6 REV SEE FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

9 PBR PANEL PRODUCT INFORMATION PBR WALL PANEL ALLOWABLE UNIFORM LOADS IN POUNDS PER SQUARE FOOT 29 Gauge (0.0133"), Fy = 60 ksi, Fu = 61.5 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0181"), Fy = 60 ksi, Fu = 61.5 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0223"), Fy = 50 ksi, Fu = 60 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0286"), Fy = 50 ksi, Fu = 60 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Notes: 1. Strength calculations based on the 2012 AISI Standard "North American Specification for the Design of Cold-formed Steel Structural Members. 2. Allowable loads are applicable for uniform loading and spans without overhangs 3. LIVE LOAD/DEFLECTION load capacities are for those loads that push the panel against its supports. The applicable limit states are flexure shear, combined shear and flexure, web crippling at end and interior supports, and a deflection limit of L/60 under 10-year wind loading 4. NEGATIVE WIND LOAD capacities are for those loads that pull the panel away from its supports. The applicable limit states are flexure shear, combined shear and flexure, and a deflection limit of L/60 under 10-year wind loading 5. Panel pullover and Screw pullout capacity must be checked separately using the screws employed for each particular application whe utilizing this load chart. 6. Effective yield strength has been determined in accordance with section A2.3.2 of the 2012 NAS specification. 7. The use of any accessories other than those provided by the manufacturer may damage panels, void all warranties and will void all engineering data 8. This material is subject to change without notice. Please contact MBCI for most current data The Engineering data contained herein is for the expressed use of customers and design professionals. Along with this data, it is recommended that the design professional have a copy of the most current version of the North American Specification for the Design of Cold-Formed Steel Structural Members published by the American Iron and Steel Institute to facilitate design. This Specification contains the design criteria for cold-formed steel components. Along with the Specification, the designer should reference the most current building code applicable to the project jobsite in order to determine environmental loads. If further information or guidance regarding cold-formed design practices is desired, please contact the manufacturer. SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-7

10 ⁵ ₈" PRODUCT INFORMATION PBR PANEL PBR Panel PRODUCT CHECKLIST Ridge Cap Sculptered High Side Eave 8" 12" 36" 1¹ ₄" PBR Panel Maximum Roof Pitch 5:12 Specify Pitch FL-49 2'-6" FL-51 3'-0" Specify Roof Slope 2" 1³ ₄" FL-17 Flat Ridge/Hip Flashing Valley Flashing SPECIFY ANGLE 2" Sculptered Rake 5" 1³ ₄" 11¹ ₂" SPECIFY ANGLE 11¹ ₂" Standard S PECIFY ANGLE 18³ ₄" 11" 2" 11" 45 FL ³ ₄" 2" 1³ ₄" 1¹ ₄" FL-38A Extended 45 FL-558 FL-16 Parapet High Eave Parapet Rake Eave Trim 6" 5" 6" 1³ ₄" 3¹ ₂" 5" 5¹ ₂" ³ ₄" Specify Roof Slope FL-874 FL-952 Specify Roof Slope FL-19 Sculptured Hang-On Gutter Sculptured Eave Gutter Gutter Strap 1" ³ ₄" 90 - OF ROOF PITCH DIM. A 1" 3¹ ₂" DIM. A 90 + of ROOF SLOPE Gutter End FL-893 Specify Roof Slope 90 + OF ROOF SLOPE FL-18C Specify Roof Slope 90 + of ROOF SLOPE FL-18 Specify Left or Right Specify Gutter part no. FL-18A PB-8 REV SEE FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

11 PBR PANEL PRODUCT INFORMATION PRODUCT CHECKLIST Inside Corner Trim 4Z\x" C\v" 1C\v" Downspouts 3Z\x" 3Z\x" Corner Trim - Outside 3⁵\₁₆" 1C\v" 4Z\x" FL-31 - Straight 3⁵\₁₆" C\v" C\v" 1C\v" FL-800 Base Trim (With Sheeting Notch) FL-31A - With Kick-Out Base Trim (Without Sheeting Notch) 1C\v" Jamb Trim C\v" FL-830 3¹ ₄" 1³ ₄" 2" 1³ ₄" 2" ⁵ ₈ " 45 1" Z\x" 2¹ ₂" Fasteners 135 FL-72 ¹ ₂" FL-530 1Z\v" FL-23 #17A X 1¼" Driller LTP Head Trim #12A # x 1" Pancake Head Driller X 1¼" Long Life Driller High Strength Fiberglass High Strength Fiberglass U.V. Resistant 1Z\v" 1C\₈" 2Z\x" FL-26 #4 ¼"-14 X ⅞" Long Life Lap Tek Sealant ½" X ³ " HW-507 1" X ³ " HW-506 Closures Inside HW-455 #43L #44L #14 ¼"-14 X 1¼" Long Life Driller with 1⅛" O.D. washer ¼"-14 X ⅞" Long Life Lap Tek with 1⅛" O.D. Washer ⅛ X 3/16" Stainless Steel Pop Rivet TRIPLE BEAD TR URETHANE SEALANT 11 OZ. NOTE: 25' Per tube at ¼" bead Triple Bead HW-502 Color Part No. White HW-540 Gray HW-540 Almond HW-540 Bronze HW-540 Outside HW-456 Beveled Inside* Beveled Outside* *Special order - requires two-week lead time Note: It is the users responsibility to ensure that the installation and use of all light transmitting panels comply with State, Federal and OSHA regulations and laws, including, but not limited to, guarding all light transmitting panels with screens, fixed standard railings, or other acceptable safety controls that prevent fall-through. SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-9

12 PBR PANEL PRODUCT INFORMATION PBR PANEL FASTENER LOCATIONS PANEL ENDS INTERIOR OF PANEL APPLICATION PREVAILING WIND NOTES: 1. The PBR panel has an unsymmetrical purlin bearing side lap leg. Panel side lap with extended foot to bear on frame. However, where possible, the panel should be lapped against prevailing wind. 2. The above are typical fastener spacings. However, they may not be appropriate for all applications. Consult a professional engineer for use on any specific application. 3. Minimum ½" x ³ " tape sealer required at panel side laps when used as roof panels. 4. Side lap fasteners are required. Typical spacing is 20" O.C. However, this spacing may not be appropriate for all applications. Consult a professional engineer for use on any specific application. PB-10 REV SEE FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

13 PBR PANEL PRODUCT INFORMATION PBR PANEL ATTACHNENT ¹ ₄ - 14 X ⁷ ₈ LONG- LIFE LAPTEK W/WASHER 20 O.C. 6 EACH PER PANEL PBR PANEL ¹ ₂" X ³ ₃₂" PIGTAIL TO ENDLAP ¹ ₂" x ³ ₃₂" (CONTINUOUS@ ENDLAP) DETAIL "A" DETAIL "B" ¹ ₂" x ³ ₃₂" (TWO LAYERS) ENDLAP ATTACHMENT (SEE DETAIL B) HIGH SIDE ATTACHMENT (6 FASTENERS PER PANEL) SLOPE A A PBR PANEL EAVE ATTACHMENT (6 FASTENERS PER PANEL) INTERMEDIATE PURLIN ATTACHMENT (3 FASTENERS PER PANEL) PBR ROOF PANEL ¹ ₂" X ³ ₃₂" CONTINUOUS DOWN PANEL SIDE LAP (HW-507) ¹ ₂" X ³ ₃₂" PIGTAIL TO ENDLAP TAPE SEALANT (HW-507) ¹ ₂" X ³ ₃₂" (HW-507) (TWO LAYERS) NOTES: Sidelap 1. ½" X ³ " tape sealer must be installed between weather infiltration point and fastener. 2. Install Fastener #4 (¼"-14 X ⅞" Long Life Lap Tek) at 20" O.C. at roof panel side laps and 2 O.C. at wall panel side laps. 3. When possible, install panels such that sidelaps are nested away from prevailing winds. 4. Fastener #4A (¼"-14 X ⅞" Lap Tek) are available as an alternate when long life fasteners are not desired. Endlap 1. Stack 2 continuous layers of ½" X ³ " tape sealer on top of each other and must be installed between weather infiltration point and fastener. 2. Install a ½" X ³ " tape sealer pigtail to complete the seal between the side lap tape sealant and the end lap tape sealant. 3. Install Fastener #3 (12-14 X 1¼" Long Life driller) on each side of major ribs of panel (two fasteners per foot). 4. Fastener #17A (12-14 X 1¼" self-driller) are available as an alternate when long life fasteners are not desired. SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-11

14 PRODUCT INFORMATION PBR PANEL SLOPE CONSTRUCTION NO. 542 UL 90 LIGHT TRANSMITTING PANEL INSTALLATION Install roof panels, leaving the light transmitting panel run open, except for lower light transmitting panel run metal panel. Install tape sealer to panel sidelaps and across panel width as normal. TRI-BEAD LOWER PANEL LIGHT TRANSMITTING PANEL PURLIN ¹ ₂" x ³ ₃₂" ¹ ₂" x ³ ₃₂" PIGTAIL ENDLAP TAPE SEALER TO SIDE LAP SEALER (HW-507) SLOPE TRI-BEAD PURLIN Attach light transmitting panels at the low and midslope connection to the purlin with nine Fastener #43L (¼ - 14 x 1¼" Long Life Driller with 1⅛" O.D. washer) per connection. LOWER PANEL 3L (18 MINIMUM) Install a Z\x" x C\cx" tape sealer pigtail to complete the seal between the side lap sealant and the end lap sealant. PB-12 REV SEE FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

15 PBR PANEL PRODUCT INFORMATION CONSTRUCTION NO. 542 UL 90 LIGHT TRANSMITTING PANEL INSTALLATION (Continued) SLOPE ¼"-14 X ⅞" LONG LIFE LAP TEK #4 (9 PER PANEL) Be sure the light transmitting panel sidelaps have complete run of (½" x ³ ") tape sealer between the light transmitting panel and the PBR panel. PURLIN Fasten light transmitting panel with Fastener #44L (¼" - 14 x ⅞" Long Life Lap Tek with 1⅛" O.D. washer) at 10" O.C. down each side lap. LOWER PANEL 3L (18 MINIMUM) 4L 10" O.C. LIGHT TRANSMITTING PANEL Install upper metal panel in light transmitting panel run and fasten as at a normal endlap with nine Fastener #3 (12-14 X 1¼" Long Life driller). SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-13

16 PBU PANEL PRODUCT INFORMATION ARCHITECT/ENGINEER INFORMATION 1. PBU panel is a structural roof and wall panel. This panel can be installed directly over purlins or joists. PBU panel is UL 90 rated per construction number PBU panel is recommended for 1:12 or greater roof slopes. 3. Field applied tape sealant is required at panel sidelaps and endlaps. 4. PBU panel is a through-fastened panel. For proper fastener application, see page 21 and page The information in this manual is believed to be correct and accurate. It should not be used for any specific application without being reviewed by a registered professional engineer. PB-14 REV SEE FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

17 PBU PANEL PRODUCT INFORMATION UL 90 REQUIREMENTS PBU PANEL Construction #39 26 MSG Min. Gauge PBU Panel over Purlins at 5'- 0 ¼" O.C. 1. Panel Fasteners - Panel to purlin connections to be #14 self-drilling, Hex Head with a ⅝" O.D. washer, 6" O.C. Spacing at endlaps to be 6" O.C. Spacing for panel to panel connections to be 12" O.C. 2. Purlins - No. 16 MSG min gauge steel. (55,000 psi min. yield strength) IMPACT RESISTANCE PBU panels carry a Class 4 rating under UL-2218 "Test Standard For Impact Resistance" FIRE RESISTANCE RATING 1. Deck: NC Class A Incline: Unlimited The panel qualifies for a Class A Fire Rating in compliance with Underwriters Laboratories Standard UL-263 when installed over a non-combustible substrate. A Class C Fire Rating will be qualified for over a combustible substrate. Look for classification marking on product. CAUTION The above listings are summaries of Construction Numbers. For UL 90 rated roof requirements and complete design information, see the Underwriters Laboratories Building Materials Directory. If you have any questions, call MBCI before proceeding. SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-15

18 PBU PANEL PRODUCT INFORMATION GENERAL DESCRIPTION 36" 6" ³ ₄" PBU PANEL Coverage Width - 36" Minimum Slope - 1:12 Panel Attachment - See page 17 Panel Substrate - Galvalume Gauge - 26 standard - 29, 24 and 22 also available Coatings- Galvalume Plus, Signature 200* and Signature 300* PRODUCT SELECTION CHART GAUGE GALVALUME PLUS SIGNATURE 200* SIGNATURE 300* 22 gauge 24 gauge 26 gauge 29 gauge - Available in any quantity. - Minimum quantity may be required. *See Commercial/Industrial color chart for available colors. Signature is a registered trademark of Metal Building Components, L.P. Galvalume Plus is a registered and protected trademark of BIEC International, Inc. v The Galvalume Plus coating is subject to variances in spangle from coil to coil which may result in noticeable shade variation ininstalled panels.the Galvalume Plus coating is also subject to differential weathering after panel installation. Panels may appear to be different shades due to this weathering characteristic. If a consistent appearance is required, MBCI recommends that pre-painted panels be used in lieu of Galvalume Plus. Shade variation in panels manufactured from Galvalume Plus coated material do not diminish the structural integrity of the product. These shade variations should be anticipated and are not a cause for rejection. PB-16 REV SEE FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

19 PBU PANEL 6" PRODUCT INFORMATION PBU PANEL 36" ³ ₄" 29 Gauge (0.0133"), Fy = 60 ksi, Fu = 61.5 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0181"), Fy = 60 ksi, Fu = 61.5 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0223"), Fy = 50 ksi, Fu = 60 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0286"), Fy = 50 ksi, Fu = 60 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Notes: 1. Strength calculations based on the 2012 AISI Standard "North American Specification for the Design of Cold-formed Steel Structural Members. 2. Allowable loads are applicable for uniform loading and spans without overhangs 3. LIVE LOAD/DEFLECTION load capacities are for those loads that push the panel against its supports. The applicable limit states are flexure shear, combined shear and flexure, web crippling at end and interior supports, and a deflection limit of L/180 under strength-level loads 4. NEGATIVE WIND LOAD capacities are for those loads that pull the panel away from its supports. The applicable limit states are flexure shear, combined shear and flexure, and a deflection limit of L/60 under 10-year wind loading 5. Panel pullover and Screw pullout capacity must be checked separately using the screws employed for each particular application whe utilizing this load chart. 6. Effective yield strength has been determined in accordance with section A2.3.2 of the 2012 NAS specification. 7. The use of any accessories other than those provided by the manufacturer may damage panels, void all warranties and will void all engineering data. 8. This material is subject to change without notice. Please contact MBCI for most current data SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-17

20 PRODUCT INFORMATION PBU PANEL PBU ROOF PANEL ALLOWABLE UNIFORM LOADS IN POUNDS PER SQUARE FOOT 29 Gauge (0.0133"), Fy = 60 ksi, Fu = 61.5 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0181"), Fy = 60 ksi, Fu = 61.5 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0223"), Fy = 50 ksi, Fu = 60 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0286"), Fy = 50 ksi, Fu = 60 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Notes: 1. Strength calculations based on the 2012 AISI Standard "North American Specification for the Design of Cold-formed Steel Structural Members. 2. Allowable loads are applicable for uniform loading and spans without overhangs 3. LIVE LOAD/DEFLECTION load capacities are for those loads that push the panel against its supports. The applicable limit states are flexure shear, combined shear and flexure, web crippling at end and interior supports, and a deflection limit of L/180 under strength-level loads 4. NEGATIVE WIND LOAD capacities are for those loads that pull the panel away from its supports. The applicable limit states are flexure shear, combined shear and flexure, and a deflection limit of L/60 under 10-year wind loading 5. Panel pullover and Screw pullout capacity must be checked separately using the screws employed for each particular application whe utilizing this load chart. 6. Effective yield strength has been determined in accordance with section A2.3.2 of the 2012 NAS specification. 7. The use of any accessories other than those provided by the manufacturer may damage panels, void all warranties and will void all engineering data. 8. This material is subject to change without notice. Please contact MBCI for most current data The Engineering data contained herein is for the expressed use of customers and design professionals. Along with this data, it is recommended that the design professional have a copy of the most current version of the North American Specification for the Design of Cold-Formed Steel Structural Members published by the American Iron and Steel Institute to facilitate design. This Specification contains the design criteria for cold-formed steel components. Along with the Specification, the designer should reference the most current building code applicable to the project jobsite in order to determine environmental loads. If further information or guidance regarding cold-formed design practices is desired, please contact the manufacturer. PB-18 REV SEE FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

21 PBU PANEL PRODUCT INFORMATION PBU WALL PANEL ALLOWABLE UNIFORM LOADS IN POUNDS PER SQUARE FOOT 29 Gauge (0.0133"), Fy = 60 ksi, Fu = 61.5 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0181"), Fy = 60 ksi, Fu = 61.5 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0223"), Fy = 50 ksi, Fu = 60 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Gauge (0.0286"), Fy = 50 ksi, Fu = 60 ksi SPAN SPAN IN FEET LOAD TYPE TYPE NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION NEGATIVE WIND LOAD span LIVE LOAD/DEFLECTION Notes: 1. Strength calculations based on the 2012 AISI Standard "North American Specification for the Design of Cold-formed Steel Structural Members. 2. Allowable loads are applicable for uniform loading and spans without overhangs 3. LIVE LOAD/DEFLECTION load capacities are for those loads that push the panel against its supports. The applicable limit states are flexure shear, combined shear and flexure, web crippling at end and interior supports, and a deflection limit of L/180 under strength-level loads 4. NEGATIVE WIND LOAD capacities are for those loads that pull the panel away from its supports. The applicable limit states are flexure shear, combined shear and flexure, and a deflection limit of L/60 under 10-year wind loading 5. Panel pullover and Screw pullout capacity must be checked separately using the screws employed for each particular application whe utilizing this load chart. 6. Effective yield strength has been determined in accordance with section A2.3.2 of the 2012 NAS specification. 7. The use of any accessories other than those provided by the manufacturer may damage panels, void all warranties and will void all engineering data. 8. This material is subject to change without notice. Please contact MBCI for most current data The Engineering data contained herein is for the expressed use of customers and design professionals. Along with this data, it is recommended that the design professional have a copy of the most current version of the North American Specification for the Design of Cold-Formed Steel Structural Members published by the American Iron and Steel Institute to facilitate design. This Specification contains the design criteria for cold-formed steel components. Along with the Specification, the designer should reference the most current building code applicable to the project jobsite in order to determine environmental loads. If further information or guidance regarding cold-formed design practices is desired, please contact the manufacturer. SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-19

22 PRODUCT INFORMATION PBU PANEL PBU Panel PRODUCT CHECKLIST Ridge Cap Sculptered High Side Eave 8" 36" 6" ³ ₄" PBU Panel Maximum Roof Pitch 5:12 Specify Pitch FL-50 2'-6" FL-52 3'-0" Specify Roof Slope 2" 1³ ₄" FL-17 Flat Ridge/Hip Flashing Valley Flashing SPECIFY ANGLE 2" Sculptered Rake 5" 1¹ ₈" 11¹ ₂" SPECIFY ANGLE 11¹ ₂" FL-38 Standard S PECIFY ANGLE Extended 18³ ₄" 11" 2" 45 FL " 18³ ₄" FL-558 2" 1⁷ ₈" 1³ ₄" FL-15 Parapet High Eave 6" Parapet Rake 1¹ ₈" 4 ¹ ₂" 7 ¹ ₈" Eave Trim 3¹ ₂" 5" Specify Roof Slope 5¹ ₂" FL-874 ³ ₄" FL-954 Specify Roof Slope ⁵ ₈" FL-19 Sculptered Hang-On Gutter Sculptered Eave Gutter Gutter Strap 90 + of Roof Pitch 1" ³ ₄" DIM "A" 90 - of Roof Pitch 1" 90 + of Roof Pitch 3¹ ₂" DIM "A" Gutter End FL of Roof Pitch Specify Roof Slope FL-512B Specify Roof Slope FL-512 Specify Left or Right Specify Gutter part no. FL-18A PB-20 REV SEE FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

23 PBU PANEL PRODUCT INFORMATION PRODUCT CHECKLIST Inside Corner Trim 3" 3" C\v" 1Z\₁₆" Downspouts 3Z\x" 3Z\x" FL-31 - Straight Corner Trim - Outside 3 ⁵\₁₆" 3 ⁵\₁₆" C\v" 1Z\₈" 1Z\₈" C\v" C\v" 1Z\₁₆" FL-810 FL-31A - With Kick-Out FL-840 Base Trim (With Sheeting Notch) Base Trim (Without Sheeting Notch) Jamb Trim 3Z\v" 2" 1C\v" 2" 135 1C\v" ⁵\₈" FL Z\x" 2Z\x" FL-530 1" 1Z\v" Z\x" FL-21 Fasteners LTP Head Trim #17A #12A X 1¼" Driller 2¹ ₂" x 1" Pancake Head Driller 1" # X 1¼" Long Life Driller High Strength Fiberglass High Strength Fiberglass U.V. Resistant 1" FL-514A #4 ¼"-14 X ⅞" Long Life Lap Tek Sealant ½" X ³ " HW-507 1" X ³ " HW-506 Closures Inside HW-459 #43L #44L #14 ¼"-14 X 1¼" Long Life Driller with 1⅛" O.D. washer ¼"-14 X ⅞" Long Life Lap Tek with 1⅛" O.D. Washer ⅛ X 3/16" Stainless Steel Pop Rivet TR TRIPLE BEAD URETHANE SEALANT 11 OZ. NOTE: 25' Per tube at ¼" bead Triple Bead HW-502 Color Part No. White HW-540 Gray HW-540 Almond HW-540 Bronze HW-540 Outside Beveled Inside* Beveled Outside* *Special order - requires two-week lead time HW-460 Note: It is the users responsibility to ensure that the installation and use of all light transmitting panels comply with State, Federal and OSHA regulations and laws, including, but not limited to, guarding all light transmitting panels with screens, fixed standard railings, or other acceptable safety controls that prevent fall-through. SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-21

24 PBU PANEL PRODUCT INFORMATION PBU PANEL FASTENER LOCATIONS PANEL ENDS INTERIOR OF PANEL APPLICATION PREVAILING WIND NOTES: 1. The PBU panel has an unsymmetrical purlin bearing side lap leg. Panel side lap with extended foot to bear on frame. However, where possible, the panel should be lapped against prevailing wind. 2. The above are typical fastener spacings. However, they may not be appropriate for all applications. Consult a professional engineer for use on any specific application. 3. Minimum ½" X ³ " tape sealer required at panel side laps when used as roof panels. 4. Side lap fasteners are required. Typical spacing is 20 O.C. However, this spacing may not be appropriate for all applications. Consult a professional engineer for use on any specific application. PB-22 REV SEE FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

25 PBU PANEL PRODUCT INFORMATION PBU PANEL ATTACHMENT ¹ ₄ - 14 X ⁷ ₈ LONG- LIFE LAPTEK W/WASHER 20 O.C. 6 EACH PER PANEL PBU PANEL ¹ ₂" X ³ ₃₂" PIGTAIL TO ENDLAP ¹ ₂" x ³ ₃₂" (CONTINUOUS@ ENDLAP) DETAIL "A" DETAIL "B" ¹ ₂" x ³ ₃₂" (TWO LAYERS) ENDLAP ATTACHMENT (SEE DETAIL B) HIGH SIDE ATTACHMENT (6 FASTENERS PER PANEL) SLOPE A A PBU PANEL EAVE ATTACHMENT (6 FASTENERS PER PANEL) INTERMEDIATE PURLIN ATTACHMENT (3 FASTENERS PER PANEL) PBU ROOF PANEL ¹ ₂" X ³ ₃₂" CONTINUOUS DOWN PANEL SIDE LAP (HW-507) ¹ ₂" X ³ ₃₂" PIGTAIL TO ENDLAP TAPE SEALANT (HW-507) ¹ ₂" X ³ ₃₂" (HW-507) (TWO LAYERS) NOTES: Sidelap 1. ½" X ³ " tape sealer must be installed between weather infiltration point and fastener. 2. Install Fastener #4 (¼"-14 X ⅞" Long Life Lap Tek) at 20" on center. 3. When possible, install panels such that sidelaps are nested away from prevailing winds. 4. Fastener #4A (¼"-14 X ⅞" Lap Tek) are available as an alternate when long life fasteners are not desired. Endlap 1. Stack 2 continuous layers of ½" X ³ " tape sealer on top of each other and must be installed between weather infiltration point and fastener. 2. Install Fastener #3 (12-14 X 1¼" Long Life driller) on each side of major ribs of panel (two fasteners per foot). 3. Fastener #17A (12-14 X 1¼" self-driller) are available as an alternate when long life fasteners are not desired. SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-23

26 PRODUCT INFORMATION PBU PANEL LIGHT TRANSMITTING PANEL INSTALLATION SLOPE Install roof panels, leaving the light transmitting panel run open, except for lower light transmitting panel run metal panel. Install tape sealer to panel sidelaps and across panel width as normal. TRI-BEAD LOWER PANEL PURLIN ¹ ₂" x ³ ₃₂" LIGHT TRANSMITTING PANEL ¹ ₂" x ³ ₃₂" PIGTAIL ENDLAP TAPE SEALER TO SIDE LAP SEALER (HW-507) SLOPE TRI-BEAD PURLIN LOWER PANEL 3L (12 MINIMUM) Attach light transmitting panels at the low and midslope connection to the purlin with six Fastener #43L (¼ - 14 x 1¼" Long Life Driller with 1⅛" O.D. washer) per connection. Install a Z\x" x C\cx" tape sealer pigtail to complete the seal between the side lap sealant and the end lap sealant. PB-24 REV SEE FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

27 PBU PANEL PRODUCT INFORMATION LIGHT TRANSMITTING PANEL INSTALLATION (Continued) Be sure the light transmitting panel sidelaps have complete run of (½" x ³ ") tape sealer between the light transmitting panel and the PBU panel. SLOPE ¼"-14 X ⅞" LONG LIFE LAP TEK #4 (6 PER PANEL) Fasten light transmitting panel with Fastener #44L (¼" - 14 x ⅞" Long Life Lap Tek with 1⅛" O.D. washer) at 10" O.C. down each side lap. PURLIN LOWER PANEL 3L (12 MINIMUM) 4L 10" O.C. LIGHT TRANSMITTING PANEL Install upper metal panel in light transmitting panel run and fasten as at a normal endlap with six Fastener #3 (12-14 X 1¼" Long Life driller). SUBJECT TO CHANGE WITHOUT NOTICE SEE FOR CURRENT INFORMATION REV PB-25