Ballast Mats & Waterproofing

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1 Ballast Mats & Waterproofing TYPE ATP-DR

2 Superior performance. Trelleborg is a leading supplier of solution based systems to the Rail Infrastructure Industry. For Transit, Commuter or Railroad use, the ATP Ballast Mat is an easy to install, long life, no maintenance product. Trelleborg uses an integrated management system which complies with Quality System Certification to ISO9001 and Environmental System Certification to ISO We are able to work with you to design and develop special safety products to meet your specific needs. 1

3 Trelleborg ATP-DR Ballast Mats Trelleborg ATP-DR Ballast Mats are produced from natural rubber elastomer, specifically selected to produce required performance characteristics. The fabric reinforced upper surface permits ballast to nest for track bed stability. The mat underside has a regular pattern of projections that act like springs or shock absorbers and provide the correct shape factor to meet the stated performance and generous provision for drainage. Trelleborg ATP-DR Ballast Mats are generally supplied in 6.4mm wide rolls or in precut lengths to suit specific project needs. Precut lengths are palletised for sling and/or fork lift handling on site. Trelleborg Benefits The Ballast Mat is designed to: Reduce degradation of ballast where depth is restricted By reducing ballast stress, Ballast Mat extends the life of any ballast depth, particularly restricted depths. Reduce ground or structure borne vibrations Ground borne vibration that might otherwise enter the foundations of neighboring buildings, travel through its structure and causing walls, floors and ceilings to pulsate, recreating noise known as Secondary Noise, noise that can not be reduced by closing curtains etc. Reduce impact forces on structures The use of ballast mats results in longer vertical rail bending. This spreads the load over a greater area. Spreading the load reduces local stress on the structure. Substitute for Ballast where depth of ballast is restricted Specifications - Type ATP-DR TYPE 1 TYPE 3 TYPE 4 Capacity - Load* Nominal Axle (Tons) Load 12 Tons 30 Tons 40 Tons Dimensions Width 1220mm 1370mm 1370mm Thickness 30mm 22mm 20mm Length 9 metre max. all types Structure Fabric - 1 Ply 1 Ply 1 Ply 1 Ply Isolation Layer 25mm 17mm 15mm Weight kg/m Fabric Type Woven Fiberglass Tensile 6-7 Nm min Elongation at Break >10% Elastomer Top Surface Natural Rubber and SBR Body (Profiles) Natural Rubber * Up to 80kph. Axle load capacity then reduces for higher speeds. 2

4 Physical Properties BALLAST MAT ALL TYPES Tensile kpa 1380 Elongation At Break 100% Tear Resistance Nm 5.65 Values for top layer and do not include fabric. Hardness - Shore A Dynamic Bed Modulus MAT TYPE TYPE 1 TYPE 3 TYPE 4 TEST DETAILS RESULT (N/MM 3 ) RESULT (N/MM 3 ) RESULT (N/MM 3 ) NOMINAL AXLE LOAD 12 TONS 33 TONS 40 TONS 15.1 Kpa Kpa Kpa Kpa Dynamic Stiffness 1.4 ( ) 1.86 ( ) 1.86 ( ) Static Bed Modulus Material Characteristics (Elastomer properties only. No fabric) TEST TEST DETAILS RESULT Tensile Strength ASTM D412 Die C 1300 kpa Elongation at Break ASTM D412 Die C 100% Tear Resistance ASTM D624 Die C 5.65 Nm Compression Set ASTM F36 < 20% Resistance to Weathering ASTM F Note: Performed on 5mm thick top layer Resistance to Water TEST TEST DETAILS RESULT Relative Reduction in Tensile 7 50 o C < 20% Relative Reduction in Elongation 7 50 o C < 20% Resistance to Ageing DIN LOAD RESULT (N/MM 3 ) RESULT (N/MM 3 ) RESULT (N/MM 3 ) 19.9 Kpa Kpa Kpa Test TEST DETAILS RESULT Relative Reduction in Tensile 7 70 o C < 10% Relative Reduction in Elongation 7 70 o C < 20% TEMP RANGE Standard quality is suitable for service where B/M temperatures range between (-) 20 o C and (+) 70 o C. Note: Weights & dimensions are approximate, not exact. 3

5 At-Grade Installation A typical At-Grade installation on asphalt. The Ballast Mat was brought to site pre rolled by contractor to ease handling and positioning. The joint flap, which is an integral part of the top surface, is secured to the top of the adjacent mat after the gap between mats is fully closed. Topside Underside On Bridge Installation Ballast Mat laid on waterproof membrane. Installed Ballast Mat, prior to securing and sealing of top edge. Ballast Mat in dual track through bridge with SealEco-Elastoseal used for added waterproofing. 4

6 Saves time and money Trelleborg Elastoseal waterproofing installation - Central Station Viaduct, Sydney Trelleborg SealEco-Elastoseal Pre fabricated Panels Trelleborg can prepare panels of any shape or size to eliminate the need for on site joining. Panels are fabricated to your design under strict quality control and securely packaged with clear installation instructions for delivery to site. For projects ranging from rail bridge waterproofing to major water storage facilities, Trelleborg SealEco-Elastoseal liners are supplied in pre fabricated sections. Installation Trelleborg SealEco-Elastoseal panels are designed for a quicker and cleaner fitting. The lay flat characteristics accommodates all shapes to easily fit around pipes and other protrusions. A major benefit is in basement projects where conventional waterproofing such as torch on membranes are time consuming to install as they require concrete to be cured for 28 days before application. SealEco-Elastoseal literally saves weeks because it can be installed within 24 hours of a pour and is very easy to lay compared to other products. You can be confident of a trouble free installation. 5

7 Strength & Durability Trelleborg SealEco-Elastoseal provides a barrier to water and at the same time, a barrier to plant roots. Trees and other vegetation can be safely planted without the risk of puncture or detrimental mechanical stress. Under installed conditions the liner is flexible and will revert to its original length and thickness subsequent to movement but limited by the maximum strain capacity. No shrinking, brittleness or cracking occurs. Service Life The first Trelleborg Elastoseal rubber liners were installed in the 1960 s and most are still in place today. With excellent UV and ozone resistance (even for exposed installations) strength and elasticity are retained under high or low temperatures. Physical properties are practically unchanged over decades of service and damage is easily repaired. Applications Trelleborg Elastoseal is the superior solution to rail bridge waterproofing, dam and pond lining projects, buried storm water harvesting storage or roof covering where long term maintenance free solutions are required. Anywhere there are concerns with chemical attack, high U.V., mechanical damage or simply durability, Trelleborg Elastoseal will be the answer. Environmentally Friendly Trelleborg Elastoseal has no effect on the environment. Flora and fauna in and around ponds are not harmed. The liners will not release any chemicals into the environment. 6

8 Copyright 2015 Trelleborg Engineered Products. All rights reserved. Version Trelleborg Engineered Products is part of the Trelleborg Offshore & Construction business area of the Trelleborg Group. Trelleborg Engineered Products is a leading global developer, manufacturer and provider of engineered polymer solutions to the energy, infrastructure and mining industries. Performing in some of the harshest environments on earth, its principal products are sealing systems for tunnels, a wide range of bearings, polymer solutions for floatover technology and wear resistant products for the mining industry. With local support, a track record of over 100 years and its everday ingenuity, customers can rely on Trelleborg Engineered Products to deliver innovative polymer solutions that significantly improve the quality, safety and efficiency of its customers operations worldwide. facebook.com/trelleborggroup twitter.com/trelleborggroup youtube.com/trelleborg flickr.com/trelleborg linkedin.com/company/trelleborg Trelleborg Engineered Products Australia Pty Ltd, Brisbane Head Office, 515 Zillmere Rd, Zillmere, Queensland, Australia 4034 Tel: Fax: Perth Office, 25 Glassford Rd, Kewdale, Western Australia, Australia 6105 Tel: Fax:

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