SPORTSBEAMS 1500 LED USER MANUAL SPORTSBEAMS LIGHTING, INC. v.1.0

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1 SPORTSBEAMS 1500 LED USER MANUAL v.1.0 SPORTSBEAMS LIGHTING, INC

2 TABLE OF CONTENTS INTRODUCTION...1 SAFETY WARNINGS...2 POWER SUPPLY Wiring Diagram....3 Fuse Ratings....3 Mounting Hardware Standard Installation...4 Inverted Installation...4 Labeling Suggestions...5 Powering the Fixture...5 Controlling the Fixture...6 Aiming & Adjustments...6 CARE & MAINTENANCE...7 TROUBLESHOOTING...8 SUPPORT SPORTSBEAMS LIGHTING, INC. i

3 INTRODUCTION Thank you for choosing Sportsbeams The finest sports lighting fixture available. Unlike traditional sports lighters, the Sportsbeams 1500 LED is a sophisticated and intelligent light that will change the way you view night time activies. With proper installation, care and maintenance, the 1500 will provide high quality lighting for years to come. We designed our fixture for easy installation and usage. Please read this manual thoroughly before attempting installation and operation. If you have any questions, please contact us at: Join the Sportsbeams mailing list to learn about exciting new installations, product updates and more: MODEL NOMENCLATURE A B C D E Sportsbeams is a registered trademark of Sportsbeams, Inc. Sportsbeams 1500 LED is certified to be in compliance with many of the the following safety directives: BRAND NEMA CCT CRI MODEL SB M (Mono Color) MODEL: INPUT: SB1500-B-C-D-E 48V DC ~ 50V DC B (Bi-Color) SUITABLE FOR WET LOCATIONS CONVIENT AUX EMPLACEMENTS MOUILLÉS WARNING RISK OF FIRE OR ELECTRIC SHOCK Designed by Sportsbeams. Made in China. Visit for more information about this and other quality Sportsbeams products. Sportsbeams.com 2017 Sportsbeams, Inc. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Please visit for a complete listing of certifications for each fixture. A B C D E SB M EXAMPLE MODEL NUMBER SPORTSBEAMS LIGHTING, INC

4 GENERAL SAFETY WARNINGS Please call Sportsbeams Customer Service at for any questions or concerns. 1. All electrical work must conform to the National Electric Code (NEC) and all applicable local codes and ordinances. 2. Sportsbeams lighting should only be installed by qualified personnel. Please ensure that you have verified the safety of any existing power distribution systems before beginning installation. Failure to follow Operating Instructions may lead to death, Severe Injury, or Property Damage. Turn off power before performing any electrical or control work. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE. DO NOT make or alter any open holes in the luminaire. Do not modify the luminaire. Follow all applicable safety procedures and use Personal Protective Equipment such as hardhats, safety glasses, reflective vests, electrical safety gloves, fall protection equipment and safety toe boots during the installation, operation, and maintenance of the luminaire. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE. NEVER Risk of eye injury! Eye protection is required at all times during the installation, operation, and maintenance of the luminaire. The high intensity light produced by the luminaire can cause severe damage to the eye if viewed directly at close range. Avoid being in front of a luminaire that is on or wear suitable light blocking protective eyewear such as welding goggles. Store luminaires in a clean, dry place, protected from dirt, water, and sunlight. SPORTSBEAMS LIGHTING, INC

5 POWER SUPPLY Many different brands and types of power supplies can be used with the Sportsbeams 1500 LED fixture. Please note, however, that using any power supply besides the one specifically designed for your project and provided by Sportbeams will VOID THE WARRANTY on this fixture. Failure to wire your fixture properly as suggested below can cause permanent damage to the fixture and/or can cause physical harm and even death. Installation should only be performed by a qualified electrician. MINIMUM FUSE RATINGS POWER SUPPLY REQUIREMENTS CIRCUIT VOLTAGE (VAC) MINIMUM FUSE RATING (AMPS) FIXTURES WATTS INPUT DC OUTPUT ~ V Single-Phase Non-Grounding: 3Ø 277V 3-Phase Non-Grounding: 3Ø 277/480V BLACK BLACK WHITE GREEN WHITE GREEN SPORTSBEAMS LIGHTING, INC

6 INSTALLATION The Sportsbeams 1500 LED Fixture can be mounted on top of a mounting structure or underneath. The mounting structure may be a light pole cross arm, an indoor catwalk bracket, or other structural component that will hold the fixture firmly in place and ensure enough clearance to adjust fixture for the correct beam angle. This fixture is designed to be mounted and aimed in accordance to a proper light design to ensure consistant light coverage. It is the responsibility of the installer to verify that all proposed mounting structures including poles, cross arms, catwalk brackets, and other mounting structures are certified to support the weight of the fixture, withstand wind loads, and meet all other applicable codes and regulations. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE. Do not suspend any fixture by electrical or control wires, as these will not support the weight of the fixture, resulting in the potential for the fixture to fall and cause damage or injury. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE. HARDWARE REQUIREMENTS HARDWARE SIZE QUANTITY Hex Bolt Flat Washers Hex Locknut 5/8-3/4 5/8-3/4 ID 5/8-3/ An impact driver may be used on mounting hardware while the power is off, but vibration caused by power tools may damage the fixture. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO FIXTURE INTERNAL DAMAGE AND FAILURE. STANDARD INSTALLATION With standard mounting, the fixture sits on top of a mounting structure. 1. Refer to the light design for the project to determine fixture installation locations. 2. Set fixture in place and install bolt, flat washers, and nut to securely fasten the fixture mounting bracket to the mounting structure. Tighten hardware hand tight so that fixture is secure but do not fully torque hardware until aiming is complete. 3. Remove the clear protective film from the front of the lenses, if present. SPORTSBEAMS LIGHTING, INC

7 INSTALLATION INVERTED INSTALLATION With inverted mounting, the fixture sits underneath a mounting structure. 1. To install the fixture underneath a mounting structure, the fixture mounting bracket must first be inverted: Remove hex bolt on each side of mounting bracket Remove fixture mounting bracket and flip it so that the bracket faces up. Reinstall hex bolts. 2. Refer to the project light drawings to determine fixture installation locations. 3. Hold fixture in place and install bolt, flat washers, and nut to securely fasten the fixture mounting bracket to the mounting structure. Tighten hardware hand tight so that fixture is secure but do not fully torque hardware until aiming is complete. 4. Remove the clear protective film from the front of the lenses, if present. FIXTURE LABELING Labeling a fixture can be a useful way of ensuring that proper fixtures are installed in the right locations. In addition, since our fixtures can be controlled individually via MAC address, labeling a fixture can aid in setting up control systems. SUGGESTED NOMENCLATURE SPORTSBEAMS LIGHTING, INC

8 STANDARD POLE INSTALLATION FIXTURE WIRING ON CROSSARM POLE WIRING SPORTSBEAMS LIGHTING, INC

9 POWERING THE FIXTURE Never connect the Sportsbeams 1500 LED Fixture to an electrical system that is not grounded. Installing a fixture in an ungrounded electrical system could allow the metal housing to become energized in the event of an electrical short, resulting in the risk of electrical shock for anyone who comes into contact with the fixture. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE. Do not suspend any fixture by electrical or control wires, as these will not support the weight of the fixture, resulting in the potential for the fixture to fall and cause damage or injury. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE. WIRING CONNECTION CHART FIXTURE WIRE COLOR DESIGNATION Black Line White Line or Neutral Green Ground Each fixture comes with a SOOW style 3C cable with 14AWG annealed stranded bare copper per ASTM B-174 with a minimum temperature range of -40 C to +90 C. Our cable is water resistant, UV rated/sunlight resistant, UL listed and CSA certified for indoor and outdoor use. Any additional cables used to connect to this fixture must match the specifications listed above. NEVER connect the bare or green insulation ground wire to the black (HOT) current-carrying or white (NEUTRAL) supply wire, as this could energize the metal housing and create the risk of electrical shock. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE. Do not damage or cut the wire insulation (covering) during installation. Do not permit wires to contact any surface having a sharp edge, as this may damage the wire insulation and create the risk of electrical shock. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE. CONTROLLING THE FIXTURE SPORTSBEAMS LIGHTING, INC

10 480V 3-PHASE STANDARD WIRING DIAGRAMS 208V SPORTSBEAMS LIGHTING, INC

11 STANDARD CONTROL SYSTEM Overview: Every lighting fixture that Sportsbeams makes has an integrated control unit, accessed via Ethernet. A NEMA 4 box, or node, is mounted on each pole. Each node contains a rugged ethernet router and gives users at-pole control for each fixture. Data from the nodes goes to the Intellibeam Control Box via Cat-5, fiber or wireless. When connected to the internet, users can control entire complex, individual fields, individual fixtures, etc. Additionally, each fixture reports operating status and more. 1. Line power to contractors and equipment grounding 2. Load power to lighting circuits 3. Control power (dedicated 20A) 4. Control harness 5. Communication Cable 6. Wi-Fi Antenna (optional) Note: Setting up network services for lighting control is beyond the scope of this user manual. For more information, please visit our website. TRANSFORMER INTELLIBEAM CONTROL BOX ELECTRICAL DISTRIBUTION PANEL TO LIGHTING FIXTURES POWER DATA SPORTSBEAMS LIGHTING, INC

12 SIMPLE CONTROL SYSTEM Overview: For a simple installation, a NEMA 4 box, or node, is mounted on each pole, giving users at-pole control. One pole is selected for the Intellibeam Control Box and can be connected via Cat-5, fiber or wireless for control over the entire field. Note: Setting up network services for lighting control is beyond the scope of this user manual. For more information, please visit our website. INTELLIBEAM CONTROL BOX POWER DATA SPORTSBEAMS LIGHTING, INC

13 AIMING THE FIXTURE Because of the Sportsbeams 1500 LED active cooling, our fixture can be mounted in any direction, at any angle. As long as air is not blocked from reaching the intakes around the top of the light and nothing is blocking the output of air from the back of the light, this fixture can be freely mounted at any angle. TOP DOWN VIEW - Z PLANE SIDE VIEW - Y PLANE Inverted (upside down) operating angle is -40 to -90 degree Top pole mounted, operating angle is 0 to 45 degrees. SPORTSBEAMS LIGHTING, INC

14 CARE & MAINTENANCE All luminaires are prepared with a powder-coated finish. The finish on exterior luminaires may weather over time, depending on the environmental conditions at the installation site. Proper care of the luminaires will maintain their performance and appearance. Follow a regular maintenance schedule to retain optimal light output and thermal performance. Remove any dirt, leaves and other foreign debris from the luminaire housing. Wipe the optical lenses with a clean, dry, cotton cloth to remove dust and other contaminants. A non-abrasive polycarbonate cleanser may be used periodically. Do NOT use any abrasives such as car wax, brass cleaners or other polishes or chemicals. These may scratch, remove, or damage the protective coating, allowing moisture and pollutants to come into contact with the aluminum, possibly discoloring or pitting the finish. Turn off power before performing any electrical or control work. FAILURE TO FOLLOW THIS WARNING MAY LEAD TO DEATH, SEVERE INJURY, OR PROPERTY DAMAGE. DO NOT make or alter any open holes in the luminaire. Do not modify the luminaire. SPORTSBEAMS LIGHTING, INC

15 TROUBLESHOOTIN SPORTSBEAMS LIGHTING, INC

16 SUPPORT Be SPORTSBEAMS LIGHTING, INC

17 Warranties and Limitation of Liability Please refer to for our terms and conditions. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment Sportsbeams All Rights Reserved SPORTSBEAMS LIGHTING, INC