Master-Seal Surface-Applied Waterproofing System
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1 P 1/7 INDUSTRIAL ROOFING, INC. Master-Seal Surface-Applied Waterproofing System Master-Seal is a highly effective waterproofing system designed to seal surfaces from water seepage in roofs with minimum slope. It is also highly resistant to water ponding and ideal for concrete roofing. Master-Seal consists of three specialized products formulated from a highly resistant polymer or synthetic rubber. This provides each product with optimal waterproofing properties and durability in climates with frequent rain and high temperatures. The systematic application of Master-Seal forms a uniform, seam-free, impermeable barrier over most types of surfaces. Master-Seal is: Easy to apply. Each product may be applied using rollers, soft or fine bristle painting brushes. It is ideal for application using airless sprayers. It can be applied over moist surfaces. Safe to apply. Does not contain toxic or flammable solvents. Does not emit harmful vapors or odors. Application materials can be easily cleaned with water. Specifically designed for roofs with minimal slope. The systematic application of Master-Seal forms a seam-free membrane unlike other products which typically fail at the seam which can cause future water seepage. It is highly resistant to water ponding. Flexible. Its elastic properties absorb the effects of substrate expansion and contraction caused by temperature changes.
2 P 2/7 Application Instructions MASTER-SEAL ROOFING SYSTEM REINFORCED WITH FIBERGLASS MESH: The fiberglass mesh is recommended for roofing applications given a warranty of five (5) years. It is recommended that each product be applied in sunny and dry weather. Do not apply when the surface temperature is less than 68 degrees Fahrenheit (17 degrees Celsius). 1. Surface preparation: a. Remove all loose roofing material. For best results, remove any preexisting waterproofing products until the original surface is revealed. b. Clean all tar, grease or oil residues. c. Clean the surface with water pressure washing equipment. For best results, use water pressure washing equipment capable of delivering 3,000 psi at 4 gpm (12,000 cleaning units). d. Level locations where water ponding exists. Locations where water ponding exist should not exceed half an inch in depth or the water content not completely evaporate in a 48 hour period. See recommendations of page 5. e. Repair all surface imperfections in order for the surface to be smooth. f. Install additional drainages if necessary. 2. Apply Master-Seal Roof Primer which will penetrate and seal surface porosity creating a firm base. a. Apply at a ratio of 100 square feet per gallon. Procure to saturate the surface in a single application. Some surfaces may require additional applications depending on its porosity. b. Spread any excess accumulation of primer in order to accelerate its drying time. The primer should dry in approximately 1 hour. 3. Apply Master-Seal Roof Sealer in order to seal the surface. It is recommended to use a minimum of 1 pail (5 gallons) for every 300 square feet of surface. a. Apply a first coat at a ratio of 120 square feet per gallon. Procure to coat all surface cracks. Avoid excessive accumulations of sealer. The drying time should be approximately 1 hour. b. Continue applying additional coats of sealer until all of the estimated material is consumed in order to obtain the desired membrane thickness. At this point, the membrane thickness should be no less than 20 mils. Apply additional coats as necessary to achieve this.
3 P 3/7 Note: Once dry, Master-Seal Roof Sealer should not remain exposed to the sun s heat for prolonged periods of time. If necessary, apply a thin coat of Master-Seal Roof Coating. This should prevent the surface from heating excessively and possible blistering. 4. Install the reinforcement fiberglass mesh by applying Master-Seal Roof Coating in order to protect the previous layers. It is recommended to use a minimum of one pail (5 gallons) per 250 square feet of surface. a. Place the mesh directly over the surface (once it s dry) and cover it with a generous coat of Master-Seal Roof Coating. Use a soft or fine bristle broom or brush preventing empty spaces beneath the mesh. The drying time should be approximately 1 1/2 hours. For best results on irregular surfaces, it is recommended to soak the mesh with water for approximately 2 or 3 minutes. Then, drain any excess water. This will facilitate its installation by making the mesh conform to the surface. b. Apply the remaining pails of Master-Seal Roof Coating until the mesh is completely covered. The drying time will be approximately 1 1/2 hours. c. Make a final inspection every 100 square feet. The average membrane thickness must not be less than 45 mils and no less than 35 mils at any place. Apply additional coats as necessary. MASTER-SEAL ROOFING SYSTEM REINFORCED WITH POLYESTER MESH: The polyester mesh is recommended for roofing applications given a warranty of ten (10) years. 1. The surface preparation and application of Master-Seal Roof Primer and Master-Seal Roof Sealer are identical as the previous section described in steps one (1) through three (3). 2. Apply Master-Seal Roof Coating to protect the previous layers. It is recommended to use a minimum of one pail (5 gallons) for every 175 square feet of surface. a. Place the polyester reinforcement mesh directly over the dry surface and cover it with a generous coat of Master-Seal Roof Coating. Use a soft or fine bristle brush or broom. Make sure no empty spaces are present beneath the mesh. The approximate drying time is 1 1/2 hours. b. Apply the the rest of the Master-Seal Roof Coating until the mesh is completely covered. The approximate drying time is 1 1/2 hours. c. Make a final inspection every 100 square feet. The average membrane thickness must not be less than 55 mils and no less than 35 mils at any place. Apply additional coats as necessary.
4 P 4/7 Master-Seal Waterproofing System ROOF COATING ROOF COATING Apply a final coat of Roof Coating, making sure the mesh is completely covered. Adhere the mesh over the Roof Sealer with a generous coat of Roof Coating. MESH See note 4. ROOF SEALER ROOF SEALER Apply all of the Roof Sealer in 2 or 3 coats. See note 3. ROOF PRIMER Apply a coat of Roof Primer making sure that the surface and cracks are saturated. Notes: 1. For more details on the application of each layer, refer to the previous pages. 2. Use soft bristle brushes, brooms or rollers to apply each product. Airless paint sprayer machinery can also be used. 3. Avoid excessive accumulation of materials in order to accelerate the drying time. 4. It is recommended to cover the Master-Seal Roof Sealer (once dry) with a fine coat of Master-Seal Roof Coating in order to prevent overheating from the sun which can cause blistering during the application process. 5. In order to facilitate the application of the fiberglass reinforcement mesh, submerge the roll in water for a few minutes, and then wring the roll from excess water. This will make the mesh more manageable and flexible. The use of a fine bristle brush or broom is recommended to install the mesh. This will prevent wrinkles and empty spaces beneath the mesh.
5 P 5/7 Surface Crack Repair Recommendations Before proceeding to seal the surface with the Master-Seal Roofing System, it is necessary to repair and seal all cracks with a width greater than 1/8 of an inch. In order to do this, prepare a mixture of Master-Seal Roof Seal and sand, preferably sifted beach sand. 1. In a container, pour one part (by volume) of Master-Seal Roof Sealer. 2. Pour the sand at a ratio or three (3) parts for every part of Master-Seal Roof Sealer (3:1 ratio). For example, add three gallons of sand for every gallon of Master-Seal Roof Sealer. 3. Mix with a trowel or power drill mixer. 4. If necessary, add more sand until the desired consistency is obtained. It is recommended to not exceed four (4) parts of sand for every part of Master-Seal Roof Sealer. 5. Use the mixture to fill cracks and smooth out surface imperfections using a trowel, spatula, and a brush. For a better finish, keep the surface sprayed with water while using a brush to apply the finish. 6. Clean all equipment with water immediately after use. Recommendations for Leveling and Smoothing Surfaces In order to prolong the life of the waterproofing system, it is recommended to level surfaces where water accumulates at more than 1/2 an inch in depth or where it does not evaporate in a 48 hour period. In order to level these surfaces, use a mixture of sand, Portland cement, and Master-Seal Roof Primer. The primer is an ideal additive to impart adhesion and flexibility to the cement, making it less likely to detach with time. It is recommended to smooth all surface imperfections in order to obtain an even surface. This will greatly help with the application of the system, specially the uniform installation of the reinforcement mesh. 1. Apply a coat of Master-Seal Roof Primer over the area to be leveled at a ratio of 100 to 150 square feet per gallon. 2. Prepare a mixture of three parts sand for every part of cement. For example, three gallons of sand and one gallon of cement. Mix the dry sand and cement. Do not add water. 3. Prepare a mixture of one part water with one part Master-Seal Roof Primer. 4. Mix both the sand and cement with the diluted primer until the desired consistency is obtained.
6 P 6/7 Master-Seal Surface Applied Waterproofing System Materials Estimate Approximate Coverage (Square Feet) Materials Fiberglass Mesh Polyester Mesh Master-Seal Roof Primer Master-Seal Roof Sealer Master-Seal Roof Coating Approximate Coverage (Square Feet) Fiberglass Mesh Roll 420 (36" x 150') Polyester Mesh Roll 975 (42" x 300') Example: Note: The roofing surface measures 43 feet in length by 35 feet in width. Area = length x width = 43 x 35 = 1,500 square feet Materials: Pails needed = Area Coverage. 1. Roof Primer 1, = 3 Pails 2. Roof Sealer (red) 1, = 5 Pails 3. Roof Coating (white) 1, = 6 Pails 4. Fiberglass Mesh 1, = 3.6 (4 Rolls) These specifications and procedures are to be used as a general guide. Particular conditions of the roofing surface may require additional quantity of materials, recommendations or modifications from the manufacturer. It is not recommended to be used on certain types of lightweight concrete. Always consult the manufacturer.
7 P 7/7 Master-Seal Surface Applied Waterproofing System Maintenance: Master-Seal Waterproofing System does not require special maintenance procedures. For best results, it is recommended to clean the surface periodically. This will prolong the reflective property of the system, keeping the underlying structure cooler. 1. Inspect the roof at least every six months. The frequency with which the roof is cleaned will depend on the climate and surroundings. Keep all drains clean and clear of debris. 2. If necessary, clean the surface with water and a brush. Any type of domestic cleaning detergent can be used. Pressure washing equipment can also be used, but be careful and keep the nozzle tip far from the surface in order to prevent any damage to the system. Fan-type nozzle tips with a measurement of 25 or greater are recommended. Do not use rotating nozzle tips. Repairs: Any rupture or perforation can be easily repaired by applying the products with a brush or roll. 1. Clean around the affected area extending by about twelve (12) inches. Follow the cleaning recommendations above. 2. Cut and remove any detached material. 3. Apply the products over the affected area following the steps indicated in the application instructions. Disclaimer The information contained in this document, including but not limited to any recommendations regarding the use and application of Master-Seal products, is given in good faith based on (IRI) current experience and knowledge of its products. In no event shall our company be liable for any direct, indirect, punitive, incidental, special consequential damages, to property or life, whatsoever arising out of or connected with the use or misuse of our products. Any deviation from any of the instructions, uses, applications and recommendations contained in this document is under the sole responsibility of the user. The user must test each product for suitability for the intended application and purpose. Prior to each use, the user must always read and follow the warnings and instructions on the product s current label, Technical Data Sheet, and Material Safety Data Sheets are available at. IRI provides this generic detail as a general guide for informational purposes only. This detail is not intended to replace sound engineering and architectural practices, and should not be relied upon for that purpose. IRI assumes no liability with respect to the provision of this detail, the preparation of the specifications, the design of the roofing or waterproofing system, the preparation and approval of the details and shop drawings, or for determining their suitability for a particular project or application. The architect, consultant, engineer or professional designer for a particular project, bears the sole responsibility for the design of the roofing or waterproofing system, for the preparation of the specifications, the preparation and approval of the details and shop drawings, and for determining their suitability for a particular project or application. INDUSTRIAL ROOFING, INC. MAKES NO WARRANTY OF ANYKIND, EITHER EXPRESS OR IMPLIED, AS TO THE CONTENT OF THIS DETAIL GUIDE. IRI SHALL NOT BE RESPONSIBLE UNDER ANY LEGAL THEORY TO ANY THIRD PARTY FOR ANY DIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING FROM THE USE OF THIS DETAIL GUIDE. While IRI provides general instructions for the installation of its products, the means and methods used by the contractor for surface preparation as well as the means and methods employed by the contractor in the installation of Master-Seal Surface Applied Waterproofing System, are the responsibility of the contractor.
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