Side Cutter with Low Cutting Resistance

Transcription

1 TOOL NEWS Milling Side Cutte Seies B242A New Poduct Side Cutte with Low Cutting Resistance Vetical mount double-sided inset fo VAS and VOS.

2 VAS0 VOS0 ASX0 1

3 Unique side cutte seies taking advantage of the latest technology, mateials and cutte geomety. Classified Side Cutte VAS0 VOS0 ASX0 Featues of Inset 3-D Suface Beake (Vetical Blade and Double-sided Type) 3-D Suface Beake (Vetical Blade and Double-sided Type) 3-D Suface Edge + Lage Rake Angle (Single-sided Type) Wok Mateial K K P M K Low Cutting Resistance e ] Toughness No. of Cones Used e u 4 4 Cone R Development.016",.031", *.04" *.063",.09", *.094".11",.15",.19".04".031" Refeence Page Page 3 Page Page 9 Items coming Summe * 2

4 Milling Side Cutte VAS0 Inset with 4 Cutting Edges Secue Clamping All inset sizes ensue a vaiety of seating sufaces. R.016" R.19" Low Cutting Resistance Inset Pefeed Shapness Tough Cutting Edge (Convex Cuve) Double-phased Helical Rake Angles 3

5 High Pecision Shaping of Wokpiece Cone R Cone R shape with ideal cuved edge. Fo R.016" R.11" Fo R.11" R.19" When Loading Holde : GAMF : + GAMP : +3 Holdes Can Load All Cone R Cutting width and diamete do not change even if cone R does. R.15" Vaious Cone R Development R.016" R =.016",.031", *.04", *.063",.09", *.094",.11",.15" and.19" adius options. R.031 inch R.09 inch R.11 inch R.15 inch Items coming Summe * 4

6 SIDE CUTTER Engineeing VAS0 Specials P M K N S H ON SFMS ON SFMS B3 APMX y Half Side Max. Cutting Diamete : ø0 Max. Depth of Cut APMX : RE<3.0 RE > mm 11.4mm (mm) Total Numbe ON SFMS of Teeth < 1 < B3 CW y Full Side CW of RE<3.0 is 24mm, and RE <3.0 is 22.mm. Multilevel designs available fo CW ove each size. Lagest Width CW : 0mm Max. Cutting Diamete : ø0 (mm) Total Effective Numbe Numbe CW ON SFMS of Teeth of Teeth < < Please contact us fo details of any geomety of half sides and full sides. * : Non stock, engineeing specials poduced to ode only.

7 Inset (inch) Shape Ode Numbe Gade Class Honing L S W1 RE RE_1 Geomety LNGU13004PNER/L-M VP15TF G E a LNGU1300PNER/L-M VP15TF G E a RE_1 W1 LNGU13012PNER/L-M VP15TF G E u L LNGU13016PNER/L-M VP15TF G E u LNGU13020PNER/L-M VP15TF G E a RE LNGU13024PNER/L-M VP15TF G E u LNGU13030PNER/L-M VP15TF G E a LNGU130PNER/L-M VP15TF G E a S LNGU13050PNER/L-M VP15TF G E a Right hand inset shown. a : Inventoy maintained. ( insets in one case) u : Inventoy maintained. (Coming summe 2016) ( insets in one case) Application Examples Tool Inset (Gade) VAS0 ø300 mm LNGU13004PNER-M (VP15TF) Bake Calipe ASTM VAS0 ø160 mm LNGU13004PNER-M (VP15TF) Cylinde Block AISI No 35 B Wokpiece Cutting Conditions Revolution (min -1 ) Cutting Speed (SFM) Feed pe Tooth (IPT) Table Feed (IPM) Depth of Cut ap (inch) Cutting Mode Dy Cutting Dy Cutting Machine Machining Cente Hoizontal Results Appoximately 2 x longe tool life than conventional poducts. Excellent cutting dimensions and fi nished suface oughness. 30% eduction in tooling costs. Impoved machining effi ciency. 1.5 x bette machining effi ciency than conventional poducts. Appoximately 2x longe tool life. Stable cutting with minimal sound and fi ne fi nished suface oughness. Impoved machining effi ciency and longe tool life. The above application examples ae custome's application examples, so it can be diffeent fom the ecommended conditions. 6

8 Milling Side Cutte VOS0 High Rigidity Design Aanging the insets vetically absobs the pincipal cutting foce though the thickness of the inset and achieves extemely high igidity. Easy to Clamp Inset Insets ae scewed into the side of the holde, this simplifies clamping and unclamping fo supeio usability. Unique Vetical Inset usable cones with high stength cutting edge. The factue esistance is significantly impoved due to a convex cuve cutting edge and a specially shaped elief face. Maximum depth of cut is.394". Inset (inch) Coated Shape Ode Numbe Class Honing VP15TF Geomety SONX1206PER SONX1206PEL N E a N E s Right hand inset shown. a : Inventoy maintained. ( insets in one case) s : Inventoy maintained in Japan. ( insets in one case) VP15TF PVD coated gade fo application vesatility. Ideal fo ductile cast ion, unstable cutting conditions and low igidity wokpieces. Wet cutting is possible.

9 SIDE CUTTER VOS0 P M K Engineeing Specials N S H ON SFMS APMX B3 Side y Half Max. Cutting Diamete : ø0 Total Numbe of Teeth ON SFMS (mm) APMX < 16. < ON SFMS CW B3 Multilevel designs available fo CW ove 20mm. Lagest Width CW : 0mm Max. Cutting Diamete : ø0 Side Total Numbe of Teeth y Full Effective Numbe of Teeth < CW ON SFMS (mm) 16 < * Please contact us fo detail of any geomety of half sides and full sides. : Non stock, engineeing specials poduced to ode only.

10 .0 Milling Side Cutte ASX0 ASX is a well-balanced cutte fo positive inset type that impoves factue esistance and educes cutting esistance. Effective fo when wokpiece with small thickness is cut and when heat geneation is needed to suppess because of low cutting esistance, and ideal fo fi nish cutting. High Reliability Uses a cabide shim and popietay Anti-Fly-Inset (A.F.I) to pevent the insets fom moving when machining. Additionally the clamp scew uses TORXPLUS, fo high clamping foce ensuing high eliability. Low Cutting Resistance Due to the 3D design of the cutting edge and a lage ake angle, high cutting edge shapness has been achieved with educed cutting esistance. Easy to Use Employs a scew on type mechanism, theefoe insets can easily be loaded. Additionally when indexing the inset, it is not necessay to emove the scew completely. Inset (inch) Coated Shape Ode Numbe Class Honing VP15TF Geomety SOMT12T30PEER-JM M E a SOMT12T30PEEL-JM M E s a : Inventoy maintained. ( insets in one case) s : Inventoy maintained in Japan. ( insets in one case) Right hand inset shown. 9 VP15TF PVD coated gade fo application vesatility. Ideal fo ductile cast ion, unstable cutting conditions and low igidity wokpieces. Wet cutting is possible.

11 SIDE CUTTER ASX0 P M K Engineeing Specials N S H ON SFMS APMX B3 Side y Half Max. Cutting Diamete : ø0 Total Numbe of Teeth ON SFMS (mm) APMX < 16. < ON SFMS CW B3 Multilevel designs available fo CW ove 20mm. Lagest Width CW : 0mm Max. Cutting Diamete : ø0 Side y Full Effective Numbe of Teeth Total Numbe of Teeth < CW ON SFMS (mm) 16 < * Please contact us fo detail of any geomety of half sides and full sides. : Non stock, engineeing specials poduced to ode only.

12 Milling Side Cutte Seies Fo You Safety adon't handle insets and chips without gloves. aplease machine within the ecommended application ange and exchange expied tools with new ones in advance of beakage. aplease use safety coves and wea safety glasses. awhen using compounded cutting oils, please take fie pecautions. awhen attaching insets o spae pats, please use only the coect wench o dive. awhen using otating tools, please make a tial un to check un-out, vibation and abnomal sounds etc. Custome Sevice : Technical Sevice : LOS ANGELES HEAD OFFICE Slate Avenue, Fountain Valley, CA 90 TEL : FAX : CHICAGO OFFICE 1314B Noth Plum Gove Road, Schaumbug, IL 6013 TEL : FAX : TORONTO OFFICE 3535 Laid Road, Units 15 & 16, Mississauga, Ontaio, L5L 5Y, Canada TEL : FAX : MMC METAL DE MEXICO, S.A. DE C.V. Av. La Cañada No.16, Paque Industial Benado Quintana, El Maques, Queetao, CP6246, Mexico TEL : FAX : URL : (Tools specifications subject to change without notice.) EXP-15-E013 Pinted in U.S.A. 3/16