Platform Touch Voltage Protection Membrane System (PTVPMS)

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1 Platform Touch Voltage Protection Membrane System (PTVPMS)

2 Platform Touch Voltage Protection Membrane System exclusively from TOKAI! A Protection Solution In Accordance to the International Standards of VDE 0115 and EN Introduction Tokai Platform Touch Voltage Protection Membrane System (PTVPMS) is a customized solution installed at MRT Platforms to safeguard passengers on the platform from possible electrical shocks caused by touch and step voltages. These electrical shocks can occur during: Boarding / Alighting Physical contact with the train Physical contact with Platform Screen Doors (PSDs). Potential Hazards Potential hazards such as electrical shocks to passengers due to the different voltage potentials which can occur around the platform edge especially between the platform screen door and train or train depot workshop area. For our MRT system, the platform screen doors that are installed at the underground and elevated stations are in close proximity to the train at the station platform edge, and this is the area that poses the highest risk to touch potential and its associated hazards. Therefore to mitigate this risk, a protection zone in the form of an insulation system is required, and in doing so we are able to protect passengers on the platform from accidental contact with high voltage that with sufficient energy may result in severe injury or death. System Benefits Our insulation membrane solution is in accordance to the International Standards of VDE 0115 and EN Bonded type Membrane with hot-liquid applied to the required thickness (2.5mm 3mm) both horizontal and vertical application No adhesive used, hence porous or air-void between membrane and concrete is avoided. Earth resistance compliance test in accordance to the BS 7430 and MS IEC 62305:2006 Proven reliability and durability for MRT Projects pg2

3 Membrane Type Bonded type Membrane with hot-liquid applied to the required thickness of 2.5mm 3mm for both horizontal and vertical applications. Membrane Specifications Subjected to Volume Resistivity Test of ASTM D257:2014 Standard and results states that the Volume Resistivity is tested to exceed 5x10 14 ohm-cm. 2.5m The Protection Zone The protection zone coverage of the membrane shall be 1.8 to 2.4m away from the Passengers Screen Door (PSD) and to the height of 2.5m above Finished Floor Level (FFL). 1.8 to 2.4m image for illustration purposes only Testing of Membrane Testing of the membrane shall be carried out with the Digital Insulation Tester with a testing voltage of 250/500V DC and the passing criteria shall be as follows: On Membrane Surface - 500,000 ohm in dry/damp condition On Platform Surface - 35,000 ohm in dry condition - 10,000 ohm in damp condition Insulation Sealant A High Resistivity Sealant shall be used to seal off all gaps between the floor and the Insulation Membrane which have the following characteristics in accordance to ASTM D257:2014 Standard: Volume Resistivity : 1 x ohm cm Elongation Break : 200% Tokai PTVPMS with PSD doors installed Tokai PTVPMS Site Installation pg3

4 Platform Touch Voltage Protection Membrane System:Process HOT APPLIED RUBBERIZED ASPHALT SYSTEM The system uses hot asphalt as a medium to adhere the asphalt touch voltage membrane onto the substrate thereby generating a fully bonded system. The hot asphalt application method promotes a fully bonded system that eliminates water admitting gaps. Regardless of the quality of the membrane used, cold application method will always leave some gaps that may possibly admit water as illustrated in the adjacent diagram. Hot applied system traffic type Sectional view Demerits of cold application method Water path (passage) TOKAI MEMBRANE The membrane incorporates a non-woven mat and synthetic fiber mesh as reinforcement impregnated with a high resistivity membrane on both sides with styrene butadiene modified asphalt. This high resistivity membrane provides an elastic body with excellent tensile strength on account of its high modulus configuration. The latter enhances the ability of the high resistivity membrane to follow the movement of the substrate thereby reducing the possibility of rupture to the membrane caused by substrate movement. BEHAVIOUR OF HIGH-MODULUS MEMBRANE Stress distribution. Shifting and floating occurs BEHAVIOUR OF LOW-MODULUS MEMBRANE Stress concentration When the crack width is extended local bending applying compression When the crack width is reduced pg4

5 Platform Touch Voltage Protection Membrane System:Specifications PERFORMED SHEET ELECTRICAL INSULATION MEMBRANE DESCRIPTION. The high resistivity membrane is a styrene butadiene rubber modified asphalt performed sheet electrical insulation membrane which incorporated a polyvinyl and polyester synthetic fabric. FIXES. The high resistivity membrane is designed to provide complete electrical insulation protection with extensive applications for many rail projects. Anti-static powder High resistivity membrane compound Non-woven fabric Synthetic fiber mesh High resistivity membrane compound Anti-static powder FEATURES Excellent tensile strength and dimensional stability. A seamless built-up electrical insulation protection Comes in an easy-to-handle rolls of prefabricated membrane. ITEM OF TEST PRODUCT Mass of one roll (kg) Length of one roll (m) Width (mm) Unit mass of product (g/m 2 ) Unit mass of web (g/m 2 ) Unit mass of rubberized asphalt (g/m 2 ) Tensile strength (N.10mm)(kgf/10mm) Elongation at MAXIMUM LOAD (%) 3% Tensile strength (N/10mm)(kgf/10mm) Tensile product Referring to 10mm of width (N.%/10mm)(kgf.%/10mm) TECHNICAL DATA TEST RESULT Longitudinal direction Cross direction Longitudinal direction 7.5 Cross direction 6.0 Longitudinal direction Cross direction 91.5 Longitudinal direction 1070 Cross direction 620 OUR REQUIREMENT 30.0 min 21.0 min 1000 min 1400 min 260 min 600 min 80 (8.2) min 80 (8.2) min 5.0 min 5.0 min 40 (4.1) min 40 (4.1) min 400 (41.00) min 400 (41.00) min) pg5

6 Platform Touch Voltage Protection Membrane System:Installation SURFACE PREPARATION Structural slab shall be cast with a monolithic power-float or steel-trowel smooth to achieve rigid and even concrete finishes. New concrete structure should be cured for more than 14 days old prior to commencement of touch voltage membrane works. All pipe penetrations shall be installed with flanges and firmly cast in. PRIMING The substrate is first primed with an asphaltic adhesive primer at the minimum of 0.3 kg per square metre. Allow primer to cure so that all inherent solvents in the primer have evaporated. Installation During the installation process, each roll of the high resistivity membrane should align with the adjacent roll. The membrane should then be installed simultaneously with hot asphalt by unrolling the electrical insulation membrane. Subsequent shifting of the roll should be avoided after pouring of hot asphalt compound has begun. All laps should be 100 mm which can be achieved by lines already drawn on every roll of the high resistivity membrane during the manufacturing process. Joints should be lapped and should be staggered. pg6

7 Project Reference Sites from MRT Line 1 PTVM System For All 7 MRT Underground Station. MRT Package S1 (3 stations) MRT Package S2 (3 stations) MRT Package S4 (2 stations) MRT Package S5 (4 stations) MRT Package S6 (3 stations) MRT Package S7 (2 stations) MRT Package S8 (3 stations) pg7

8 An Award Winning Company with a solid track record and portfolio As the nation s leading lightning protection and security solutions provider, TOKAI is proud to provide quality products and services that protects your homes, buildings, lives and businesses. We are the only ISO certified lightning and security solutions provider in the nation. Our products are registered with Jabatan Kerja Raya and SIRIM. Tokai s Earthing & Lightning Protection Systems are in full compliance to IEC & BS EN 62305:2006 and are tested in accordance to *BS and Established in 1993, Tokai has grown from strength to strength, winning numerous projects that have become landmarks in the nation. Tokai is the dominant force in the field of lightning & surge protection as well as engineering security solutions. Tokai Group of Companies is a 100% Malaysian owned entity. Our engineers and technicians are highly-trained with vast project experience to ensure total customer satisfaction. Tokai's name is synonymous with quality and excellence. Please visit our website for more details. * tested to 100KA of lightning currents TOKAI S TOTAL LIGHTNING & EARTHING SOLUTIONS Fully complies to IEC & BS EN , tested in accordance to *BS and *100KA of Lightning Currents Tokai Earthing & Lightning Protection System Tokai Exothermic Welding Tokai Marconite Tokai Electronic Surge Protection System Stray Current Control & Monitoring System + Touch Voltage Protection System Stray current enters pipeline Rail current return path Soil current return path Sub-station - Ground Stray current leaves pipeline Tokai Engineering (M) Sdn Bhd ( W) Lot 14, Jalan Astaka U8/82,Seksyen U8, Bukit Jelutong, Shah Alam, Selangor, Malaysia. Tel: Fax: european ec certification group ISO 9001 REGISTERED FIRM 4152 european ec certification group ISO 9001 REGISTERED FIRM QS CB 07 TESTED AND CERTIFIED COMPLIANT TO MS IEC 62305, BS EN : 2006 & PAS 68 v

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