NIOSH Pocket Guide Performance Measure (To be used with 2005 NIOSH Pocket Guide, September 2005)

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1 NIOSH Pocket Guide Performance Measure (To be used with 2005 NIOSH Pocket Guide, September 2005) Instructor Guide ontents: Directions on how to do the exercise Student Worksheet Example of graded Student Worksheet (that would be sent to UK) Answer keys for 16 hemicals Read the following pages before using this exercise. This includes the coordinator and all trainers involved in using the exercise.

2 Introduction This exercise has been designed to allow the instructor to choose a chemical that is relevant to the trainees. Instructor Preparation Pick one of the following chemicals that is relevant to the work situation of the trainees for the exercise. hemical Exposure Level Acetylene 5000 ppm Anhydrous ammonia 1000 ppm austic soda solution 3 mg/m 3 hlorine 1 ppm Dichloromethane 1000 ppm Dicrotophos 1.0 mg/m 3 Gasoline 100 ppm Hydrochloric acid 10 ppm Mercury, metallic 1 mg/m 3 Methyl isobutyl ketone 300 ppm PB-containing transformer oil (54% chlorine) mg/m 3 Perchloroethylene 200 ppm Sodium cyanide 20 mg/m 3 Styrene monomer 500 ppm Sulfuric acid 5 mg/m 3 Toluene 200 ppm opy the answer key from this Instructor Guide for the material you have selected. Review it to assure that it is accurate. Look up any abbreviation or code you are not familiar with that is used for the compound you selected. Assemble enough Guides (hard copy or electronic) and Worksheets for each trainee. Extra Worksheets may be needed if trainees want to record the correct answer for their future use. MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 2

3 onducting the exercises This is a performance measure to be completed by each trainee. Review the NIOSH Pocket Guide, following the instructor guidance for the program you are teaching. Distribute the Worksheets and Guides. Provide the trainees with the situation, and have them complete the Worksheet in about 15 minutes. ollect the Worksheets for grading. Review the correct answers as a class activity. Some trainees may wish to have another Worksheet to record the answers. Grading the Worksheets Please note that an example of a Graded Student Worksheet is included in this packet. Review the entries of all participants. Mark a large X next to any incorrect answer, including any subparts. For example, Question 4 has eight parts that need to be graded. What to do with the worksheets after grading This exercise is part of successful completion for the program, and the results must be reported to NIEHS. Please forward the forms to UK so that tracking of trainee responses can be made across training centers, by question. What to do if errors are found in the exercise ommunicate errors immediately to your program director, who will forward them to the University of incinnati. MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 3

4 Answer found in the following block Given on instruction page Pages Physical Description Ppm NIOSH Limits TWA Exposure Limits Exposure Limits Exposure Limits OSHA Limits TWA Exposure Limits Exposure Limits Exposure Limits IDLH Exposure Limits hemical & Physical Properties Exposure Limits (must be in brackets) lothing Removal Personal Protection/Sanitation (see Table 2) Recommendations (see Tables 3 & 4) Personal Protection/Sanitation (see Table 2) Skin leaning First Aid (see Table 6) Exposure Routes, Symptoms, Target Organs (see Table 5) Mental onfusion Exposure Routes, Symptoms, Target Organs (see Table 5) arcinogen Exposure Routes, Symptoms, Target Organs (see Table 5) Incompatibilities and Reactivities hemical & Physical Properties MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 4

5 Trainee I.D.: NIOSH Pocket Guide Performance Measure (Instructor will provide the compound name and exposure level for your use on this exercise.) hemical: : Instructions: Answer the following questions, using the information from the NIOSH Pocket Guide (2004 print version preferred); put if there is no information available or if the question does not apply to this material. 1. The listed name for this compound is: The name above. 2. The compound is found on Pages. 3. At room temperature (68ºF) the compound is: Solid Liquid Gas 4. a. The exposure is measured in units of. b. omplete the following table: Limit Numerical Value NIOSH TWA NIOSH NIOSH OSHA TWA OSHA OSHA IDLH MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 5

6 5. The fire hazard is: Flammable ombustible Does not burn 6. The chemical vapor can be absorbed through intact skin: 7. When should clothing be removed?. 8. At the measured exposure level, the minimum level of respiratory protection required by NIOSH is. 9. The NIOSH printed guidebook recommends eye protection. 10. If a victim got this on the skin, the guide recommends. 11. Damage can occur to the skin if there is direct contact with this substance. 12. This material may produce mental confusion. 13. This material is a known or probable carcinogen. 14. Some compounds should not be stored near this material without adequate safeguards to prevent mixing. 15. The vapor pressure is. MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 6

7 (Example: Graded Student Worksheet) Trainee I.D.: NIOSH Pocket Guide Performance Measure (Instructor will provide the compound name and exposure level for your use on this exercise.) hemical: acetylene : 5000 ppm Instructions: Answer the following questions, using the information from the NIOSH Pocket Guide (2004 print version preferred); put if there is no information available or if the question does not apply to this material. 1. The listed name for this compound is: The name above. 2. The compound is found on Pages At room temperature (68ºF) the compound is: Solid Liquid Gas 4. a. The exposure is measured in units of ppm. b. omplete the following table: Limit Numerical Value NIOSH TWA N/A NIOSH N/A NIOSH 2500 OSHA TWA N/A OSHA N/A OSHA N/A IDLH N/A (Use N/A if none shown.) MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 7

8 5. The fire hazard is: Flammable ombustible Does not burn 6. The chemical vapor can be absorbed through intact skin: 7. When should clothing be removed? When wet. 8. At the measured exposure level, the minimum level of respiratory protection required by NIOSH is. 9. The NIOSH printed guidebook recommends eye protection. 10. If a victim got this on the skin, the guide recommends No recommendation. 11. Damage can occur to the skin if there is direct contact with this substance. 12. This material may produce mental confusion. 13. This material is a known or probable carcinogen. 14. Some compounds should not be stored near this material without adequate safeguards to prevent mixing. 15. The vapor pressure is 44.2 atm. MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 8

9 hemical Acetylene Welding and utting 5000 ppm Acetylene Pages 5 Gas ppm NIOSH Limits TWA 2500 OSHA Limits TWA IDLH Flammable lothing Removal Skin leaning Frostbite (Frostbite) Mental onfusion arcinogen 44.2 atm Main problem is fire. MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 9

10 hemical Anhydrous Ammonia Food processing, fertilizer, transportation 1000 ppm Ammonia Pages 15 Gas ppm NIOSH Limits TWA OSHA Limits TWA 50 IDLH 300 Flammable lothing Removal ScbaF:Pd, Pp/SaF:Pd, Pp:AScba Skin leaning Water flush/water flush immed/water flush immediately Mental onfusion arcinogen 8.5 atm MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 10

11 hemical austic Soda Solution (50%) Water Treatment 3 mg/m3 Sodium Hydroxide Pages 284 Solid mg/m3 NIOSH Limits TWA 2 OSHA Limits TWA 2 2 IDLH 10 Does not burn lothing Removal Sa:f /100F/PaprHie /ScbaF/SaF Skin leaning Water Flush/Water flush immed/water flush immediately Mental onfusion arcinogen 0 mmhg When in contact with water, it is combustible (pg 284). MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 11

12 hemical hlorine Water Treatment 1 ppm hlorine Pages 59 Gas ppm NIOSH Limits TWA 0.5 OSHA Limits TWA 1 IDLH 10 Does not burn lothing Removal NR crs*/sa* Skin leaning NR (Frostbite) Mental onfusion arcinogen 6.8 atm MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 12

13 hemical Dichloromethane leaning (metal, plastics) 1000 ppm Methylene hloride Pages 208 Liquid ppm NIOSH Limits TWA a (see appendix A) OSHA Limits TWA IDLH a (2300 ppm) ombustible lothing Removal ScbaF:Pd, Pp/SaF:Pd, Pp:AScba Skin leaning Soap wash/soap wash immed/soap wash immediately Mental onfusion arcinogen 350 mmhg MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 13

14 hemical Dicrotophos Pesticide 1.0 mg/m3 Dicrotophos Pages 103 Liquid mg/m3 NIOSH Limits TWA 0.25 OSHA Limits TWA IDLH ND ombustible lothing Removal Skin leaning Water wash/water wash immed/water wash immediately Mental onfusion arcinogen mmhg MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 14

15 hemical Gasoline Fuel and transportation 100 ppm Gasoline Pages 151 Liquid Ppm NIOSH Limits TWA a ( see appendix A) OSHA Limits TWA IDLH Flammable lothing Removal ScbaF:ZPd, Pp/SaF:Pd, Pp, AScba Skin leaning Soap Flush/Soap flush immed/soap flush immediately Mental onfusion arcinogen mmhg MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 15

16 hemical Hydrochloric Acid Metal Finishing 10 ppm Hydrogen hloride Pages 167 Gas Ppm NIOSH Limits TWA 5 OSHA Limits TWA 5 IDLH 50 Does not burn lothing Removal crs*/gmfs/paprs*/sa*/scbaf Skin leaning Water flush immed/frostbite Mental onfusion arcinogen 40.5 atm Is highly corrosive to most metals. MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 16

17 hemical Mercury, metallic Lab and Electronics 1 mg/m3 Hg (metal) Mercury ompounds Pages 193 Liquid mg/m3 NIOSH Limits TWA OSHA Limits TWA 0.1 IDLH 10 Does not burn lothing Removal SA:F/ PAPRS+ (canister) NR Skin leaning Soap wash immed Mental onfusion arcinogen mmhg MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 17

18 hemical Methyl Isobutyl Ketone Painting area 300 ppm Hexone Pages 164 Liquid Ppm NIOSH Limits TWA OSHA Limits TWA 100 IDLH 500 Flammable lothing Removal crov*/gmfov/paprtov*/sa*scbaf Skin leaning Water flush/water flush prompt Mental onfusion arcinogen 16 mmhg MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 18

19 hemical PB-containing transformer oil 54% hlorine Electrical equipment mg/m3 hlorodiphenyl Pages 64 Liquid mg/m3 NIOSH Limits TWA a OSHA Limits TWA 0.5 IDLH a (5) Does not burn lothing Removal ScbaF:Pd, Pp/SaF:Pd, Pp:AScba Skin leaning Soap wash immed Mental onfusion arcinogen mmhg MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 19

20 hemical Perchlorethylene leaning (metal, clothing) 200 ppm Tetrachloroethylene Pages 301 Liquid Ppm NIOSH Limits TWA Not listed OSHA Limits TWA IDLH a(150) Does not burn lothing Removal ScbaF:Pd, Pp/SaF:Pd, Pp:AScba Skin leaning Soap wash/soap wash prompt Mental onfusion arcinogen 14 mmhg Will decompose MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 20

21 hemical Sodium yanide Painting area 20 mg/m3 Sodium yanide Pages 282 Solid mg/m3 NIOSH Limits TWA 5 OSHA Limits TWA 5 IDLH 25 Does not burn lothing Removal Sa/ ScbaF Skin leaning Soap wash/soap wash immed/soap wash immediately Mental onfusion arcinogen 0 mmhg MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 21

22 hemical Styrene Monomer Plastic manufacturing 500 ppm Styrene Pages 287 Liquid Ppm NIOSH Limits TWA OSHA Limits TWA IDLH 700 Flammable lothing Removal crov*/ Sa Skin leaning Water flush Mental onfusion arcinogen 5 mmhg MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 22

23 hemical Sulfuric Acid Water treatment, transportation 5 mg/m3 Sulfuric Acid Pages 290 State of Matter at Room Liquid Temperature mg/m3 NIOSH Limits TWA 1 OSHA Limits TWA 1 IDLH 15 Does not burn lothing Removal When wet Sa:f /PaprAgHie /crfag100/gmfag100/scbaf/saf Yes Skin leaning Water Flush/Water flush immed/water flush immediately Mental onfusion arcinogen mmhg MW for Hazardous Waste Worker Training opyright September 2005 (Revised) 23

24 hemical Toluene Painting Area 200 ppm Toluene Pages 311 Liquid ppm NIOSH Limits TWA OSHA Limits TWA IDLH 500 Flammable lothing Removal crov*/paprov*/gmfov/sa*/scbaf Skin leaning Soap wash/soap wash prompt Mental onfusion arcinogen 21 mmhg Midwest onsortium for Hazardous Waste Worker Training opyright 2004 page 24 of 24

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