EXTRA CO EXTRA CO. Prefab and Interiors. Fibre Glass & Prefab Houses L.L.C. Fibre Glass & Prefab Houses L.L.C.

Transcription

1 EXTRA CO EXTRA CO Fibre Glass & Prefab Houses L.L.C. Fibre Glass & Prefab Houses L.L.C. Prefab and Interiors

2 About Extra Co Company History Extra Co was established in Sharjah, United Arab Emirates in the year The company started out as a very small operation with few workers producing small fiberglass water tanks. Since then, Extra Co has significantly grown in size and capabilities to become a leading industrial manufacturer in the region for thousands of different products, with more than 4,000 employees throughout the United Arab Emirates. Extra Co s products and services have reached many parts of the world, including the Middle East, Africa, Europe, and the United States of America. Throughout its operations, Extra Co has adopted state-of-the-art manufacturing technologies and has pioneered new manufacturing methods to bring customer requirements to reality; all while maintaining the highest quality standards. Extra Co possesses several accreditations for its product ranges and operational procedures from the most globally acknowledged and reputed quality standards institutions. Extra Co s product portfolio grew over the years to form four major Business Units: 1. The Fiberglass Composites Business Unit manufactures everything from standard fiberglass infrastructure products to specialized custom fiberglass products. 2. The Prefab & Interiors Business Unit manufactures both standard and customdesigned prefab houses for temporary and permanent use, as well as complete interior fit-outs and carpentry work. 3. The Precast Business Unit produces and installs standard and custom elements in GRC, gypsum, and concrete 4. The Metal Works Business Unit produces and erects all types of Steel Structures, designs and manufactures scaffolding systems, supplies cut and bent steel reinforcement bars for the construction industry, and manufactures steel profiles for structural and sheeting requirements

3 Prefab & Interiors Business Unit BUSINESS UNIT DIVISIONS PRODUCT RANGES Prefab Site Offices Prefab Accommodation Prefab & Interiors Prefab Interiors Prefab Ablutions, Kitchens & Halls Prefab Guard Houses & Kiosks Prefab Villas ExtraCAD Furnishings & Fit Outs Doors & Frames Raised Floors & False Ceilings Prefab & Interiors Accreditations ISO 9001:2008 certified for all products and services BM Trada (Q-Mark) certified for Timber, Steel, and Composite Fire Doors UAE Civil Defense certified for Timber Fire Doors

4 PREFAB Division The Prefab Division manufactures different products as per the customer requirements. Simple temporary solutions are available, as well as more sophisticated and specialized solutions for more long term uses. Extra Co Prefab units can be manufactured to meet specifications required by any authority or auditing party. The prefab products can be built in self contained transportable units for easy shifting, or can be built onsite on top of a concrete base/floor. The walls can be made of wooden panels, metal composite panels, or any other panel type as per the customer requirements. Some of the product ranges include Site Offices, Accommodation, Ablutions, Kitchens & Halls, Guard Houses & Kiosks.

5 Prefab Site Offices Site Offices can be manufactured as per the design of the customer (standard designs are also available). Site Offices can be built from single or multiple joined units, and in single or multiple stories. Internal room divisions are structured as per customer requirements. Toilets and Kitchens/Kitchenettes can also be incorporated into site office units. Internal finishing of site offices can be simple as well as of very high standards, based on the requirements of the customer.

6 Prefab Houses - Advantages Easy To Produce Easy to Transport Easy to Assemble Easy to Dismantle Saves Money & Time Multiple Unit 2 Main Specification Categories: Standard Specifications Fire Rate Specifications (Extra Co is approved by Abu Dhabi Civil Defense) Manufacturing Systems: Single Unit Systems Multi Unit Systems Knock Down Unit Systems Multi-Storey Systems (G+1, G+2, G+3) Transport Single Units Knock Down Units

7 Prefab Guard Houses & Kiosks Guard Houses & Kiosks can be manufactured as per the design of the customer (standard designs are also available). Guard Houses & Kiosks are built as independent self-contained units since they are usually small in size. Kiosks can be used for different purposes, such as control rooms, canteens, and enclosures.

8 Kiosks

9 Prefab Accommodation Accommodation units can be manufactured as per the design of the customer (standard designs are also available). Accommodation units can be built from single or multiple joined units, and in single or multiple stories. Internal room divisions are structured as per customer requirements. Toilets and Kitchens/Kitchenettes can also be incorporated into accommodation units. Internal finishing of accommodation units can be simple as well as of very high standards, based on the requirements of the customer. As such, accommodation units can be configured to suit local laws and preferences for both workers and staff of different hierarchical levels.

10 Ablutions, Kitchen & Halls: Ablutions, Kitchens and Halls can be manufactured as per the design of the customer (standard designs are also available). Ablutions and Kitchens are usually built as independent self-contained units for easy utility connections and transport, but can be built as multiple joined units if the customer requires. Halls can be built from single or multiple joined units and can be used for different purposes, such as conference halls, mess halls, recreation halls and prayer halls. Internal finishing of ablutions, Kitchens and Halls can be simple as well as of very high standards, based on the requirements of the customer. Conference Hall Kitchen Ablution Mess Hall Prayers Hall

11 Prefab -- EXTRACAD is a turn-key building solution that uses advanced Cold Formed Steel (CFS) construction technology. ExtraCAD Manufacturing System is EXTRA Co.'s new manufacturing technology that improves quality and reduces delivery time of prefab houses. Extra CAD can be used to manufacture standard range of prefab houses but also accommodation camps (up to G+3) and low cost villas Cold Formed Steel ( CFS) is the core building component of the EXTRACAD building system. These steel elements make up the entire structure and frame elements of the end product.

12 Why Steel? Economic Superior Seismic Performance Non-Combustible Stable In Any Condition Rotting-Free Construction Process Not Effected By Climate Consistent Material Quality High Strength to Weight Ratio No Risk of Rusting Full Compatibility to Project and Design Elimination of Plumbing and Installation Mistakes Flexibility In Design Ease of Handling and Transportation Ease of Fabrication High Speed of Erection Most green building system

13 EXTRACAD -- SYSTEM OVERVIEW 3D Modelling Engineering & Detailing Manufacture EXTRA CAD Architecture, Design, Build, Maintenance, Services, Expertise, & Enablement Construction Assembly Individual Components

14 EXTRACAD - SYSTEM COMPONENTS: Walls Walls are the main supporting element in ExtraCAD construction Load Bearing Walls carry the load from super structure Non load bearing wall do not carry any load and act as partition only Walls are made up of vertical Studs at some determined spacing Horizontal studs are called Top and Bottom plate/track Horizontal Noggin / Blocking is used to strengthen the wall K-Brace is used to prevent skewing of walls while erection Joists Joists are horizontal members placed at specific distance to support Floor Floor Joists are of simple C sections or Open Web Type composed of C sections Capacity of Joist is depends on Thickness of material, Depth of Joist and number of screws at each connection Top Chord supports the Sheathing of the floor above Bottom Chord supports the Ceiling Web Members provide added strength to the Joist and can space between them can be used for mechanical/electrical conduits

15 Truss A truss is a type of Joist but comprises of one or more triangular units Trusses are composed of Top Track, Bottom Track and Web members Trusses are designed to carry Dead load, Live load and Wind Load Capacity of truss depends upon material thickness, spacing and arrangement of web members ExtraCAD Trusses can be modified to achieve aesthetic roof style Structural Behavior: EXTRACAD is ribbed type Construction, so load distribution is similar to load bearing type Load is transferred from roof truss to upper walls and lower wall carries load from upper wall along with floor load to the foundation. Load transferred to wall from Truss or Joist is dependent upon the span of supporting member and distributed Dead and Live load DL + LL DL + LL DL + LL DL + LL DL + LL DL + LL DL + LL

16

17

18 EXTRACAD FEATURES: Architectural Design + Engineering Design + Structural Analysis Preparation of Manufacturing Files + Manufacturing + Panel Assembly + Transportation + Erection Of The Houses On Site Electrical & Plumbing Installations + Interior And Exterior Cladding Architectural Drawings Converted to 3D Drawing EXTRACAD -- Advantages over Conventional Systems Time Saving 80% Cost Saving 15 to 20% Maintenance Saving 50% Life Expectancy 50 years + Green Building Construction No waste Workers Usage Saving 50%

19 EXTRACAD SPECIFICATIONS: Steel is Durable Galvanized with minimum Z180 coating (G60) Life expectancy of over 200 years Steel meets IBC, ASTM A653 and AISI specifications: G350 steel (50 ksi) 0.75 mm to 1.6 mm (22 gauge to 16 gauge) thick 89 mm profile (3-1/2 ) Steel Rated Assemblies: Fire Sound Designed to withstand: Live and dead loads Seismic loads Wind loads (including hurricane winds and uplift) EARTHQUAKE RESISTANCE: Dead load of ExtraCAD steel structures is about 30% of conventional structures Forces generated due to earthquake are very low as compared to conventional structures Forces are transferred from Floor or Roof diaphragm to load bearing walls Forces are transferred to foundation by Cross Bracings

20 INTERIORS Division: The Interiors Division manufactures many different products and provides many services to meet customer requirements. The Division can handle discrete product orders but can also take on complete Turnkey furniture and fit-out projects which would include flooring (raised flooring, tiles, wooden flooring, carpets, etc ), ceilings (false ceiling, gypsum boards, gypsum decoration), lighting appliances, furniture (chairs, tables, sofas, cupboards, etc ), doors & door frames, windows, sanitary ware, wall painting, and others. Some of the Interiors Division product ranges include Furnishings & Fit-Outs, Doors & Frames, Raised Floors & False Ceilings.

21 Furnishings & Fit-Outs All types of furnishings and fit-outs can be manufactured or sourced as per the requirements of the customer. This includes fit-outs for offices, residential units, restaurants, hotels, exhibition halls, Some of the products and services that are included in this product range are: Furniture Beds, Chairs & Sofas, Tables & Desks, Cupboards & Drawer Chests, Counters, etc Flooring Tiles & Marble, Wooden Flooring, Carpets, etc Ceilings False Ceiling, Gypsum Boards, Gypsum Decoration Decorative Items Mirrors, Planters, Pots, Statues, etc Lighting appliances & Sanitary Ware Doors, Frames, Windows, & Shutters Wall & Ceiling Painting & Cladding

22

23

24 Pergola

25 Doors & Frames Doors and frames are manufactured as per the design of the customer (standard designs are also available). They can be purchased individually or as part of a complete fit-out project. Since Extra Co utilizes a wide range of manufacturing technologies, doors and frames can be manufactured in wood (different wood types are available as well as fire rated doors), steel, or fibreglass depending on the application (aluminum is also offered and manufactured by Extra Co).

26 Fire Rated Doors We offers different choices for fire-rated doors, including 30 to 120 minute firerated wood doors and MDF doors. And since Extra Co fire doors have been designed to match other interior doors, your fire-rated doors will blend seamlessly with all doors in your home. Extra Co MDF doors are available with 120-, 90-, 60- and 30-minute fire ratings.

27 Scope Assessment / Doorset Description Rating Test Type Test Report Chilt/A01204 Extra Co HO min BS 476 Part 22 Chilt/A01205 Extra Co HO min BS 476 Part 22 Chilt/A05151 Extra Co HE min BS 476 Part 22 Chilt/A06087 Extra Co H min BS 476 Part 22 Chilt/A06218 Extra Co WS min BS 476 Part 22 Chilt/A06138 Extra Co Horizontal Access Hatches (Steel) min BS 476 Part 22

28 Fire Rated Doors

29 UAE Civil Defense Certificate for FR Doors

30 Certificates

31 Certificates

32

33 EXTRA CO Fibre Glass & Prefab Houses L.L.C. EXTRA CO Fibre Glass & Prefab Houses L.L.C. Telephone: +971 (6) / +971 (6) Fax: +971 (6) / +971 (6) Mail: P.O.Box 6174 Sharjah, UAE info@extraco.ae Website: