COMPLETE REVISION November Process Industry Practices Architectural. PIP ARS08111 Standard Steel Doors and Frames Supplier Specification

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Sheryl Hodge
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1 November 2012 Process Industry Practices Architectural PIP ARS08111 Standard Steel Doors and Frames Supplier Specification

2 PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice. This Practice is subject to revision at any time. Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas PIP Member Companies and Subscribers may copy this Practice for their internal use. Changes or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or exceptions to specific sections of PIP Practices. Authorized Users may provide their clients, suppliers and contractors with copies of the Practice solely for Authorized Users purposes. These purposes include but are not limited to the procurement process (e.g., as attachments to requests for quotation/ purchase orders or requests for proposals/contracts) and preparation and issue of design engineering deliverables for use on a specific project by Authorized User s client. PIP s copyright notices must be clearly indicated and unequivocally incorporated in documents where an Authorized User desires to provide any third party with copies of the Practice. PUBLISHING HISTORY October 1995 October 2001 November 2006 November 2012 Issued Complete Revision Complete Revision Complete Revision Not printed with State funds

3 November 2012 Process Industry Practices Architectural PIP ARS08111 Standard Steel Doors and Frames Supplier Specification Table of Contents 1. Introduction Purpose Scope References Process Industry Practices Industry Codes and Standards Government Regulations Definitions Requirements Quality Assurance Submittals Delivery, Storage and Handling Government Regulations Materials Accessories Fabrication Finishes Schedules and Design Drawings... 9 Process Industry Practices Page 1 of 9

4 1. Introduction 1.1 Purpose This Practice provides the supplier with requirements for standard steel doors and frames. 1.2 Scope 2. References This Practice describes the requirements for all material, fabrication, finishes, and delivery of standard steel doors and frames. This Practice applies the recommendations of the Steel Door Institute (SDI) of Westlake, Ohio. Comment: It is recommended that SDI-108 be used to prepare the contract documents. Applicable parts of the following Practices, industry codes and standards, and references shall be considered an integral part of this Practice. The edition in effect on the date of contract award shall be used, except as otherwise noted. Short titles are used herein where appropriate. 2.1 Process Industry Practices (PIP) PIP ARS Standard Steel Door Hardware Supplier Specification 2.2 Industry Codes and Standards American National Standards Institute, Inc. (ANSI) / Steel Door Institute (SDI) (Joint Publications) ANSI/SDI A Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames ANSI/SDI A Nomenclature for: Standard Steel Doors and Steel Frames ANSI/SDI A SDI 100 Recommended Specifications for Standard Steel Doors and Frames ASTM International (ASTM) ASTM A568/A568M - Standard Specification for Steel, Sheet, Carbon, Structural, and High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, General Requirements for ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process ASTM A924/A924M - Standard Specification for General Requirements for Steel Sheet, Metallic Coated by the Hot-Dip Process Process Industry Practices Page 2 of 9

5 ASTM A1008/A1008M - Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable ASTM A1011/A1011M - Standard Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra High Strength ASTM D Standard Specification for Emulsified Asphalt Used as a Protective Coating for Roofing National Fire Protection Association (NFPA) NFPA 80 - Standard for Fire Doors and Other Opening Protectives NFPA Life Safety Code NFPA Standard Methods of Fire Tests of Door Assemblies Steel Door Institute (SDI) SDI Recommended Selection and Usage Guide for Standard Steel Doors SDI-111-C - Recommended Louver Details for Standard Steel Doors SDI-111-D - Recommended Door, Frame and Hardware Schedule for Standard Steel Doors and Frames SDI Zinc-Coated (Galvanized/Galvannealed) Standard Steel Doors and Frames SDI Manufacturing Tolerances for Standard Steel Doors and Frames SDI Basic Fire Door Requirements Underwriters Laboratories (UL) UL 10B Standard for Fire Tests of Door Assemblies 2.3 Government Regulations 3. Definitions U.S. Department of Justice (DOJ) Americans with Disabilities Act (ADA) 2010 ADA Standards for Accessible Design Guidance on the 2010 ADA Standards for Accessible Design U.S. Department of Labor (DOL) Occupational Safety and Health Administration (OSHA) contract documents: Any and all documents, including codes, studies, design drawings, specifications, sketches, practices, and data sheets, that the purchaser or engineer of record has transmitted or otherwise communicated, either by incorporation or reference, and made part of the legal contract agreement or purchase order between the purchaser and the supplier. Process Industry Practices Page 3 of 9

6 inspector: The party responsible for verifying the quality of all materials, installations, and workmanship furnished by the supplier. Inspectors shall be qualified by training and experience and hold certifications or documentation of their qualifications. owner: The party who has authority through ownership, lease, or other legal agreement over the site, facility, structure or project wherein the doors and frames will be used. purchaser: The party who awards the contract to the supplier. The purchaser may be the owner or the owner s authorized agent. supplier: The party responsible for providing the steel doors and frames in accordance with the contract documents. Comment: For other definitions, see ANSI/SDI A Requirements 4.1 Quality Assurance Doors and frames shall be provided in accordance with ANSI/SDI A250.8 and this Practice The supplier shall be pre-qualified by the purchaser Unless otherwise approved by the purchaser, the supplier shall be a member of the SDI The purchaser or inspector shall have the right to inspect all materials and workmanship and shall have unrestricted access to fabrication shops and work sites at all times during which the work is being performed. 4.2 Submittals Two copies of fabrication specifications including data substantiating that products are in accordance with this Practice and other contract documents shall be submitted to the purchaser Any conflicts or inconsistencies between this Practice, the design drawings, or other contract documents shall be brought to the attention of purchaser for resolution Shop drawings, indicating all details of design and fabrication shall be submitted to the purchaser for approval. The shop drawings shall include details and the location of reinforcement for hardware, which is required for all doors and frames If the contract documents require the doors to be furnished with factorybaked-on finish coats, submit the full range of supplier s standard colors of finish paint for color selection by the purchaser Fabrication of doors and frames started before shop drawings have been submitted and approved by the purchaser is at the risk of the supplier. Process Industry Practices Page 4 of 9

7 4.2.6 One copy of the final approved shop drawings shall be submitted to the purchaser for record keeping For door assemblies required to be fire rated and exceeding limitations of labeled assemblies, certification that each door and frame assembly is in accordance with the design, materials, and construction for labeled construction in NFPA 80, NFPA 252, and UL 10B shall be submitted to purchaser Guarantee A written, one-year guarantee covering all materials and labor shall be provided to the purchaser. The guarantee shall include the following provisions: Repair or replacement of materials and systems that were defective before installation Repair or replacement of materials and systems that fail during and within 1 year after installation because of defective materials or fabrication Repair or replacement of related materials and systems that were damaged as a result of the aforementioned defective or failed material or fabrication 4.3 Delivery, Storage and Handling The supplier shall have full responsibility for shipping the required number of units with size, thickness, configuration, and hand in accordance with the contract documents Doors, frames, and accessories shall be clearly marked with door number to identify the openings in which they are to be installed Doors and frames shall be delivered palletized and wrapped to provide protection while in transit All material shall be stored under cover. The use of non-vented plastic or canvas shelters shall be avoided to prevent forming of humidity chambers, thus causing rust. In the event that the cardboard wrapping becomes wet, the cartons shall be removed immediately. A one-quarter inch spacing shall be provided between the doors to provide proper air circulation Doors and frames shall be inspected for damage upon delivery. Supplier is liable for all damage that occurs up to the point of delivery. Minor damage may be repaired provided refinished items are equal in all respects to new work and acceptable to owner; otherwise, remove and replace damaged items as directed. Process Industry Practices Page 5 of 9

8 4.4 Government Regulations All work shall be in accordance with federal standards and instructions of OSHA, NFPA 101, and state and local codes, including any additional requirements by state or local agencies that have jurisdiction where doors and frames are to be installed If applicable, doors and frames shall be designed and constructed in accordance with 2010 ADA Standards for Accessible Design, Section 404, and Guidance on the 2010 ADA Standards for Accessible Design For work done outside of the United States, the user shall determine if specific regulations and other country, regional, or local safety requirements apply for specific applications of this Practice. 4.5 Materials General All steels used to manufacture doors, frames, anchors, and accessories shall meet at least one or more of the following requirements: a. Cold-rolled steel shall be in accordance with ASTM A1008/A1008M or ASTM A568/A568M. b. Hot-rolled, pickled and oiled steel shall be in accordance with ASTM A1011/A1011M or ASTM A568/A568M. c. Hot-dipped zinc coated steel shall be of the alloyed type and shall be in accordance with ASTM A924/A924M or ASTM A653/A653M All doors and frames shall be suitably reinforced for the hardware specified in the door hardware schedule furnished in the contract documents. 1. Hardware reinforcement thicknesses shall be as specified in ANSI/SDI A250.6 and ANSI/SDI A250.8 unless otherwise indicated in this Practice. 2. Closer reinforcing shall be 12 gage (0.093 inch) (2.3 mm) steel sheet The UL 10B label, showing degree of fire protection by opening class, shall be affixed and visible on all fire-rated doors and frames as evidence of compliance with the procedures of the label agency. Process Industry Practices Page 6 of 9

9 4.5.2 Frames Doors Unless otherwise specified, interior frames shall be in accordance with ANSI/SDI A250.8, Level 3, 16 gage (0.053 inch) (1.3 mm) minimum thickness cold-rolled sheet steel Unless otherwise specified, exterior frames shall be in accordance with ANSI/SDI A250.8, Level 4, 14 gage (0.067 inch) (1.7 mm) minimum thickness cold-rolled sheet steel Width and profile of frames shall be in accordance with the contract documents Frames for exterior doors, and other doors specified as galvanized, shall be galvanized Interior Doors 1. Unless otherwise specified, interior doors shall be in accordance with ANSI/SDI A250.8, Level 2, Model 2, heavy duty, 18 gage (0.042 inch) (1.0 mm) minimum thickness cold-rolled sheet steel faces. 2. Unless otherwise specified, core design shall be in accordance with ANSI/SDI A250.8, Section Exterior Doors Door Hardware 4.6 Accessories 1. Unless otherwise specified, exterior doors shall be in accordance with ANSI/SDI A250.8, Level 3, Model 2, extra heavy duty, 16 gage (0.053 inch) (1.3 mm) minimum thickness galvanized steel faces. 2. Unless otherwise specified, insulation shall have a minimum insulation R factor of Door hardware shall be in accordance with PIP ARS Non-removable stops shall be provided on outside of exterior doors and on secure side of interior doors for louvers and glazing Except for weather-stripped frames, drill stops (before priming) shall receive three silencers on strike jambs of single-door frames and shall receive two silencers on heads of double door frames Non-rated Door Accessories Louvers shall be inverted V blade in accordance with SDI-111-C with a nominal size of 24 inches (600 mm) wide by 18 inches (450 mm) high or as specified in other contract documents. Process Industry Practices Page 7 of 9

10 Glazing stops for glazed lites in doors shall be minimum 20 gage (0.032 inch) (0.8 mm) thick, fabricated from the same material as the door face sheet in which they are installed Fire-rated Doors 4.7 Fabrication Only UL-listed fire door hardware shall be used Louvers 1. Louvers shall be UL-listed, automatic-closing type, operated by 135ºF (57ºC) fusible link, constructed of roll-formed steel in accordance with ASTM A1008/A1008M and SDI-111-C. 2. Maximum louver size shall be 24 inches by 24 inches (600 by 600 mm). 3. Louvers shall not be installed in doors with fire exit hardware or in stairwells. 4. Louvers may be furnished in 1-3/4-inch (44.5-mm) -thick doors with a 1-1/2 hour B label or a 3/4 hour C label. 5. Glass light and louver combinations shall not be permitted in a single door Glazing Stops 1. Glazing stops for glazed lites in doors shall be minimum 20 gage (0.032 inch) (0.8 mm) thick. 2. Glazing stops shall be fabricated from the same material as the door face sheet in which they are installed. 3. Glazing stops shall be factory installed. 4. Glazing shall not be permitted in class A, 3-hour-rated doors Frames shall be shop-assembled with welded corners, except frames which are to be installed in existing drywall construction shall be of the slip-on type Doors shall be seamless construction in accordance with ANSI/SDI 250.8, Model Mortar guard boxes shall be for masonry or plaster wall frames Hardware-reinforcing and standard hardware locations shall be in accordance with ANSI/SDI A250.6 and ANSI/SDI A250.8, except where otherwise indicated in Section Manufacturing tolerances for doors and frames shall be in accordance with SDI-117. Process Industry Practices Page 8 of 9

11 4.8 Finishes Unless otherwise specified, shop priming shall be in accordance with ANSI/SDI A Frames in contact with masonry shall be provided with field-applied bituminous coating inside frame profile. The bituminous coating shall be non-asbestos fibered asphalt emulsion complying with ASTM D1227, Type II, Class I. Coating thickness shall be minimum 1/16 inch (1.5mm) If specified in the contract documents, factory-baked-on finish coats in accordance with ANSI/SDI A250.8 shall be provided. Color and finish shall be in accordance with other contract documents, or as selected by purchaser Galvanized doors and frames shall be provided in accordance with SDI Schedules and Design Drawings Purchaser shall furnish the following information in the contract documents: a. Door design Comment: SDI-108 should be used as a guide. b. Door swing Comment: SDI-111-D should be used as a guide. c. Door and frame dimensions d. Door thickness e. Color and finish of factory-baked finish, if required f. Selection and indication of galvanized doors and frames, if required g. Fire-rated doors and frames Comment: SDI-118 should be used as a guide. Process Industry Practices Page 9 of 9

COMPLETE REVISION June Process Industry Practices Architectural. PIP ARS08390 Blast Resistant Doors, Frames, and Related Hardware Specification

COMPLETE REVISION June Process Industry Practices Architectural. PIP ARS08390 Blast Resistant Doors, Frames, and Related Hardware Specification June 2013 Process Industry Practices Architectural PIP ARS08390 Blast Resistant Doors, Frames, and Related Hardware Specification PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize