PRODUCT BROCHURE. RMD Kwikform United Kingdom. Maxima

Transcription

1 RMD Kwikform United Kingdom Maxima

2 Product Overview Maxima is a robust, versatile large-panel 80kN/m² wall formwork system, with column and stripping corner add-ons providing unrivalled flexibility. Faster Maxima uses a single multi-clamp for most panel to panel connections however timber infills of up to 150mm can be accommodated with the adjustable clamp. Easier With a choice of 7 standard panel widths in 3 different heights plus fixed and hinged corner units virtually any wall formwork application can be accommodated with standard components. Quick and straightforward to erect formwork to any height and length, offering significant savings in time and skilled labour costs. Holes in both panel edges give the option of connecting panels together with bolts to suit non standard applications. When stacking panels vertically, Maxima's panel alignment clamp dramatically reduces the amount of accessories required to stiffen the horizontal joint for crane handling purposes. Slotted connection points every 150mm provide flexible fixing points for accessories, such as access brackets for safe working platforms and extendable push pull alignment props. Safer The Maxima crane hook attaches simply to panel edge members for safe and efficient crane handling. All panel corners are recessed to accept a crow bar for fine adjustment into position. To reduce the number of loose parts on site, the Maxima tie plates have captive wing nuts yet they still permit tying formwork at angles up to 8 degrees. 1

3 Applications Maxima can be assembled into a range of panel combinations to suit specific layouts and pour heights to provide fast, safe, adaptable and cost effective formwork applications for: Walls Service cores Columns Basements Buttresses Circular Walls (Faceted Finish) Culverts Foundations Abutments and piers 2

4 Features & Benefits Wall Formwork Range of panel sizes Supplied in 7 different widths and 3 different heights for unrivalled forming flexibility on site. Galvanised panel frames All frames are hot dipped galvanised to ensure long life use of the panel without rusting. 15mm or 20mm combination tie plates with captive wing nuts Allows an 8 degree inclination of the form face. Efficient number of connecting parts Makes the system quick and versatile to assemble. Robust cast frame corners Integrated cast frame corners are fully welded at each corner position to the panel edge sections to facilitate the use of a crow bar for final adjustment. Specific crane hook attaches simply to panel edge members Using the designed crane hook to attach easily to the panel edge promotes safe and efficient handling. Panel edge sections are closed rolled hollow profiles Provides protection to the 19.5mm thick Alkus composite sheet, set into the panel, riveted into position from the face side. 3

5 Features & Benefits Columns Unrivalled concrete pressures Maxima columns allow unrivalled concrete pressure of 166kN/m². A hoop ladder system is also available to provide safe access and options are available to line forms with plywood to improve surface finish. No need for through ties Maxima columns up to 750mm x 750mm and 3300mm high can be constructed using single panels, removing the requirement for through ties. Pour heights above 3300mm are easily achieved by joining panels together with clamps. Unlimited size Practically no limit to column height - suitable for a wide range of projects. Easy handling and transportation Components fold and stack with no loose parts when moving Safety designed in Robust working platform with integral guardrails and selfclosing gate Wide range of sizes Extensive coulumn sizes ranging from 200mm - 750mm exceptional versatility in panel construction. Great finish 12mm plywood liner - high quality finish columns. 4

6 Features & Benefits Stripping Corners Flexible range of panel heights Gives form height adjustment in 300mm increments from 2400mm upwards. Compatible with all panels including Minima 300mm by 300mm corner interchanges with existing schemes. Choice of pullbacks Choice of ratchet turnbuckle or hydraulic pull back systems. 5

7 In Detail Wall Formwork - Durable & Simple Durability Conical tie holes Maxima panels are constructed from high yield galvanised steel and a choice of either high quality phenolic coated plywood or synthetic form face for durability, low maintenance and a high quality concrete finish. Conical tie holes within the panels permit form faces to be inclined by up to 8 degrees and make it easier to pass tie rods through the wall and formwork. Adjustable props Fine adjustment Adjustable alignment props plumb and align the maxima panels. The lower prop keeps the shutter tight against the kicker. Panel corners have the facility to engage a crow bar for fine adjustment into position. Flexible fixing points Connection Connection points every 150mm provide flexible fixing points for accessories, such as access brackets for safe working platforms and extendable push pull alignment props. Holes in both panel edges give the option of connecting panels together with bolts. 6

8 In Detail Wall Formwork - Versatile & time saving Handling A range of panel sizes For safe and efficient crane handling the Maxima crane hook attaches simply to panel edge members. With a choice of 23 basic panel sizes, from 3.3m x 2.4m to just 1.2m to 0.3m, virtually any wall formwork can be assembled entirely from standard components, minimising on-site assembly time. Quick assembly Maxima eliminates on site panel pre-assembly, and uses a single multi-clamp for almost all connections, it is quick and straightforward to erect, offering significant savings in time and skilled labour costs. 7

9 In Detail Columns Working platform unit No loose parts Incorporates a folding guard rail and gate which allows safe working at height access for concreting and folds flat for easy transportation. The platform comes complete with plastic covered chain rails to guard the open edge for added safety. Captivated wing nut and plate as well as column connector bolts mean a safer, more efficient system. Reusable corner fillet strips Alignment props Plumb and align the formwork panels. Connections are captive, erected column shutters are moved with the props attached. Attach easily to the panel reducing labour and material costs. Precision columns Incremental sizes of 25mm are possible. 8

10 In Detail Stripping Corners Saves time on site Generous clearance Core formwork can be easily struck, moved and repositioned without dismantling the form faces. Fully retracted will give 42mm clearance to all form faces and 14mm clearance at corners. Wide range of options Flexible accessories Available in four heights of 1200mm, 1500mm, 2700mm and 3300mm, all giving a 300mm vertical height increment. Innovative design speeds and facilitates smooth and even stripping, all four corners are retracted simultaneously. Improved operator safety Improved operational safety Reduces work at height. Multiple corners can be linked to enable full core forms to be struck using a single hydraulic pump. 9

11 Project References PROJECT PROJECT Buxton Cement Works Wadi Dayqah Dam REGION REGION Europe MENA STRUCTURES STRUCTURES Industrial Dams PROJECT PROJECT Jebel Ali Sewage Treatment Plant The Tyne Tunnel REGION Europe REGION MENA STRUCTURES STRUCTURES Industrial, Roads, Tunnels Industrial 10

12 Components Panels 1200mm Maxima Panels 3300mm MXX21203 Panel 1200 x 300mm 39.5kg MXX23303 Panel 3300 x 300mm 93.2kg MXX21204 Panel 1200 x 450mm 48.7kg MXX23304 Panel 3300 x 450mm 123.2kg MXX21206 Panel 1200 x 600mm 57.7kg MXX23306 Panel 3300 x 600mm 144.2kg MXX21207 Panel 1200 x 720mm 64.8kg MXX23307 Panel 3300 x 720mm 149.9kg MXX21209 Panel 1200 x 900mm 75.9kg MXX23309 Panel 3300 x 900mm 188.0kg MXX21212 Panel 1200 x 1200mm 94.0kg MXX23312 Panel 3300 x 1200mm 231.6kg MXX23324 Panel 3300 x 2400mm 466.3kg Panels 2700mm Universal Panels MXX22703 Panel 2700 x 300mm 82.8kg MXX22704 Panel 2700 x 450mm 101.5kg MXX31207 Universal Panel 1200 x 720mm 62.3kg MXX22706 Panel 2700 x 600mm 119.6kg MXX32707 Universal Panel 2700 x 720mm 125.9kg MXX22707 Panel 2700 x 720mm 134.1kg MXX33307 Universal Panel 3300 x 720mm 151.6kg MXX22709 Panel 2700 x 900mm 150.8kg MXX22712 Panel 2700 x 1200mm 187.5kg MXX22724 Panel 2700mm x 2400mm 381.5kg 11

13 Components Hinged Corners Adjustable Clamp AWL - 15kN MXX61230 Hinged Corner 1200 x 300mm 54.6kg MXX62730 Hinged Corner 2700 x 300mm 120.4kg MXX10004 Adjustable Clamp 9.0kg Alignment Clamp Internal Corners MXX61203 Internal Corner 1200 x 300mm 45.8kg MXX62703 Internal Corner 2700 x 300mm 99.2kg MXX63303 Internal Corner 3300 x 300mm 122.4kg MXX10036 Maxima Alignment Clamp 11.2kg Combination Tie Plate AWL (15mm) = 110kN; AWL (20mm) = 130kN Multi Clamp AWL = 15kN MXX10017 Maxima Multi Clamp MXX10043 Tie Plate 15mm 1.1kg MXX10021 Tie Plate 20mm 1.6kg 3.2kg 12

14 Components Hammer Head Bolt Alignment Rail For connecting alignment rails and accessories through the slots in panel, AWL = 17kN. Used for stiffening horizontal joints of large-area crane handled units, stop ends and infills. MXX10014 Hammer Head Bolt kg MXX10008 Alignment Rail 750mm 8.1kg MXX10013 Hammer Head Bolt kg MXX10007 Alignment Rail 1500mm 16.1kg Edge Tie Bearing Alignment Rail Corner AWL = 12.5kN MXX10011 Edge Tie Bearing 2.4kg MXX10009 Alignment Rail Corner Ground Plate Access Bracket A waler plate for tying formwork panels at ground level or adjacent to walls, AWL = 65kN. AWL = 1.5kN/m² at 1.8m c/c AWL = 1.0 kn/m² at 2.0m c/c MXX10012 Maxima Ground Plate 0.7kg MXX10003 Maxima Access Bracket 900mm kg 15.4kg

15 Components Alignment Prop Tie Hole Plug For sealing tie sleeves in all panels. MXX10005 Maxima Prop mm 30.5kg MXX10006 Maxima Prop mm 52.7kg MXX10022 Maxima Tie Hole Plug 0.4kg Maxima Column Panels Crane Hook AWL = 15kN per hook. Please refer to RMD Kwikform Equipment Guidance Notes for safe use. MXX30933 Column Panel 3300mm x 900mm 236.0kg MXX10010 Maxima Crane Hook 15kN 13.7kg MXX30927 Column Panel 2700mm x 900mm 191.9kg MXX30915 Column Panel 1500mm x 900mm 115.4kg MXX30909 Column Panel 900mm x 900mm 81.6kg Universal Panel Sealer Panel Joint Bolt For sealing the unused tie holes in panels. MXX10019 Universal Panel Sealer 0.1kg MXX10045 Panel Joint Bolt kg

16 Components Panel Joint Nut Maxima Lifting Eye MXX10046 Panel Joint Nut 0.7kg Panel Moving Hook Used for panels. moving stacks MXX10052 Lifting Eye 0.7kg BNX24008 M24x100 Grade 8.8 Bolt 0.5kg BNX24009 M24 Zinc Plated Washer 0.03kg MXX10069 Maxima Stripping Corner Lifting Assembly of 7.6kg Fillet Strip MXX10035 Maxima Panel Moving Hook 1.2kg Column Platform MXX10027 Maxima Column Access Platform MXX10051 Maxima Column Panel Fillet Strip 0.5kg MXX10050 Maxima Column Panel Fillet Clip 0.01kg FAU kg 15 Chamfer - 25mm No Flange x 2500mm 0.4kg

17 Components Stripping Corner Hydraulics MXX10072 Stripping Corner 1500 Mk2 93.0kg MXX10053 Hydraulic Cylinder MXX10073 Stripping Corner 1200 Mk2 76.9kg MXX10054 Hydraulic Pump 5 litre MXX10074 Stripping Corner 2700 Mk kg Turnbuckle Ratchet MXX10047 Turnbuckle Ratchet MXX10060 Hydraulic Straight Connector 0.3kg MXX10061 Hydraulic Manifold Schematic Layout 1.1kg 4.1kg MXX10049 Maxima Pin 0.3kg SSX10045 Superslim 3mm R Clip 12.0kg 0.3kg 3.2kg MXX10058 Hydraulic 'Tee' Connector Stripping Corner Pin & R Clip 0.01kg 16

18 Services Our service sets us apart... With over 85 years of experience in the temporary works industry we understand the many and varied challenges that our customers face, whatever the size of your project. Whilst our product range provides us with the capability of supporting your project, it is our people that will make the difference. Sales Support Technical Expertise Our sales team comprises a vast wealth of experience in the sector, helping us to understand your challenges and the opportunities to save you time and money. Every project, large or small, requires unique system design. Our highly skilled team of engineers and technical experts will understand first your requirements, and provide a solution designed to exceed these. We do this through approaching projects with an open mind and a desire to provide the most appropriate solution. Engineered Drawings You will be provided with technical recommendations and layout drawings showing a level of detail sufficient to enable straight forward on-site erection. For specifically fabricated items comprehensive operating instructions will be provided. Customer Service We work with customers on all scale of projects and as such recognise that your requirements are all different. We provide a level of customer service to suit your requirements ranging from on site training to simple reordering of replacement parts. Safety RMD Kwikform prides itself on the inherent safety of our products and the solutions that we design. The construction industry's greatest asset is its people and we design schemes and solutions with this in mind at all times.

19 Contacts RMD KWIKFORM UNITED KINGDOM HEAD OFFICE LONDON AND SOUTH EAST MIDLANDS RMD Kwikform, Brickyard Road, Aldridge, Walsall, WS9 8BW, UK Tel: River Road, Barking, Essex, IG11 0DG Tel: Fax: Midland Sales Centre,Stubbers Green Road, Aldridge, Walsall, WS9 8BL Tel: Fax: NORTH SCOTLAND WALES AND SOUTH WEST 8 Peel Road, Skelmersdale, WN8 9PT Tel: Fax: info@rmdkwikform.com 1650A London Road, Glasgow, G31 4QG Tel: Fax: info@rmdkwikform.com Penarth Road, Cardiff, Glamorgan, CF11 8UP Tel: Fax: info@rmdkwikform.com RMD AUSTRALIA RMD NEW ZEALAND RMD KWIKFORM HONG KONG Tel: +61 (08) Fax: +61 (08) rmd.australia@rmdformwork.com Tel: Tel: Fax: Fax: rmd.auckland@rmdformwork.com Tel: Fax: rmd.hongkong@rmdkwikform.com RMD KWIKFORM SINGAPORE RMD KWIKFORM PHILIPPINES RMD KWIKFORM UAE Tel: Fax: rmd.singapore@rmdkwikform.com Tel: Fax: rmd.manila@rmdkwikform.com Tel: Fax: rmd.uae@rmdkwikform.com RMD KWIKFORM QATAR RMD KWIKFORM BAHRAIN RMD KWIKFORM OMAN Tel: Fax: rmd.qatar@rmdkwikform.com Tel: Fax: rmd.bahrain@rmdkwikform.com Tel: Fax: rmd.oman@rmdkwikform.com RMD KWIKFORM SAUDI ARABIA RMD KWIKFORM INDIA RMD CHILE Tel: Fax: rmd.ksa@rmdkwikform.com Tel: rmd.india@rmdkwikform.com Tel: rmd.chile@rmd.cl RMD KWIKFORM USA RMD KWIKFORM SOUTH AFRICA RMD KWIKFORM IRELAND Tel: Fax: usa@rmdkwikform.com Tel: info.sa@rmdkwikform.com Tel: +353 (0) Fax: +353 (0) info@rmdkwikform.com RMD KWIKFORM ESPAÑA RMD KWIKFORM DBME RMD KWIKFORM PANAMA Tel: Fax: rmd.madrid@rmdkwikform.com Tel: Fax: rmd.me@rmdkwikform.com Tel: rmd.panama@rmdkwikform.com WORLDWIDE CONTACTS RMD KWIKFORM COLOMBIA Tel: rmd.bogota@rmdkwikform.com Our policy is one of continuous improvement and we reserve the right to change, alter or modify any detail, design, capacity, weight, dimension or code without prior notice being given. The arrangements of equipment shown in photographs may have been assembled by others and therefore not reflect current best working practices or legislation requirements. An Interserve Company