Linear drainage solutions for every application

Size: px
Start display at page:

Download "Linear drainage solutions for every application"

Transcription

1 Over 40 EDITION 3 Linear drainage solutions for every application THE UK S NUMBER ONE

2 CONTENTS TEL: Introduction Page 3 Domestic Polymer and Polypropylene Ranges Page 4 5 Med-Heavy Duty SE10 Series Page 6 7 Med-Heavy Duty SSE10 Series Page 8 9 Med-Heavy Duty SE/15/20/30 Series Page 10 Med-Heavy Duty SSE 10, 20, 30 Series Page 10 Block Slot Page 11 Heavy Duty CE10 Series Page Heavy Duty CE15/20/30 Series Page 14 Gully Assembly and End Caps Page 15 CD M Series Page Installation Procedure Page LOAD CLASS DESCRIPTIONS Class A Up to 15kN Pedestrian and cycleways, domestic drives Class B Up to 125kN Pedestrian precincts, light vehicles, private car parks and drives Class C Up to 250kN Parkside areas, service stations (cars), car parks Class D Up to 400kN Cross drainage of roads and motorways Class E Up to 600kN Industrial areas, heavy wheel loads, slow-moving HGVs and service stations Class F Up to 900kN Airport runways, heavy industrial installations, forklifts, service yards and lorry parks TYPES OF SLOPE OPTIONS H00 H20 Pre-sloped system * * Stepped system *Step Connector Constant channels (natural fall) 2 CONTENTS sales@clark-drain.com

3 INTRODUCTION CLARK-DRAIN LTD is renowned all over the world for the innovative drainage products it brings to the market. Over the past few years, Clark-Drain has set about developing its own linear drainage system, with a team of individuals that each have over 10 years experience in the linear drainage markets of UK and Europe. After much research and discussions with leading consulting engineers, specifiers, clients and users of linear drainage, Clark-Drain created the Clark-Drain Polymer concrete linear drainage range. The range includes many new and unique features which bring linear drainage into a new era: Internally and externally sloped channels (considerably reducing installation costs) Internally glazed channels (giving greater efficiency to the system) All channels with seal as standard (will become industry standard) Narrow slot (6mm) gratings in all widths (more wider channels now being used in public areas) CatchLock on CE range (more efficient cleaning of channels) New SpringLock on SE/SSE range (more efficient cleaning of channels) M range (also available with colour options) New Block-Slot drainage (access point c/w integral lifting keys for easy access) The above are just some of the latest features within the range and as an innovative company more new ideas, products and innovations will continue to come from Clark-Drain not just in the linear drainage range but also in the municipal castings, steel access covers and Clark-Drains unique range of polypropylene covers and frames. LINEAR DRAINAGE Clark-Drain has a wide range of polymer concrete and polypropylene linear drainage systems to suit applications as diverse as domestic patios, motorways and lorry parks. The channels collect surface water along the length of the system, depositing it into the underground system as appropriate. Linear systems are more efficient than traditional point drainage systems. No buried pipes Water transfer improved Simpler layout design Quicker, easier and cheaper to install Easy to maintain Risk of ponding reduced sales@clark-drain.com INTRODUCTION 3

4 CLARK-SELF (CD CS10 SERIES) DOMESTIC DRIVEWAY DRAINAGE CD CS10.10 Polymer Concrete Channel c/w Galvanised Steel Self Locking Grating. Including: Male/Female Connections and 110mm Diameter Outlet External Height: 90mm Internal Height: 80mm External Width: 120mm Internal Width: mm Length: mm Grating Slot Size: 10mm x 80mm TEL: CD CS10.10 CD CS10.12 Polymer concrete Silt-Box c/w Galvanised Steel Self Locking Grating and basket. Length: 500mm Overall depth: 300mm CD CS10.30 Outlet End Cap c/w Spigot CD CS10.31 Plain End Cap *Also available with a narrow slot (6mm) Heelguard grating (CD CS1017) DN70 DN WEW A-A CD CS10.12 CLKS 401 GARAGE PACK Consists of: 3 x CLKS 422 channels, 1 pair CLKS 402 End Caps, 1 x CLKS 403 Debris Trap. CLKS 422 CLKS 425 CLKS CLARK-SELF (CD CS10 SERIES) sales@clark-drain.com

5 CLKS 420 SERIES The next generation of the Clark-Drain CLKS 420 Series drainage system incorporates many unique features. The channel is supplied with male/female sliding connections with additional SpringLock incorporated and a SnapLock grating. These aid the installation, so several lengths can be laid at one time. Length: 0mm Internal Width: mm External Width: 142mm Internal Height: 85mm External Height: 135mm LOCKING CHANNELS Easy to connect with secure locking channels with a male/female SpringLock connection mechanism. SNAP-LOCKING GRATINGS Easy access and replacement for cleaning. Also additional option of screw locking. (Polypropylene gratings only) USES Perfect for driveways, patios, gardens and play areas. DUAL PURPOSE END CAPS Male and Female end cap/end cap outlet. DEBRIS TRAP Enlarged view showing the provision for screws GRATINGS Galvanised gratings with 8mm standard slot and 6mm narrow slot options ADDITIONAL SECURITY (OPTIONAL) Lockable at four points per metre using screws which gives additional security for applications such as schools and public areas. Clark-Drain Code CLKS 420 CLKS 422 CLKS 425 CLKS 426 CLKS 402 CLKS 403 Description Polypropylene Channel c/w Polypropylene Narrow Slot Grating (6mm x 24mm) Polypropylene Channel c/w Polypropylene Mesh Grating (8mm x 24mm) Polypropylene Channel c/w Galvanised Steel Slotted Grating (8mm x 24mm) Polypropylene Channel c/w Galvanised Steel Narrow Slot Grating (6mm x 24mm) End Cap Debris Trap/Leaf Trap sales@clark-drain.com CLKS 420 SERIES 5

6 CD SE10 SERIES Polymer Concrete Drainage Channels c/w Galvanised Steel Edges Pre-sloped or constant depth polymer concrete channel c/w galvanised steel edge. Suitable for load classes A 15kN > E 600kN (EN1433) FEATURES INCLUDE Galvanised steel reinforced edges give extra strength combined with good looks Pre-sloped system providing 0.6% fall Shallow section channel available just mm overall height Internally and externally sloped channels Extensive range of gratings for all applications Unique SpringLock locking device* Sealed units APPLICATIONS Building entrances Service stations Car parks Pedestrian precincts Kerbside drainage Slow moving light commercial vehicles Slow moving HGV and forklifts (not turning) External height (See table) SPECIFICATION Material: Polymer Concrete Resistance to compression: 90 MPa Resistance to bending: 22 MPa Resistance to heat: 70 c (resin HDT) Internal width: mm External width: 130mm 130 Internal height (See table) BILL OF QUALITY REQUIREMENTS Heavy duty channel drain manufactured from Polymer concrete with reinforced steel edges to class A15 E600, complete with grating ref CD CO from: Clark-Drain Ltd, Station Road, Yaxley, Peterborough, Cambs PE7 3EQ. GRATING OPTIONS All gratings available with standard locking bar and bolt New unique patented SpringLock locking mechanism available. *Add L to end of grating reference for SpringLock Description Product ref Class Slots Length mm SLOTTED Galvanised steel CD C A15 kn 9.5 x 80 0 Galvanised steel CD C A15 kn 9.5 x Galvanised steel CD C C250 kn 9.5 x 80 0 Galvanised steel CD C C250 kn 9.5 x Galvanised steel CD C E600 kn 9.5 x 80 0 Galvanised steel CD C E600 kn 9.5 x Ductile iron CD C C250 kn 18 x Ductile iron CD C E600 kn 18 x 500 NARROW SLOT Composite CDC C250kN 6 x Ductile iron CD C C250 kn 6 x Ductile iron CD C E600 kn 6 x MESH Galvanised steel CD C B125 kn mesh 30 x 15 0 Galvanised steel CD C B125 kn mesh 30 x Galvanised steel CD C C250 kn mesh 30 x 15 0 Galvanised steel CD C C250 kn mesh 30 x Galvanised steel CD C E600 kn mesh 20 x 30 0 Galvanised steel CD C E600 kn mesh 20 x PERFORATED Galvanised steel CD C C250 kn round dia 6 0 Galvanised steel CD C C250 kn round dia SOLID TOP COVERS Galvanised steel CD C C250 kn 0 Galvanised steel CD C C250 kn CD SE10 SERIES sales@clark-drain.com

7 Polymer Concrete Drainage Channels c/w Galvanised Steel Edges CD SE10 SERIES Reference Length mm Internal Internal External External Area Maximum height height height upstream height through upstream mm downstream mm mm downstream mm (cm 2 ) flow (l/s) CD SE10.H00* CD SE10.L CD SE CD SE CD SE CD SE CD SE CD SE CD SE CD SE CD SE CD SE CD SE10.H10* CD SE10.L CD SE CD SE CD SE CD SE CD SE CD SE CD SE CD SE CD SE CD SE CD SE10.H20* CD SE10.L *Option for side entry SHALLOW CHANNEL FOR USE WHERE THERE IS A DEPTH RESTRICTION Reference Length External Internal Effective Maximum mm height mm height mm through through flow (cm 2 ) flow (l/s) CD SE10.S CDSE.S00 SILT-BOX SPECIFICATION (SE10.SB) HYDRAULIC CAPACITIES Outlet type DN* l/s DN150* l/s Horizontal Trapped Trapped and roddable *Valid only in optimal conditions using 20 50% safety factor. *NOTE: For end caps see Page DN 550 DN150 DN CLARK-DRAIN DN sales@clark-drain.com CD SE10 SERIES 7

8 CD SSE10 SERIES Polymer Concrete Drainage Channels c/w Stainless Steel Edges Pre sloped or constant depth polymer concrete channel c/w stainless steel edge. Suitable for load classes A 15kN > E 600kN (EN1433) FEATURES INCLUDE Stainless steel reinforced edges give extra strength combined with good looks Pre-sloped system providing 0.6% fall Shallow section channel available just mm overall height Internally and externally sloped channels Extensive range of gratings for all applications Unique SpringLock locking device* Sealed units APPLICATIONS Building entrances Pedestrian precincts Slow moving light commercial vehicles Internal drainage Food factories Kitchens Shopping arcades External height (See table) 130 Internal height (See table) SPECIFICATION Material: Polymer concrete Resistance to compression: 90 MPa Resistance to bending: 22 MPa Resistance to heat: 70 c (resin HDT) Internal width: mm External width: 130mm GRATING OPTIONS All gratings available with standard locking bar and bolt New unique patented SpringLock locking mechanism *Add L to end of grating reference for SpringLock Description Product ref Class Slots Length mm SLOTTED Stainless steel CD C A15 kn 9.5 x 80 0 Stainless steel CD C A15 kn 9.5 x Stainless steel CD C C250 kn 9.5 x 80 0 Stainless steel CD C C250 kn 9.5 x Stainless steel CD C E600 kn 9.5 x 80 0 Stainless steel CD C E600 kn 9.5 x MESH Stainless steel CD C C250 kn mesh 30 x 15 0 Stainless steel CD C C250 kn mesh 30 x Stainless steel CD C E600 kn mesh 20 x 30 0 Stainless steel CD C E600 kn mesh 20 x PERFORATED Stainless steel CD C C250 kn round dia 6 0 Stainless steel CD C C250 kn round dia SOLID TOP COVERS Stainless steel CD C C250 kn 0 Stainless steel CD C C250 kn 500 BILL OF QUALITY REQUIREMENTS Heavy duty channel drain manufactured from Polymer concrete with reinforced steel edges to class A15 E600, complete with grating ref CD CO from: Clark-Drain Ltd, Station Road, Yaxley, Peterborough, Cambs PE7 3EQ. 8 CD SSE10 SERIES sales@clark-drain.com

9 Polymer Concrete Drainage Channels c/w stainless steel Edges CD SSE10 SERIES Reference Length mm Internal Internal External External Area Maximum height height height upstream height through upstream mm downstream mm mm downstream mm (cm 2 ) flow (l/s) CD SSE10.H00* CD SSE10.L CD SSE CD SSE CD SSE CD SSE CD SSE CD SSE CD SSE CD SSE CD SSE CD SSE CD SSE10.H10* CD SSE10.L CD SSE CD SSE CD SSE CD SSE CD SSE CD SSE CD SSE CD SSE CD SSE CD SSE CD SSE10.H20* CD SSE10.L *Option for side entry CHANNEL FOR USE WHERE THERE IS A DEPTH RESTRICTION Reference Length External Internal Effective Maximum mm height mm height mm through through flow (cm 2 ) flow (l/s) CD SSE10.S CDSSE10.S00 SILT-BOX SPECIFICATION (SE10.SB) HYDRAULIC CAPACITIES Outlet type DN* l/s DN150* l/s Horizontal Trapped Trapped and roddable *Valid only in optimal conditions using 20 50% safety factor DN 550 CLARK-DRAIN DN DN150 DN sales@clark-drain.com CD SSE 10 SERIES 9

10 CD SE Polymer Concrete Drainage Channels c/w Galvanised Steel Edges CHANNELS Length Internal External Internal External Weight kg Effective Maximum Reference mm width mm width mm height mm height mm approx through through (A) (B) (C) (D) flow (cm 2 ) flow (l/s) TEL: mm INTERNAL WIDTH CD SE15.L CD SE15.L CD SE15.L mm INTERNAL WIDTH CD SE20.L CD SE20.L CD SE20.L mm INTERNAL WIDTH CD SE30.L CD SE30.L CD SE30.L B A C D GRATINGS Description Product ref Class Slots mm Length mm SE 150 GRATINGS Mesh galvanised steel CD CO15.13 C250 kn mesh 31 x 15 0 Mesh galvanised steel CD CO15.14 C250 kn mesh 31 x Slotted ductile iron CD CO15.21 D400 kn slots 18 x SE 200 GRATINGS Mesh galvanised steel CD CO20.13 C250 kn mesh 20 x 30 0 Mesh galvanised steel CD CO20.14 C250 kn mesh 20 x Slotted ductile iron CD CO20.21 D400 kn slots 16 x SE 300 GRATINGS Mesh galvanised steel CD CO30.13 C250 kn mesh 19 x 30 0 Mesh galvanised steel CD C C250 kn mesh 19 x Slotted ductile iron CD CO30.21 D400 kn slots 18 x *NOTE: For end caps see Page 15 CD SSE Polymer Concrete Drainage Channels c/w Stainless Steel Edges CHANNELS Length Internal External Internal External Weight kg Effective Maximum Reference mm width mm width mm height mm height mm approx through through (A) (B) (C) (D) flow (cm 2 ) flow (l/s) 150mm INTERNAL WIDTH CD SSE15.L CD SSE15.L CD SSE15.L mm INTERNAL WIDTH CD SSE20.L CD SSE20.L CD SSE20.L mm INTERNAL WIDTH CD SSE30.L CD SSE30.L CD SSE30.L GRATINGS Description Product ref Class Slots mm Length mm SSE 150 GRATINGS Mesh stainless steel CD CO15.17 C250 kn mesh 31 x 15 0 Mesh stainless steel CD CO15.18 C250 kn mesh 31 x SSE 200 GRATINGS Mesh stainless steel CD CO20.17 C250 kn mesh 20 x 30 0 Mesh stainless steel CD CO20.18 C250 kn mesh 20 x SSE 300 GRATINGS Mesh stainless steel CD CO30.17 C250 kn mesh 19 x 30 0 Mesh stainless steel CD C C250 kn mesh 19 x *NOTE: For end caps see Page 15 BILL OF QUALITY REQUIREMENTS Heavy duty channel drain manufactured from Polymer concrete with reinforced steel edges to class A15 E600, complete with grating ref CD CO from: Clark-Drain Ltd, Station Road, Yaxley, Peterborough, Cambs PE7 3EQ. 10 CD SE15/20/30 CD SSE15/20/30

11 Block -Slot Drainage System CD BS10 SERIES Slotted drainage channel to suit block-paved areas 85mm upstand as standard to suit 65 or 80mm blocks INTEGRAL mm upstand available on request LIFTING KEY Metre length available on constant depth or pre-sloped channels 500mm access point c/w integral lifting keys Also available to suit mm wide channels (CD BS15 CD BS20) MEDIUM DUTY (CLASS C250KN) BLOCK-SLOT DRAINAGE SYSTEM Description Product ref Dimensions 10mm 0mm 85mm mm Block Slot Channel c/w 50mm Upstand CD BS x 130 x 50 Block Slot Channel c/w 60mm Upstand CD BS x 130 x 60 Block Slot Channel c/w 85mm Upstand CD BS x 130 x 85 6mm Block Slot Channel c/w 85mm Upstand CD BS10.85/6 0 x 130 x 85 6mm Stainless Steel Block Slot Channel c/w 85mm Upstand CD BSS10.85/6 0 x 130 x 85 Access Point - To suit CD BS10.50 CD BS10.50AP 500 x 130 x 50 Access Point - To suit CD BS10.60 CD BS10.60AP 500 x 130 x 60 Access Point - To suit CD BS10.85 CD BS10.85AP 500 x 130 x 85 Access Point - To suit CD BSS10.85 CD BSS10.85AP 500 x 130 x mm 452mm Channel 85mm Block Slot Channel c/w 85mm Upstand base width to suit SE15 Channel CD BS x 180 x 85 Block Slot Channel c/w 85mm Upstand base width to suit SE20 Channel CD BS x 230 x 85 Block Slot Channel c/w 85mm Upstand base width to suit SE30 Channel CD BS x 300 x mm 140mm Channel for overall height, the height of the CD SE10/15/20 or 30 channel to be used needs to be added to the upstand height (see tables on pages 7, 9 and 10) 80mm 85mm Channel or Silt-Box sales@clark-drain.com BLOCK SLOT 11

12 CD CE10 SERIES TEL: DESCRIPTION Pre-sloped or constant polymer concrete channel c/w ductile iron cast edge rail and ductile iron slotted grating load class F900 kn (EN1433) fixed by CatchLock mechanism. Internal width mm and external width 154mm. All channels are manufactured with a seal as standard. APPLICATIONS Where very heavy wheel loads are applied such as: 154 HGV s Forklifts Military plant etc Areas such as: Airports Loading bays Industrial areas Service stations Service yards Lorry parks External height (See table) Internal height (See table) CHANNEL SPECIFICATION Reference Internal Internal height Internal height External height External height Area Maximum through length mm upstream mm downstream mm upstream mm downstream mm (cm 2 ) flow (l/s) CD CE10.H00* CD CE10.L CD CE CD CE CD CE CD CE CD CE CD CE CD CE CD CE CD CE CD CE CD CE10.H10* CD CE10.L CD CE CD CE CD CE CD CE CD CE CD CE CD CE CD CE CD CE CD CE CD CE10.H20* CD CE10.L *Option for side entry CHANNEL FOR USE WHERE THERE IS A DEPTH RESTRICTION Length Internal External Internal External Effective Maximum Reference mm width width height height through through mm mm mm mm flow (cm 2 ) flow (l/s) CD CE10.S *NOTE: For end caps see Page 15 CDCE10.S00 12 CD CE10 SERIES sales@clark-drain.com

13 CD CE10 SERIES SILT-BOX HYDRAULIC CAPACITIES CD CE10.SB Outlet type DN* l/s DN150* l/s DN Horizontal Trapped Trapped and roddable DN150 DN 550 CLARK-DRAIN DN *Valid only in optimal conditions using 20 50% safety factor. GRATING SPECIFICATION CatchLock Clark-Drain s unique Boltless Locking System Ductile iron class F900 kn slotted gratings c/w CatchLock mechanism. Reference Slot Length Slot Number Intake Type mm size mm of slots Area cm 2 SERIES CD CO10.63 Standard x CD CO10.69 Narrow x Standard slot (CDCO10.63) Narrow slot (CDCO10.69) 500MM JUNCTION UNIT sales@clark-drain.com SILT-BOX HYDRAULIC CAPACITIES 13

14 CD CE15/20/30 SERIES TEL: CHANNEL SPECIFICATION Pre-sloped or constant polymer concrete channel c/w ductile iron cast edge rail and ductile iron slotted grating load class F900 kn (EN1433) fixed by CatchLock mechanism. FOR DIMENSIONS SEE TABLE B C D External Internal External Effective Maximum Reference width (b) height (c) height (d) through through mm mm mm flow (cm 2 ) flow (l/s) 150mm INTERNAL WIDTH 0 mm LENGTH CD CE15.L CD CE15.L CD CE15.L mm INTERNAL WIDTH 0 mm LENGTH CD CE20.L CD CE20.L CD CE20.L mm INTERNAL WIDTH 0 mm LENGTH CD CE30.L CD CE30.L CD CE30.L BILL OF QUALITY REQUIREMENTS Heavy duty channel drain CD CE series manufactured from Polymer concrete with ductile iron edges and grating to Class F900 kn from: Clark-Drain Ltd, Station Road, Yaxley, Peterborough, Cambridgeshire PE7 3EQ. GRATING SPECIFICATION CatchLock Clark-Drain s unique Boltless Locking System Ductile iron class F900 kn slotted gratings. c/w CatchLock mechanism. Reference Slot Length Slot Number Intake Type mm size mm of slots Area cm SERIES CD CO15.63 Standard x CD CO15.69 Narrow x Standard slot CD CO15.63 CD CO20.63 CD CO SERIES CD CO20.63 Standard x CD CO20.69 Narrow x SERIES CD CO30.63 Standard x CD CO30.69 Narrow x *NOTE: For end caps see Page 15 Narrow slot CD CO15.69 CD CO20.69 CD CO CD CE15/20/30 SERIES sales@clark-drain.com

15 GULLY ASSEMBLY GULLY ASSEMBLY Clark-Drain Gully assembly has been designed to be multi-purpose for use with all systems which include Galvanised Steel Edge (SE series), Stainless Steel Edge (SSE Series) and Cast Edge (CE Series). Clark-Drain s Gully assembly makes life easy for both specifier and end user. It has been designed to enable connections with all types of channels. The specifier or contractor can specify which channels they wish to connect (ie., 150, 200 or 300mm width) and Clark-Drain will supply the required plate for connection. As shown below (P10/P15/P20). TOP SECTION Description Product ref Width mm Length mm Height mm TOP SECTIONS Galvanised steel edged gully top section CD SE30.GTS Stainless steel edged gully top section CD SSE30.GTS Cast edged gully top section CD CE30.GTS BOTTOM SECTION MIDDLE AND BOTTOM SECTIONS Standard gully base section CD SE/CE30.GBS Standard gully middle section CD SE/CE30.GMS END PLATE ADAPTORS Galvanised steel edged gully mm adaptor end plate CD SE30.GEP10 To suit CD SE10 Series channels Galvanised steel edged gully 150mm adaptor end plate CD SE30.GEP15 To suit CD SE15 Series channels Galvanised steel edged gully 200mm adaptor end plate CD SE30.GEP20 To suit CD SE20 Series channels Stainless steel edged gully mm adaptor end plate Stainless steel edged gully 150mm adaptor end plate Stainless steel edged gully 200mm adaptor end plate CD SSE30.GEP10 To suit CD SSE10 Series channels CD SSE30.GEP15 To suit CD SSE15 Series channels CD SSE30.GEP20 To suit CD SSE20 Series channels END PLATE ADAPTOR Cast edged gully mm adaptor end plate CD CE30.GEP10 To suit CD CE10 Series channels Cast edged gully 150mm adaptor end plate CD CE30.GEP15 To suit CD CE15 Series channels Cast edged gully 200mm adaptor end plate CD CE30.GEP20 To suit CD CE20 Series channels GRATING OPTIONS CD SE30.GTS (Use CD CO30.21 or CD CO30.14) CD SSE30.GTS (Use CD CO30.18) CD CE30.GTS (Use CD CO30.63 or CD CO30.69) PRODUCT CODE CD SE10/CE10/M10 RANGE DESCRIPTION STAINLESS STEEL EDGE RANGE CD SE10.E20 Plain end cap to suit all series channels CD SSE10.E20 CD SE10.OU00 Outlet end cap to suit series channels (L00 + H00) CD SSE10.OU00 CD SE10.OU10 Outlet end cap to suit series channels (no 10 + L10 + H10) CD SSE10.OU10 CD SE10.OU20 Outlet end cap to suit series channels (no 20 + L20 + H20) CD SSE10.OU20 CD SE15/CE15 RANGE CDSE15.E20 Plain end cap to suit all 150mm wide channels CDSSE15.E20 CDSE15.OU00 Outlet end cap to suit 150mm wide channel L00 CDSSE15.OU00 CDSE15.OU10 Outlet end cap to suit 150mm wide channel L10 CDSSE15.OU10 CDSE15.OU20 Outlet end cap to suit 150mm wide channel L20 CDSSE15.OU20 CD SE20/CE20/M20 RANGE CDSE20.E20 Plain end cap to suit all 200mm wide channels CDSSE20.E20 CDSE20.OU00 Outlet end cap to suit 200mm wide channel L00 CDSSE20.OU00 CDSE20.OU10 Outlet end cap to suit 200mm wide channel L10 CDSSE20.OU10 CDSE20.OU20 Outlet end cap to suit 200mm wide channel L20 CDSSE20.OU20 CD SE30/CE30 RANGE CDSE30.E20 Plain end cap to suit all 300mm wide channels CDSSE30.E20 CDSE30.OU00 Outlet end cap to suit 300mm wide channel L00 CDSSE30.OU00 CDSE30.OU10 Outlet end cap to suit 300mm wide channel L10 CDSSE30.OU10 CDSE30.OU20 Outlet end cap to suit 300mm wide channel L20 CDSSE30.OU20 COMPLETE ASSEMBLY WITH END PLATES END CAPS sales@clark-drain.com GULLY ASSEMBLY AND END CAPS 15

16 CD M SERIES Monolithic channel and grating for use in carriageways DESCRIPTION The Clark-Drain CD M Series is the ultimate surface drainage system for heavily trafficked areas, ie distribution centres, highways, docks and airports. Available in 2 widths with various depth options, the system comes as a one piece unit, meaning no separate grating or any other pieces that can be lost on site during installation, and no concerns over gratings coming loose whilst being trafficked. The CD M Series grating is D400kN as standard with a 13mm wide slot opening to ensure high intake of water in cases of severe down pours and flash flooding, especially important when used in highway applications. APPLICATIONS Distribution centres Highways Airports Docks Class D400 kn BLACK TOP NATURAL Complete with side inlet Also available with side inlets for pourous asphalt. For side inlets add SI to the end of the product code. CHANNEL C/W SIDE INLETS Product Description Length Internal Overall Overall Slot Code width width height size M10 SERIES CHANNELS CD M10D.L00 Polymer concrete channel c/w 2no Class D400kN slotted grating bonded to channel CD M10D.L10 Polymer concrete channel c/w 2no Class D400kN slotted grating bonded to channel CD M10D.L20 Polymer concrete channel c/w 2no Class D400kN slotted grating bonded to channel CD M10D.H00 Polymer concrete channel c/w 1no Class D400kN slotted grating bonded to channel CD M10D.H10 Polymer concrete channel c/w 1no Class D400kN slotted grating bonded to channel CD M10D.H20 Polymer concrete channel c/w 1no Class D400kN slotted grating bonded to channel M20 SERIES CHANNELS CD M20D.L00 Polymer concrete channel c/w 2no Class D400kN slotted grating bonded to channel CD M20D.L10 Polymer concrete channel c/w 2no Class D400kN slotted grating bonded to channel CD M20D.L20 Polymer concrete channel c/w 2no Class D400kN slotted grating bonded to channel CD M20D.H00 Polymer concrete channel c/w 1no Class D400kN slotted grating bonded to channel CD M20D.H10 Polymer concrete channel c/w 1no Class D400kN slotted grating bonded to channel CD M20D.H20 Polymer concrete channel c/w 1no Class D400kN slotted grating bonded to channel GRATING COLOUR OPTIONS Red (R) Yellow (Y) White (W) Black (B) Standard TOPS AVAILABLE IN ANY COLOUR WITH RAL REFERENCE For colour options add the first letter of the colour to the end of the product code. (Example if you require CDM10D.L00 with a Black top use code: CD M10D.L00B) 16 CD M SERIES sales@clark-drain.com

17 ACCESS POINTS AND SILT BOXES Top view of 0mm length access point SILT-BOX CDM10D.L00BRP (0mm length access point) CDM10D.H00BRP (500mm length access point) Product Internal Overall Overall Slot Code Description Length width width height size ACCESS POINTS CD M10D.L00 RP Polymer concrete channel c/w 1no Class D400kN slotted grating bonded to channel and 1no removable grating CD M10D.L10 RP Polymer concrete channel c/w 1no Class D400kN slotted grating bonded to channel and 1no removable grating CD M10D.L20 RP Polymer concrete channel c/w 1no Class D400kN slotted grating bonded to channel and 1no removable grating CD M10D.H00 RP Polymer concrete channel c/w 1no removable slotted grating CD M10D.H10 RP Polymer concrete channel c/w 1no removable slotted grating CD M10D.H20 RP Polymer concrete channel c/w 1no removable slotted grating SILT-BOX CD M10F.SB CD CE10.SB with upstand to match channels c/w 1no removable Class F900kN slotted grating M20 SERIES ACCESS POINTS CD M20D.L00 RP Polymer concrete channel c/w 1no Class D400kN slotted grating bonded to channel and 1no removable grating CD M20D.L10 RP Polymer concrete channel c/w 1no Class D400kN slotted grating bonded to channel and 1no removable grating CD M20D.L20 RP Polymer concrete channel c/w 1no Class D400kN slotted grating bonded to channel and 1no removable grating CD M20D.H00 RP Polymer concrete channel c/w 1no removable slotted grating CD M20D.H10 RP Polymer concrete channel c/w 1no removable slotted grating CD M20D.H20 RP Polymer concrete channel c/w 1no removable slotted grating *NOTE: For end caps see Page 15 sales@clark-drain.com M SERIES ACCESS POINTS 17

18 INSTALLATION PROCEDURE TEL: A B A a b Surrounding concrete Class A 15 kn >8 cm >8 cm 15 N/mm 2 Class B 125 kn >10 cm >10 cm 25 N/mm 2 Class C 250kN >15 cm >15 cm 25 N/mm 2 Fig A Class D 400kN >20 cm >20 cm 25 N/mm 2 Class E 600kN >20 cm >20 cm 25 N/mm 2 Class F 900kN >25 cm >25 cm 25 N/mm 2 Fig B For F900 kn class installation, you may want to put a wire netting in the concrete to avoid any cracking due to longitudinal sagging. Using such netting allows to add transverse reinforcing rods to sustain the channel s weight when pouring concrete (as Fig B). Fig C BLOCK PAVING Paving stones must be 2 3mm higher than the upper edge of the channel. In case of paving stones the first 3 rows of blocks adjacent to the channels must be bedded in concrete. (as Fig C) Fig D BITUMEN The final coating should be flush with the upper edge of the channel or, even better, should be 2 3mm higher than the upper edge of the channel. (as Fig D) 1 It is always recommended that you start at the discharge/outlet end of the run. 2 Dig a trench for the channel installation with dimensions dependent on the width and height of the channel and the load class required (as shown in table). 3 Locate outlet channel, Silt-Box or Gully dependent on which is to be used, pour bedding concrete and position to proper level and alignment. 4 Install pipe connections and back fill to required level with concrete. 5 If using pre-sloped channels it is always recommended that the channels are laid out at the side of the trench in numerical order prior to laying. 6 When using constant channel and pre-sloped the constant channel always comes above the sloped channel with the same number (ie. No.10 > L10 > No 11). 7 On the bottom of the trench place a bed of concrete. (Thickness and quality will be dependent on load class required as per Fig A). 8 Lay the channels beginning with deepest first and in numerical order counting down. 9 Fit the channels together by sliding them from top to bottom ensuring no concrete gets in between the joint. Adjust channels for alignment as you go. 10 To complete the run place the closing end cap and seal to the channel. 11 Once the run is complete and end cap in place the final surround of concrete can be poured. The concrete surround must be finished between 2 3mm above the grating surface. It is important that the channels are protected against any kind of lateral forces and/or pressures during and after installation and it is therefore recommended that the gratings or pieces of wood are placed in the channels prior to pouring concrete. 12 Once the concrete surround has set, the gratings can then be installed ensuring all fixings are securely fastened. 18 INSTALLATION PROCEDURE sales@clark-drain.com

19 INSTALLATION PROCEDURE LATERAL AND LONGITUDINAL EXPANSION JOINTS Longitudinal expansion joints have to be placed approximately every 5 metres and at any junctions. These joints have to be continued into the concrete case (bedding). A lateral expansion joint should be placed between each face of the concrete case and the bitumen or concrete paving. These expansion joints are there to absorb thermic expansions and therefore prevent any crushing or destruction of the channel lines. (as shown) All Clark-Drain channels can be easily accessed for rodding or flushing to maintain their efficiency. Lateral expansion joints (see table) Longitudal expansion joints 5m Y Y Y see table LINEAR DRAINAGE CARE AND MAINTENANCE FREQUENCY OF INSPECTION It is not possible to state the frequency of inspections, as it will vary upon the location and environment in which the channel is situated. In general the frequency of inspection should be based upon local knowledge. Inspections should pay particular regard to the condition of the following: Gratings or covers where fitted Locking for gratings or covers Sump/gully outlet Concrete surround (where exposed at surface) Pavement condition adjacent to the channel MAINTENANCE Channels may be rodded or cleaned with shovels (generally in a direction away from outlet to avoid contaminating the underground connections) Ensure gratings (or covers) are relocked into position on completion of maintenance operation. Damaged gratings (or covers) should be replaced. The locking system (whether removed for cleaning or otherwise) should always be checked for security. Replace any damaged bolts or locking bars. Remove sump/gully sediment buckets and clean out. Replace bucket before cleaning channel and re-empty following cleaning of the channel if necessary. Flush sump/gully to ensure it runs freely to underground connections. Where exposed the concrete haunch should be repaired if damaged. The edge of the channel should not be left exposed. The level along the haunch should be checked and compared with construction drawings. Deviations from installation drawings may indicate or suggest suspect ground conditions and engineering advice may be necessary. If applicable, joint seals should be repaired or renewed in accordance with manufacturers recommendations. Steam cleaning agents should not normally be required if maintenance is a regular procedure. Steam cleaning of polyester and vinylester channels is not recommended. sales@clark-drain.com INSTALLATION PROCEDURE 19

20 CLARK-DRAIN PRODUCTS Galvanised Pressed Steel Covers Recessed Pavior Range Internal Recessed Range Municipal Covers and Frames Engineering and Agricultural Casting Special Steel Fabrications Ducting Hinged Covers Upstand and Reservoir Covers (FCW) Stainless - Brass Covers and Frames Aluminium Covers and Frames Security Covers and Frames Your local stockist Clark-Drain Limited Station Road Yaxley Peterborough PE7 3EQ Telephone: Fax: sales@clark-drain.com Web: Due to our continual development program we reserve the right to upgrade products without prior notice. Products must be fitted in accordance with Clark-Drain installation guides