Knauf C-Form Suspended Ceilings

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1 Knauf C-Form Suspended Ceilings The Knauf C-Form Suspended Ceiling system uses the minimum number of different components and is extremely easy and quick to install. The system is very strong and perfect for larger ceiling areas. Metal Components Metal Components Metal Perimeter Support. The Knauf Intersection Connector is used to join the upper and lower Knauf C. Knauf Strap Hanger. Plasterboard Metal Components Fixings Our full range of Knauf Plasterboards is available to use with the Knauf C-Form Suspended Ceiling system. Knauf C Channel forms the main suspension grid. Knauf Screws are self-drilling and self-tapping and are designed to work perfectly with Knauf Plasterboards. 118 C-Form Suspended Ceilings

2 C-Form Suspended Ceiling The Knauf C-Form Suspended Ceiling system can provide up to 2 hours fire protection and easily accommodates changes in level. Key Features Recommended for large ceiling areas and long spans Recommended when creating deep voids Extremely strong and resistant to movement Finishing Fixings Our complete range of finishing products includes hand-applied jointing, plaster and ready-mixed solutions. See our full guide on page 210. Knauf Nut and Bolts. Metal Components The Knauf C Channel Connector is used to extend Knauf C. Knauf Soffit Cleat. Knauf Angle Section is used as Metal Hanger. Metal Components Use Knauf Universal Bracket as an alternative to Knauf Strap Hanger for shallow voids. Our range of Ceiling Solutions includes: MF Suspended Ceilings 128 Direct to Joists 138 Warm Roof Linings 140 Acoustic Ceilings 194 C-Form Suspended Ceilings 119

3 Knauf C-Form Suspended Ceilings Fast track to your optimum solution Choose Find your 1 2 your sector performance levels 3 Find your solution Residential Education Commercial Healthcare Fire Loading Dimensions If your requirements fall outside these please contact Knauf Technical Services. Fire Protection to Floor or Roof Cavity above Soffit Lining CF1/08 Fire* Suspension 2 layers of 12.5mm Knauf Wallboard, fixed system, with 100mm Knauf Earthwool Acoustic Roll within cavity in the void 30 mins 1200mm 1200mm mm 19.6 Soffit Lining CF2/13 Fire* Suspension 2 layers of 15mm Knauf Fire Panel, fixed system, with 30mm Knauf Universal Slab RS45 in the void 60 mins mm mm mm 27.4 * Fire resistance period in accordance with BS 476: Part 22: Note: Consideration to the effect on fire performance must be given when installing services, as penetrations may affect the resistance period if not treated correctly. Fire Protection to Steel Beams supporting Concrete Floors Soffit Lining CF3/13 Fire* Suspension 1 layer of 12.5mm Knauf Fire Panel fixed system 30 mins 1200mm 1200mm mm 12.0 Soffit Lining CF4/13 Fire* Suspension 2 layers of 12.5mm Knauf Fire Panel fixed system 60 mins 1200mm 1200mm mm 22.0 * Fire resistance period in accordance with BS 476: Part 23: Note: Consideration to the effect on fire performance must be given when installing services, as penetrations may affect the resistance period if not treated correctly. 120 C-Form Suspended Ceilings

4 Knauf C-Form Optimised Solutions These are our Optimised Solutions; should your requirements fall outside these then please contact our Knauf Technical team who can provide detailed guidance for your project. Knauf Technical Services: Performance you can trust All Knauf C-Form Suspended Ceilings utilise high-quality, purpose- designed Knauf Plasterboards, Knauf Metal Components and Knauf Accessories, tested and warranted to work together as a whole system. Fire Protection to Timber Floor Construction Soffit Lining CF5/13 Fire* Suspension 1 layer of 12.5mm Knauf Fire Panel fixed system 30 mins 1200mm 1200mm mm 12.0 Soffit Lining CF6/13 Fire* Suspension 2 layers of 12.5mm Knauf Fire Panel fixed system 60 mins 1200mm 1200mm mm 22.0 Soffit Lining CF7/13 Fire* Suspension 3 layers of 15mm Knauf Fire Panel fixed to the underside of a Knauf C-Form Ceiling system, with 40mm Knauf Universal Slab RS45 in the void 120 mins mm mm mm 39.8 * Fire resistance period in accordance with BS 476: Part 21: Note: Consideration to the effect on fire performance must be given when installing services, as penetrations may affect the resistance period if not treated correctly. Ceiling System Loading Information The addition of services, ventilation and lighting can add significant loading to the ceiling system if the additional mass is to be borne by the ceiling. Please check the table below to see if the support channels need reducing to ensure the system is adequately specified. C-Form ceiling Total load including weight of ceiling system this should include any additional lighting/ventilation system Suspension Hanger centres (mm) C Channel centres (mm) C Channel centres (mm) C-Form Suspended Ceilings 121

5 Knauf C-Form Suspended Ceilings Installation Procedures Knauf Ceiling systems are designed to be simple and fast to install. Knauf Technical Services are on hand should you have any questions or unusual situations to deal with. General The Knauf C-Form Suspended Ceiling system must be installed in accordance with Knauf s recommendations and the recommendations of BS 8212: 1995 and BS 8000: Part 8: When creating an airtight space, methods for the reduction of potential ceiling lift should be considered. For further advice contact Knauf Technical Services. Perimeter Fixing 1 20mm Perimeter Support should be secured to the walls at the required heights, at maximum 600mm centres and 50mm from the ends of channels. The top of the channel should align with the underside of the upper Knauf C Channel. Perimeter Support channels forming the perimeter do not need to be mechanically fixed together. Suspension 2 Select the fixing centres suited to the ceiling loading. See page 121. Fix Knauf Soffit Cleats to the structural soffit with suitable fixings. Choose either Knauf Angle Section or the flexible Knauf Strap Hanger and fix to the Knauf Soffit Cleat. When creating a shallow ceiling void, Knauf Universal Brackets can be used. C 3 The centres of the upper Knauf C depend on the loading requirements. See page 121. Knauf Angle Section or Knauf Strap Hanger should be fixed staggered to either side of the Knauf C Channel with two Knauf Wafer Head Jackpoint Screws. The upper C should lie on the upper flange of the 20mm Perimeter Support. C 4,5,6 The lower Knauf C should be positioned at mm centres within the perimeter channels to coincide with the abutments of the boards, which will be fixed later. Connect the lower C to the upper C by means of Knauf Channel Intersection Connectors. These connectors fit over the upper C and snap-fix into the lower C. Insulation Once the upper and lower Knauf C have been connected and before the boarding has started, the specified Knauf insulation should be inserted above the upper C, if required. Care should be taken to ensure that the insulation is fitted neatly without gaps at abutments or between different rolls. Movement Control Joints Create movement control joints where ceiling runs exceed 10m, coinciding where possible with movement joints in the surrounding structure. Boarding 7,8 All boards should be offered up to the ceiling grid with the decorative face of the boards outwards and secured with Knauf Screws at maximum 230mm centres. Fixing centres should be reduced to 150mm at ends and perimeter. Boards should be mounted at 90 to the direction of the ceiling channels. Once Knauf Plasterboards have been installed, spray apply Knauf Readymix plaster to finish ceiling ready for decoration. 122 C-Form Suspended Ceilings

6 1. 2. Fixing Knauf Perimeter Channel. Fixing Knauf Angle Section as hanger Fixing Knauf Angle Section to upper Knauf C Channel. Positioning lower Knauf C Channel into Knauf Perimeter Channel Measuring the distance between lower Knauf C. Connecting lower and upper Knauf C Channel with Knauf Channel Intersection Connectors Screw fixing the Knauf Plasterboard to the lower Knauf C. Spray-applied Knauf Readymix Plasters make finishing ceilings safe, easy and fast. Knauf Training Courses We offer a range of comprehensive training courses at our purposebuilt training schools to ensure the installer is fully up to speed with the latest techniques and regulations. See page 276 for more information. C-Form Suspended Ceilings 123

7 Knauf C-Form Suspended Ceilings Application Details These details represent some of the most common design situations relevant to the Knauf C-Form Suspended Ceiling system. Knauf Technical Services can advise on any specific detail you are trying to achieve. Section through ceiling Detail 1 Suitable fixing Structural Soffit mm Knauf Strap Hanger or Knauf Angle Section Knauf Channel Intersection Connector Knauf Wafer Head Jackpoint Screws Perimeter Support Knauf C Channel Knauf C Channel Note: Proposed fixing into substrate to be designed to take required loading. Abutment to wall Detail 2 Suitable fixing Structural soffit mm Knauf Strap Hanger or Knauf Angle Section Knauf C Channel Perimeter Support Knauf Channel Intersection Connector Knauf C Channel Note: Proposed fixing into substrate to be designed to take required loading. Where you see these icons in a detail, that detail is particularly relevant to that sector. 124 C-Form Suspended Ceilings

8 Movement control joint Can be formed simply with standard components as shown, ideally coinciding with movement joints in the building structure. Detail 3 Suitable fixing Structural soffit Knauf Strap Hanger Knauf Channel Intersection Connector Knauf Wafer Head Jackpoint Screws Knauf C Channel Knauf C Channel Knauf Movement Control Joint Note: Proposed fixing into substrate to be designed to take required loading. Junction with partition Detail 4 Partition to suit Knauf Flat Fixing Plate Knauf Sealant Ceiling to suit Note: Proposed fixing into substrate to be designed to take required loading. C-Form Suspended Ceilings 125

9 Knauf C-Form Suspended Ceilings Change of level and bulkhead Detail 5 Knauf Strap Hanger or Knauf Angle Section Knauf Wafer Head Jackpoint Screws Knauf C Channel Perimeter Support 25 x 50mm Knauf Angle Knauf C Channel Change of level and bulkhead Detail 6 Knauf Strap Hanger or Knauf Angle Section Knauf C Channel Knauf Channel Intersection Connector Knauf Wafer Head Screws Perimeter Support Knauf C Channel Knauf C Channel Where you see these icons in a detail, that detail is particularly relevant to that sector. 126 C-Form Suspended Ceilings

10 Change of level and bulkhead Detail 7 Max 100mm Knauf Strap Hanger or Knauf Angle Section Knauf C Channel Knauf C Channel 25 x 50mm Knauf Angle Perimeter Support Change of level and bulkhead Detail 8 Max 100mm Knauf Strap Hanger or Knauf Angle Section Knauf C Channel Knauf Channel Intersection Connector Knauf C Channel Perimeter Support Knauf Wafer Head Screws Perimeter Support C-Form Suspended Ceilings 127

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