Clean Room Construction Kieron Smith SEA BDM-Kingspan Cleanroom Systems. UltraTech System

Transcription

1 Clean Room Construction Kieron Smith SEA BDM-Kingspan Cleanroom Systems UltraTech System

2 What is a cleanroom? Cleanrooms are defined as a room, or suite suite of rooms in which the air quality, temperature and humidity are regulated in order to safe guard against dust and bacterial contaminated particles, which exist naturally in the atmosphere.

3 Environmental Factors to Consider Air Quality Temperature Humidity Eliminate contamination / Prevent Damage

4 Cleanroom Envelope Design z Budget Use Performance Appearance

5 Essential Requirements Other Requirements Airtight Finish Easily Cleanable surface Insulation Mechanical strength Fire safety Flexibility Technical functions Design, ergonomics Coverings

6 2 Types of Panel Versatile Precision

7 Versatile

8 Precision

9 Semi Flush Or somewhere Inbetween? Flush

10 Versatile Flush - Design Freedom

11 Versatile Flush - Design Freedom

12 Design Advantages Flexibility Unique hybrid system Design flexibility Integrated Components Faster installation times Cost Effective

13 A range of core materials Versatile Precision

14 A complete cleanroom envelope

15 A complete cleanroom envelope

16 A complete cleanroom envelope 18

17 Ceilings 19

18 A complete cleanroom envelope 20

19 A complete cleanroom envelope

20 A complete cleanroom envelope

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27 Kingspan insulated panels Understanding the benefits of insulated panel in the construction industry 29

28 An introduction to insulated panels The basic concept Composition Insulation 2 Metal facing Chemical bend Manufacturing Lick & stick Continuous on-line 30

29 An introduction to insulated panels Delivering the next generation Secret fix / engineered joint detail Architectural finishes to suit application Thinner Insulation = greater R-values 31

30 Insulated panels Addressing the frustrations New & existing standards Cost management Design flexibility Sustainability 32

31 Energy New & existing standards Fire Natural hazards New & existing standards Cost management Design flexibility Sustainability 33

32 Energy Increasing standards for all building proofers No minimum R value stipulated Minimal R values Higher R values R values? the future R Value = Thermal resistance (m2k/w) Thermal resistance (R Values) Low energy Usage Building sealing New & existing standards 34

33 Energy We wanted a building that would be cost effective and energy efficient to run thermal performance was definitively a key criterion James Dean Architects Project: Kardinia International College New & existing standards 35

34 Fire Standards state Maintain structural integrity Spread within core No flaming droplets Smoke emissions Thermosetting PIR core Factory mutual global approved New & existing standards 36

35 Single component installation Cost management Build time reduced by up to 50% Skilled trades reduced New & existing standards Cost management Design flexibility Sustainability 37

36 Cost management Simple component installation Drip detail Direct to structure Cost management 38

37 Cost management Once you ve got the supporting structure up, it s very straight forward ABA Construction Managers Project: Queanbeyan Sports Centre Cost management 39

38 Push the design envelope Meet higher expectations Design flexibility Delivering finer details New & existing standards Cost management Design flexibility Sustainability 40

39 Design flexibility Design flexibility 41

40 Professional Opinion The façade panel lifts the building to an iconic finish, it was a quick and straight forward project to complete resulting in a truly impressive building Erincole Façade Specialists Project: Women s & Children s Hospital, Canberra Design flexibility 42

41 Life cycle assessment Occupant thermal comfort Sustainability Energy saving New & existing standards Cost management Design flexibility Sustainability 43

42 Sustainable Products We provide both materials and services that can help a project to be more cost-effective, sustainable and, gain higher ratings in the different environmental assessment methods Our range of products can help in achieving any green certification for buildings

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44 Built up vs Kingspan 11000m2 Bulky goods store model Simulating the following HVAC operational Conditions : Occupancy 1 Person per 35m2 Equipment 5 W/m2 Lighting 10 W/m2 Fresh air 7.5 l/s/person Temperature set points C

45 Energy Efficiency: Retail Outlet 47

46 Energy Efficiency: Retail Outlet 48

47 Cost Benefit from reduced HVAC

48 Speed Of Build AREA - 30,000m2

49 Support at each stage Local specification manager Technical services Marketing services Customer services One stop shop Flashings Roof lights Safety systems Solar panels Insulated gutters Field service support 51 Design & specification Procurement On-Site

50 Thank you for your attendance Any questions? 52