Centricast CL-2030 Product Data
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1 Centricast CL-2030 Product Data Applications Acids Salts Chlore Water Oxidizg Agents Chemical Process Solutions Materials and Construction All pipe manufactured is manufactured with glass fibers and a highly resilient formulation of vyl ester res. A 100-mil tegral corrosion barrier of pure res provides excellent corrosion resistance. It is recommended for most chlorated and/or acidic mixtures up to 175 F and other chemicals up to 200 F. A 10-mil res-rich reforced external corrosion barrier provides corrosion resistance and protection from ultraviolet (UV) radiation. Fiber Glass Systems warrants Centricast CL-2030 pipe and fittgs agast UV degradation of physical properties and chemical resistance for 15 years. is available 1 through 14 diameters with static pressure ratgs up to psig, with higher pressure ratgs smaller sizes. Centricast CL-2030 comes 20 nomal or exact lengths from feet long. Fittgs Fittgs are manufactured with the same chemical/temperature capabilities as the pipe. Dependg on the particular part and size, fittgs will be compression molded, contact molded, hand fabricated or filament wound. Jog Systems Socket Jot Adhesive bonded straight socket jot with positive stops. This is the standard for Centricast pipg systems. Nomal Dimensional Data I.D. O.D. Wall Thickness Reforcement Thickness Weight Capacity Size (mm (mm ( mm ( mm (/ (kg/m gal/ (cu/) ½ Tolerances or maximum/mimum limits can be obtaed from NOV Fiber Glass Systems. fgspipe@nov.com
2 Pressure Ratgs (1)(2) Nomal Size Maximum Internal 175 F psig Maximum External Pressure psig (6) Socket Pressure Fittgs (3) Flg d Pressure Fittgs (4) Other Pressure Fittgs (5) 75ºF ºF 175 F N/A 1,975 1,679 1,383 1½ N/A 1, , (1) Static pressure ratgs, typically created with use of a gear pump, turbe pump, centrifugal pump, or multiplex pump havg 4 or more pistons, or elevation head. (2) Specially fabricated higher pressure fittgs are available on request. For sulated and/or heat traced temperatures, reduce pressure ratgs by 30% for 175 F to 200 F operatg temperatures. For compressible gases, consult the factory for pressure ratgs. Centricast CL-2030 pipe and vyl ester fittgs can be used sulated draage and vent systems up to 200 F operatg temperatures. Heat cured jots are highly recommended for all pipg systems carryg fluids at temperatures above F. Recommended Operatg Ratgs Size Axial Tensile Loads Max. Temperature 75 F 175 F Axial Compressive Loads Max. (1)(2) Temperature 75 F 175 F (3) Socket elbows, tees reducers, couplgs, flanges and nipples joed with WELDFAST CL-200 adhesive. (4) Flanged elbows, tees, reducers, couplgs and nipples assembled at factory. (5) Laterals and crosses. (6) Ratgs shown are 50% of ultimate; 14.7 psi external pressure is equal to full vacuum. Bendg Radius M. Entire Temp. Range Torque Max. Entire Temp. Range Stiffness Factor 3 / / 2 Parallel Plate Loadg ASTM D2412 Stiffness psi Hoop Modulus x10 6 psi 1 2,000 1,600 2,400 1, , ½ 4,300 3,500 5,000 3, , ,800 4,700 8,400 5, , ,300 8,400 15,000 10, ,215 1, ,300 13,300 23,700 16, ,260 2,218 1, ,300 19,900 35,400 24, ,860 2, ,000 26,100 46,500 32, ,960 2, ,000 32,800 58,200 40, ,820 2, ,600 39,000 69,300 47, ,100 2, ,400 42,900 76,200 52, ,500 2, (1) Consult the factory for design recommendations above 175 F. Testg: See Fiber Glass Systems Socket Jot Installation Handbook. When possible, NOV Fiber Glass Systems pipg systems should be hydrostatically tested prior to begng service. Care should be taken when testg to avoid water hammer. All anchors, guides and supports must be place prior to testg the le. Test pressure should not be more than 1½ times the workg pressure of the pipg system and never exceed 1½ times the rated operatg pressure of the lowest rated component the system. Do not hydrotest until all support, anchors, and guides are properly stalled. Water Hammer: Care should be taken when designg an FRP pipg system to elimate sudden surges. So start pumps and slow actuatg valves should be considered. 2
3 Average Physical Properties Property Axial Tensile - ASTM D2105 Ultimate Stress Design Stress Modulus of Elasticity 75 F/24 C F/66 C 175 F/80 C 1-1½ ½ ½ 2-14 psi MPa psi MPa psi MPa psi MPa psi MPa psi MPa 5, x ,500 5, x ,500 19,000 4, ,900 4, , Poisson s Ratio ν Axial Compression - ASTM D695 Ultimate Stress Design Stress Modulus of Elasticity Beam Bendg - ASTM D2925 Ultimate Stress Design Stress (1) Modulus of Elasticity (Long Term) Hydrostatic Burst - ASTM D1599 Ultimate Hoop Tensile Stress Hoop Tensile Modulus of Elasticity 26,000 6, x x , , x ,700 32,000 8, x ,000 5, x , ,800 30, x ,100 24,000 6, x , x , ,000 21, x ,900 30,000 7, x , x , ,000 26, x ,300 4, x x , ,300 20, x ,200 4,500 5, x ,000 4, x , ,300 25, x ,600 Hydrostatic Design - ASTM D2992, Procedure B-Hoop Tensile Stress Static F , , (1) Beam bendg design stress is one-eighth of ultimate to allow for combed stress. Stress and modulus values can be terpolated between temperatures shown. Coefficient of Lear Expansion - ASTM D696 Non-Insulated : 8.9 x 10-6 // F Insulated : 10.0 x 10-6 // F 16.1 x 10-6 mm/mm C 18.1 x 10-6 mm/mm/ C Conductivity 0.07 BTU/hr-- F 0.04 W/m- C Specific Gravity - ASTM D Flow Factor - SF / Hazen-Williams Coefficient Absolute Surface Roughness mm Manng s Roughness Coefficient, n Properties of Sections Based on Mimum Reforced Walls Size Reforcement End Area 2 Reforcement Moment of Inertia 4 Reforcement Section Modulus 3 Nomal Wall End Area ½ ASTM D2997 Designation Codes 1-1½ RTRP-22BS RTRP-22BS RTRP-22BS RTRP-22BS RTRP-22BS
4 Expansion The effects of thermal gradients on pipg systems may be significant and should be considered every pipg system stress analysis. le movements due to thermal expansion or contraction may cause high stresses or even buckle a pipe le if improperly restraed. Several pipg system designs are used to manage thermal expansion and contraction above ground pipg systems. They are listed below accordg to economic preference: 1. Use of herent flexibility directional changes 2. Restrag axial movements and guidg to prevent bucklg 3. Use expansion loops to absorb thermal movements 4. Use mechanical expansion jots to absorb thermal movement To perform a thermal analysis, the followg formation is required: 1. Isometric layout of pipg system 2. Physical and material properties of pipe 3. Design temperatures 4. Installation temperature (fal tie- temperature) 5. Termal equipment load limits 6. Support movements A comprehensive review of temperature effects on fiberglass pipe may be found NOV Fiber Glass Systems Engeerg and Pipg Design. Unrestraed Expansion Unsulated Change Temperature F Change Length / Elbow Strength Nomal Size Allowable Bendg Moment - 90 Elbow Allowable Moment / Nomal Size Allowable Moment / ,650 1½ 8 2, , , Restraed s and Size Operatg Temperature F (Based on Installation Temperature of 75 F) ½ , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,810 4
5 Supports Proper pipe support spacg depends on the temperature and weight of the fluid the pipe. The support spacg table is based on unrestraed contuous beam theory usg the pipe bendg modulus derived from long-term beam bendg tests. The maximum spans lengths were developed to ensure a design that limits mid-span deflection to ½ ch and dead weight bendg to 1 /8 of the ultimate bendg stress. Any additional loads on the pipg system such as sulation, wd, seismic, etc. requires further consideration. Restraed (anchored) pipg systems operatg at elevated temperatures may result guide spacg requirements that are shorter than unrestraed pipg systems. In this case, the maximum guide spacg governs the support span requirements for the system. spans near elbows require special attention. Both supported and unsupported elbows are considered the followg tables and must be followed to properly design the pipg system. There are seven basic rules to follow when designg pipg system supports: 1. Do not exceed the recommended support span. 2. Support valves and heavy -le equipment dependently. This applies to both vertical and horizontal pipg. 3. Protect pipe from external abrasion at supports. 4. Avoid pot contact loads. 5. Avoid excessive bendg. This applies to handlg, transportg, itial layout, and fal stalled position. 6. Avoid excessive vertical run loadg. Vertical loads should be supported sufficiently to mimize bendg stresses at outlets or fittgs. 7. Provide adequate axial and lateral restrat to ensure le stability durg rapid changes flow. Maximum Support for Unsulated (1) Contuous Spans of. (2) Size 75 F F 175 F ½ (1) Consult factory for sulated pipe support spacg and operatg temperatures between 175 F and 200 F. (2 Maximum mid-span deflection ½ with a specific gravity of 1.0 Support vs. Specific Gravity Specific Gravity Gas/Air Multiplier Example: 6 F with 1.5 specific gravity fluid, maximum support spacg = 25.8 x 0.90 = 23.2 Adjustment Factors for Various Spans With Unsupported Fittg at Change Direction Adjustment Factors for Various Spans With Supported Fittg at Change Direction Span Type Factor Span Type Factor a Contuous terior or fixed end spans 1.00 a Contuous terior or fixed end spans 1.00 b Second span from supported end or unsupported fittg 0.80 b Second span from simple supported end or unsupported fittg 0.80 c+d Sum of unsupported spans at fittg 0.75* e Simple supported end span 0.67 e Simple supported end span 0.67 *For example: If contuous support is 10., c+d must not exceed 7.5. (c=3. and d=4.5.) would satisfy this condition. 5
6 National Oilwell Varco has produced this brochure for general formation only, and it is not tended for design purposes. Although every effort has been made to mata the accuracy and reliability of its contents, National Oilwell Varco no way assumes responsibility for liability for any loss, damage or jury resultg from the use of formation and data here nor is any warranty expressed or implied. Always cross-reference the bullet date with the most current version listed at the web site noted this literature. North America South America Europe Asia Pacific Middle East San Pedro Ave. Suite 200 Avenida Fernando Simoes P.O. Box 6, 4190 CA No. 7A, Tuas Avenue 3 P.O. Box San Antonio, Texas USA Recife, Brazil Geldermalsen, The Netherlands Jurong, Sgapore Dubai, UAE Phone: Phone: Phone: Phone: Phone: fgspipe@nov.com 2012 National Oilwell Varco. All rights reserved. CI June 2010
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