Basementsaver BP1 & BP2 Battery Backup Sump Pumps Installation

Transcription

1 Basementsaver BP1 & BP2 Battery Backup Sump Pumps Installation The Basementsaver BP1 and BP2 Battery Backup Sump Pump models use the same 12VDC powered pump unit that may be installed in either the BP1 configuration (INSIDE your sump) or the BP2 configuration (OUTSIDE your sump). You decide if you want maximum pumping performance by installing the pump in its BP1 configuration (1,800gph) or if you need to take advantage of the BP2 installation configuration (1,400gph) which is ideal for restricted sump volumes. Basementsaver BP1 Summary For Optimum Pumping Performance INSIDE The Sump The entire Basementsaver BP1 Battery Backup Sump Pump unit and float switch installs INSIDE your sump. The pump unit is usually positioned at a level above the sumpwater line so that it remains dry under normal conditions. When your primary sump pump fails to operate, the water level in your sump rises above its normal control level, automatically activating the BP1 float switch to provide emergency backup pumping service. The Basementsaver BP1 will remove an average 1,800gph through a 9ft head, or 2,600gph through a 5ft head. Basementsaver BP2 Summary Fits OUTSIDE The Sump For Restricted Sump Volumes The Basementsaver BP2 Battery Backup Sump Pump unit installs OUTSIDE your sump. Only the BP2 float switch is positioned INSIDE the sump, making the BP2 ideal for use when you have restricted sump volume. When your primary sump pump fails to operate, the water level in your sump rises above its normal control level, automatically activating the BP2 float switch to provide emergency backup pumping service. The Basementsaver BP2 will remove an average 1,400gph through a 9ft head, or 1,800gph through a 5ft head. Pumping Reserve Using a single Group 27 Marine Deep Cycle Battery, the BP1 & BP2 Backup Pump units will provide emergency pumping for: 96 hours assuming a 15 minute pump cycle (pump empties sump once every 15 minutes) 48 hours assuming a 5minute pump cycle (pump empties sump once every 5 minutes) 12 hours assuming a 1 minute pump cycle (pump empties sump once every 1 minute) Using two Group 27 Marine Deep Cycle Batteries, the BP1 & BP2 Backup Pump units will provide emergency pumping for: 192 hours assuming a 15 minute pump cycle (pump empties sump once every 15 minutes) 96 hours assuming a 5minute pump cycle (pump empties sump once every 5 minutes) 24 hours assuming a 1 minute pump cycle (pump empties sump once every 1 minute) NOTE: The battery is not included and should be purchased locally. If you have any questions visit or service@basementsaver.com with your question or call for help. Customer Support Hours Are 9am-5pm EST, Mon Fri (Excluding Holidays) It Really Is IMPORTANT That You Take The Time To Review All Of These Installation Instructions BEFORE Attempting To Install Your Battery Backup Sump Pump! 1

2 Basementsaver BP1 12VDC Battery Backup Sump Pump Installation INSIDE Sump 1,800gph IMPORTANT SAFETY NOTE: In order to avoid electrical shock, before attempting to install your Basementsaver backup pump unit, disconnect your primary sump pump from your electrical outlet. BP1 Step 1 BP1 Pump Unit Placement Connect the stainless steel floor bracket to the pump bracket with the screws and nuts that are provided. Then, slide the backup pump unit down the side of your sump until the floor bracket sits firmly on your basement floor in the BP1 configuration. Next, seatt the battery box on the floor bracket and place your battery inside the box (do not make any electrical connections yet). NOTE The BP1 pump unit should be positioned above the normal high water level, so that it remains dry until your primary sump pump fails. NOTE Position the BP1 pump unit so that the white discharge port fitting (shown in red circle in adjacent image) is sited so that it does not interfere with your primary sump pump or its discharge pipe. Your BP1 pump unit should now be securely supported close to the side of your sump, with the weight of the battery and box preventing any movement. BP1 Step 2 Install Barbed Discharge Hose Elbow Into Pump Unit Screw the black Barbed Discharge Elbow Hose Adapter into the pump unit discharge port so that its opening faces upwards (see red circle). Now, locate the provided Basementsaver white PVC Discharge Tee (shown in green circle) to be used in the next step. BP1 Step 3 Install Pump Discharge Tee Into Your Existing Primary Sump Pump Discharge Line Determine a suitable position to install the provided discharge Tee into your existing primary sump pump discharge pipe (see red circle). The position must be above a properly functioning check valve (replace your old check valve if necessary) The position must be within reach of the provided discharge fittings (review Steps 4-9 below before completing this step). Once you have located the Tee position, carefully, and as squarely as possible, cut and remove a 2 inch section from your main pump discharge pipe. Using PVC primer and glue (buy locally) prime, glue, and insert the Tee fitting into position on the main pump discharge pipe and allow time to dry completely. Now locate the provided Basementsaver white PVC Discharge Elbow (green circle) to be used in the next step. 2

3 BP1 Step 4 Install PVC Discharge Elbow Into Discharge Tee Insert the white PVC Discharge Elbow into the Tee fitting (red circle) so that it s opening faces directly downwards towards the sump. Using PVC primer and cement, set the Discharge Elbow permanently place and allow time to dry completely. Now locate the provided Basementsaver PVC Tube (green circle) to be used in the next step. BP1 Step 5 Install Discharge Tube Into Discharge Elbow Use the entire provided PVC Tube length, or cut the tube to your preferred length, and use PVC primer and cement to fix the tube into the Discharge Elbow (red circle). Now locate the provided Basementsaver Discharge Check Valve (green circle) to be used in the next step. BP1 Step 6 Install Discharge Check Valve Carefully cement the check valve into place making sure to heed the following notes: NOTE 1 - The Check Valve must be installed so that the water flow direction arrow is pointed upwards. NOTE 2 - Be careful to avoid spilling PVC cement into the workings of the Check Valve. Now locate the provided Basementsaver PVC Bushing Adapter (green circle) to be used in the next step. 3

4 BP1 Step 7 Install PVC Bushing Adapter Use PVC cement to glue the Bushing Adapter into the check valve. Now locate the provided Basementsaver Straight Black Barbed Hose Adapter (green circle) to be used in the next step. BP1 Step 8 Install Straight Barbed Hose Adapter Screw the Barbed Hose Adapter into the Bushing Adapter (red circle). Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Now locate the provided length of Basementsaver Black Flexible Discharge Hose to be used in the next step. BP1 Step 9 Install Black Flexible Discharge Hose Connect the Flexible Discharge Hose onto both barbed adapters. Now locate the provided Basementsaver PVC Suction Adapter (green circle) to be used in the next step. 4

5 BP1 Step 10 Install PVC Suction Adapter Push the PVC Suction Adapter into the suction port of the pump unit (red circle). Now locate the provided Basementsaver Black Suction Screen (green circle) to be used in the next step. BP1 Step 11 Install PVC Suction Screen Screw the Suction Screen into the open end of the suction adapter (red circle). Now locate the provided Basementsaver Float Switch (green circle) to be used in the next step. BP1 Step 12 Install Backup Pump Activation Float Switch Clamp the Basementsaver Float Switch onto your existing primary sump pump discharge pipe. NOTE The backup pump float switch should be placed on the primary pump discharge pipe at a height above the normal water level. You want the backup pump and the float switch to remain dry when your primary sump pump is operating under normal conditions. The backup pump unit and float should only become submerged and activated when your primary sump pump has failed, and the water level has risen higher in the sump than its normal control level. NOW GO TO PAGE 10 FOR PUMP STARTUP PROCEDURE 5

6 Basementsaver BP2 12VDC Battery Backup Sump Pump Installation OUTSIDE Sump 1,400gph IMPORTANT SAFETY NOTE: In order to avoid electrical shock, before attempting to install your Basementsaver backup pump unit, disconnect your primary sump pump from your electrical outlet. BP2 Step 1 BP2 Pump Unit Placement Place the pump unit on the basement floor next to your sump in the BP2 configuration. Now, locate the provided Basementsaver Discharge Tee (shown in green circle) to be used in the next step. BP2 Step 2 Install BP2 Pump Discharge Tee Into Your Existing Primary Sump Pump Discharge Line Locate a suitable position to install the provided discharge Tee on your existing primary sump pump discharge pipe (see red circle). This position must fulfill the following criteria: The position must be above a properly functioning check valve (replace your old check valve if necessary) The position must be within reach of provided discharge fittings (read Steps 3-6 below before completing this step). Once you have located the Tee position, carefully, and as squarely as possible, cut and remove a 2 inch section from your main pump discharge pipe. Using PVC primer and glue (buy locally) prime, glue, and insert the Tee fitting into position on the main pump discharge pipe and allow time to dry completely. Now locate the provided Basementsaver white PVC Bushing Adapter (green circle) to be used in the next step. BP2 Step 3 Install PVC Bushing Adapter Use PVC cement to glue the Bushing Adapter into the tee. Now locate the provided Basementsaver black Barbed Elbow Hose Adapter (green circle) to be used in the next step. 6

7 BP2 Step 4 Install Barbed Elbow Hose Adapter Screw the black Barbed Elbow Hose Adapter into the Bushing Adapter (red circle). Step 2 Step 3 Step 4 Now locate the Basementsaver black Straight Barbed Hose Adapter (green circle) to be used in the next step. BP2 Step 5 Install Straight Barbed Hose Adapter Screw the black Straight Barbed Hose Adapter into the white adapter at the pump discharge port (red circle). Now locate the provided length of Basementsaver black Flexible Discharge Hose to be used in the next step. BP2 Step 6 Install Black Flexible Discharge Hose Connect the Flexible Discharge Hose onto both barbed adapters. Now locate the provided Basementsaver white PVC Suction Elbow (green circle) to be used in the next step. 7

8 BP2 Step 7 Install PVC Suction Elbow Push the PVC Suction Elbow onto the suction port of the pump unit so that the open end faces down towards the sump (red circle). Now locate the provided Basementsaver PVC Tube (green circle) to be used in the next step. BP2 Step 8 Install PVC Suction Tube Use the entire provided PVC Tube length and use PVC primer and cement to fix the tube into the Suction Elbow (red circle). Now locate the provided Basementsaver Check Valve (green circle) to be used in the next step. BP2 Step 9 Install Check Valve Carefully cement the check valve into place on the end of the suction tube making sure to heed the following notes: NOTE 1 - The Check Valve must be installed so that the water flow direction arrow is pointed upwards. NOTE 2 - Be careful to avoid spilling PVC cement into the workings of the Check Valve. Now locate the provided Basementsaver white PVC Bushing Adapter (green circle) to be used in the next step. 8

9 BP2 Step 10 Install PVC Bushing Adapter Use PVC cement to glue the Bushing Adapter into the check valve. Now locate the provided Basementsaver black Suction Screen (green circle) to be used in the next step. BP2 Step 11 Install PVC Suction Screen Screw the Suction Screen into the open end of the suction adapter (red circle). Step 7 Step 8 Step 9 Step 10 Step 11 Now locate the provided Basementsaver Float (green circle) to be used in the next step. BP2 Step 12 Install Backup Pump Activation Float Switch Clamp the Basementsaver Float Switch onto the Basementsaver backup pump suction tube. NOTE The backup pump float switch should be placed on the backup pump suction tube at a height above the normal water level. You want the float switch to only become submerged and activate the backup pump when your primary sump pump has failed and the water level in your sump has risen above its normal control level. NOW GO TO PAGE 10 FOR PUMP STARTUP PROCEDURE 9

10 Basementsaver BP1 / BP2 Battery Powered Backup Sump Pump Start-Up And Operation Instructions 1. Start Up Procedure: If you feel unsure about any of the following procedure we advise that you consult with a licensed electrician. Connect all Red (+) Pos wires from the charger and the junction box (mounted on the battery box) together to the positive (+) battery terminal. Connect all Black (-) Neg wires from the charger and the junction box together to the negative (-) battery terminal using wing nuts on terminals. Tighten securely. Plug the charger into a GFCI protected wall outlet using the supplied extension cord. Now plug your primary sump pump back into the wall outlet! NOTE: If connecting a second battery using the optional "BCC Dual Battery Case", all the Red Wires go to the Positive (+) Battery Terminals and all the Black Wires go to the Negative Battery Terminals. Connect the proper-colored wire to each terminal of the first battery and "jump" to the matching terminals of the second battery using the wires that came with the BCC Dual Battery Case. This keeps the batteries in "parallel" and allows the charger to maintain both batteries. IMPORTANT: Fill the sump with water from a hose if needed to test for proper installation. To simulate rising water you may lift the primary sump pump float or the backup pump float by hand and operate the pump for approximately 10 seconds (do not run either pump dry). Confirm that the location and position of the BP0/BP1 pump unit and float are correct and that the float moves freely. Raise the float to reach the desired high level which will trigger the backup pump to operate before water reaches the top of the sump pit. Confirm that the float shuts the pump off when returned to the low level while the water surface still covers the backup pump intake screen. Repair any leaks now during this process. Battery Charging: A new battery, or one that s discharged, may take hours to fully charge. The charger has indicator lights that display when it is plugged in (red) and actively charging (yellow), or maintaining a fully charged battery on float (green). NOTE: It is normal for the lights to cycle on and off. It is also normal for the charger to feel warm to the touch and hum slightly. The charger will not charge a battery that has less than 10V potential. If your battery is old replace it with a new size 27 deep cycle marine battery. NOTE:The pumping capacity of Your BP1 or BP2 pump may vary depending upon your specific piping configuration, battery age, and battery reserve capacity. DON T FORGET TO PLUG YOUR PRIMARY PUMP BACK IN WHEN YOU ARE FINISHED!! 2. Water Alarm: The water alarm buzzer is activated at the same time that the backup pump activates, to warn you of the high water situation. It will sound each time the backup pump runs, and turn off at the end of each cycle. There is a wiring connection inside the junction box on the side of the large battery case, which can be disconnected to prevent the alarm sounding. Remove the four screws from the small junction box and remove the thin, red alarm wire from terminal block to silence the alarm. 3. Maintenance Procedures: Every 3 months lift the backup pump float by hand and confirm pump operation and water removal. Confirm that the float is allowed to move freely and hits no obstacles. Check the battery age and charger status lights. This is an automatic charger; no adjustments or maintenance are required. The charger can maintain up to 2 size 27 batteries. When using 2 batteries make sure that they are matched batteries of the same type and age. 10

11 4. Troubleshooting: The Backup Pump Is Running But No Water Is Being Removed From Your Sump - Jammed impeller- Make sure impeller is spinning freely and is not blocked by a stone or other debris. - Suction or discharge piping may be partially clogged which restricts water flow - Clear the obstruction. The Backup Pump Is Removing Low Volumes Of Water - Discharge piping may be partially clogged which restricts water flow - Clear the obstruction. - Excessive discharge pipe length and/or configuration can produce a large pressure drop - Accept the lower flow or change the piping layout, direction, length, etc. (See separate discharge connection kit) - Battery may need charging or replacing - A new battery often needs hours of charging. If a deep cycle lead-acid is more than 3 years old, it is likely to need replacing (AGM or Gel batteries may last 5-7 years). - Check all PVC joints and confirm that they are leak-tight - Air leaks reduce pumping capacity. The Backup Pump Will Not Turn On Or Off Properly - Float must be fully down for off and fully up for on - Adjust the float by hand to each position required to test the pump. Reposition the clamp on the suction pipe, or the rubber stopper on the bottom of the float rod, if necessary, to assure proper operation. - Battery terminals may be connected improperly Correct or clean and tighten securely. The Pump Will Not Run At All - Bad connection - Check battery connections and all wires to be sure all are secure. Basementsaver Battery Backup Pump 30 Day Customer Satisfaction Guarantee Within 30 days of purchase, if you are not completely satisfied with your Basementsaver Battery Powered Backup Sump Pump, The Company will refund your money, in full, excluding shipping charges. Please Call to process return or to receive Technical Assistance. Please give your name, address, phone number, date of purchase, and model number. Basementsaver Battery Backup Pump 2 Year Limited Manufacturers Warranty The manufacturer warrants this Basementsaver Battery Powered Backup Sump Pump against defects in material and workmanship for a period of 2 Years from the date of the shipment. In the event of any defect in the pump unit within the warranty period, the manufacturer will, at its option, replace or recondition the product without charge providing the product is returned, prepaid to our warehouse in Buffalo, New York. This shall constitute the exclusive remedy for any alleged defect. The manufacturer shall not be responsible for any incidental, indirect, contingent, or consequential damages, including, without limitation, damages or other costs resulting from labor charges, delays, loss of use, revenue or profit, vandalism, negligence, fouling, caused by foreign material, damage from peculiar water conditions, chemicals or other circumstances over which the manufacturer has no control. The manufacturer makes no other warranties, express or implied, except as provided in this limited warranty. This warranty becomes void by any misapplication, misuse, abuse, or improper installation of the product. This warranty gives you specific legal rights and you may also have other rights which may vary from state to state. Warranty Applicable in the USA and Canada, Only. Basementsaver Battery Backup Pumps Return Policy If you need to return an uninstalled and unused pump please Call for return information. If the pump has been installed and you choose to return it, please Call for return approval. Please be prepared to give your name, address, phone number, date of purchase, and model number. The Manufacturer is not responsible for any cost incurred with removal or pump repairs. Proper packaging of the returned product is the customer s responsibility, and any damaged goods, or goods damaged in transit as a result of improper packaging will not be considered for credit. 11