JSRLP Series. Low Pressure Reducing Valves for Bio-Pharm Gas Applications

Transcription

1 JSRLP Series Low Pressure Reducing Valves for Bio-Pharm Gas Applications New Option! EPDM seat for low lockup and tight shutoff on no flow or deadhead blanketing applications JSRLP is a high purity gas low pressure regulator designed and built specifically for hygienic, ASME BPE gas applications. The JSRLP has been designed specifically for low pressure clean gas regulation in Stainless and Single use disposable applications. Whether it's precise regulation for sparging, blanketing, motive force, or SUD bag inflation, the JSRLP was built for the job! The durable valve body and metal trim components are machined from ASTMA L SST barstock and finished to ASME BPE SFS (Ra micro-inch, electropolished) standard. The valve is outfitted with a thin Jorlon diaphragm and Teflon, PEEK, or EPDM seats and seals that are all FDA approved, USP Class VI compliant materials. These materials of construction enable JSRLP to withstand the rigors of an autoclave if required. The EPDM seat reduces lockup to less than. psig on this model. FEATURES No exposed threaded connections below diaphragm In-line removable seat and trim facilitate cleaning and routine maintenance Barstock construction guarantees material integrity and surface finish Very low lockup with EPDM seat material High rangeability and relatively low set point offset lessens the need for reduced trim sizes Minimized internal volume Proprietary Jorlon diaphragm material provides exceptionally long life and Autoclave capability Soft seat material for ANSI Class VI shutoff DOCUMENTATION The following documentation is shipped at no charge: Steriflow Unicert, a QC signed Certificate of Compliance for: - Material, listing heat numbers with attached MTR's - Surface Finish - FDA/USP Class VI - for all thermoplastic and elastomers Traceability: - Each individual product serial number is traceable to the Unicert serial number, heat numbers and attached MTR's A PPLICATIONS Ideal for clean gases used in bio-pharmaceutical, and pharmaceutical process. Designed specifically for low pressure control on traditional Stainless Steel and Single Use Disposable installations such as: Air or gas overlay, pressure filling, Lyophilization, sparging, or SUD bag inflation. Clean Filter Air Nitrogen Carbon Dioxide Argon Oxygen Custom purge or blanket gas NOTE: Though not drainable in any installation orientation, this valve can be used on clean steam or non-cavitating liquids with Steriflow engineering application approval. Other documents must be requested at time of RFQ, or order: - ADl!TSE Free, Certified Test reports, Certificate of Origin. Steriflow by Jordan Valve 317 Wasson Road Cincinnati, OH (f) steriflow@richardsind.com

2 JSRLP SERIES H1GH PURITY Bio-PHARMA GAS Low PRESSURE Rrnuc1NG VALVE S PECIFICATIONS Sizes: 1/" (DN1) & 3/4" (DN) End Connections: ASME BPE, DIN, ISO Tri-clamp, or Tube Weld end; NPT Gauge Ports: 114" FNPT is standard. Contact Factory for Tri-Clamp, VCR, or other alternatives. Soft Seat Materials for ANSI Class VI Shut-Off: PTFE to + F (1 C) continuous or 7 F (13 C) intermittent [not to exceed 1 min. in a one hour period] FDA, USP Class VI PEEK to +3 F {176,7 C) FDA, USP Class VI EPDM to +3 F {1 C) FDA, USP Class VI* Body Material: 316L SST Diaphragm Material: Thin Jorlon FDA, USP Class VI Maximum Inlet Pressure: 1 psig {1, bar) Optional Cleaning Specifications Clean for Oil-Free Cleaning complying with ASTM G and CGA G Spring Ranges: 1- psi (,7-,3 bar); -1 psi (,3-1, bar); 1- psi (1,-1,7 bar); - psi {1,7-3,4 bar) * Suggested for low lockup and tight shutoff on no flow or deadhead blanketing applications. Flow Characteristics: High Flow: Trim Cv.8; Cv for relief valve sizing is 1.9 Low Flow: Trim Cv.; Cv for relief valve sizing is.6 Surface Finish: Wetted Internal surface finish: Mechanically polished, and electropolished to ASME BPE SF, Ra µin (. Ra µm) as standard Exterior surface finish: Mechanically polished, and electropolished to 4 Ra µin {1. Ra µm) as standard Other finishes available upon request Options: Panel Mounting Captured Vent Self Relieving Gauge ports, pressure gauges --

3 JSRLP SERIES H 1GH PURITY Bio-PHARMA GAS Low PRESSURE Rrnuc1NG VALVE OPTIONS Panel Mount Option Captured Vent Option (1 /8" NPT> OPTION DEFINITION Captured Vent The captured vent design is for maximum safety for the user when handling toxic or hazardous media. It features a 1 /8" FNPT port located on the spring housing. The user can easily tube this vent to a safe location. This option can be incorporated into a self-relieving regulator that provides an additional port to permit the safe expulsion of hazardous media. Panel Mount The panel mount feature requires a panel cut out of 1-1 /", complete with a threaded spring housing, and a panel mount ring to secure the regulator. *Self Relieving The self relieving option is used for internal venting of downstream pressure. From a practical standpoint, it allows for immediate reduction in outlet pressure setpoints and automatically alleviates regulator lock up outlet pressure spikes), when flow is stopped. (Recommended with outlet gauges). Gauge Ports - Pressure Gauges 1 /4" FNPT Inlet and outlet gauge ports are standard. For Tri-clamp, VCR, or other gauge port options, contact factory. -3-

4 JSRLP SERIES H1GH PuR1Ty Bio-PHARMA GAS Low PRESSURE Rrnuc1NG VALVE Reliable, gas pressure regulation with set points to 1 psig (69 millibar) SST spring chamber suitable for washdown FEATURES & BENEFITS Optional: r-=--..._-----j Autoclavable annodized aluminum handle Handle lockout device Fine thread pitch for precision setpoint adjustments Large Teflon diaphragm FDA/ USP Class VI approved - for accurate low pressure control down to 1 psi Panel mount and captured vent - options available FDA/USP Class VI seat and seal and material for ANSI Class VI shutoff EPDM seat material available for extremely low lockup Sanitary clamp, extended tube weld, or FNPT connections available ASME BPE SF, Ra µin (, Ra µm) electropolish - finish - standard on internal surfaces and wetted parts non-cavitating liquids (the design is not drainable) with Steriflow engineering application approval. CV TRIM SELECTION INSTRUCTIONS 1. Select a graph on the next four pages that best represents your outlet pressure set point and flow range.. Select the inlet pressure line on the graph (horizontal sloped line, P1 ) that reflects your valve's actual inlet pressure. 3. That line indicates the Pressure/Flow capabilities of the Cv trim under flowing conditions. -4-

5 JSRLP SERIES H 1GH PuR1Ty Bio-PHARMA GAS Low PRESSURE Rrnuc1NG VALVE ANTl-T AMPER OPTION Allen/socket head stem adjustment Lock nut Internal View 1. Adjust stem position with Allen wrench. Tighten lock nut against bonnet while holding stem position 3. Replace and tighten acorn nut DIN & ISO TRI-CLAMP D IMENSIONS Oo <{ - DIN 3676 Row B (ISO 117) VALVE SIZE A AD ID DN DN1* DN * with non-standard Tri-clamp face DIN 3676 Row A (DIN 118) VALVE SIZE A AD ID DN DN1* DN DN*. 3.. * with non-standard Tri-clamp face Acorn nut cover... "- --

6 JSRLP SERIES H 1GH PuRriy Bio-PHARMA GAS Low PRESSURE Rrnuc1NG VALVE Fww DATA FOR Cv TRIM SELECTION The graphs illustrate the change or "droop" in outlet pressures as the flow rate increases, and the lockup (setpoint rise) as flow decreases and approaches zero. Flow Coefficient:. Maximum inlet pressure: 1 psig (1,3 bar) 6.9: Q) 4 :s 3 Q: 1 Range Spring: 1- psig (-,3 bar) Set Point: 1 psig Range Spring: 1- psig (-,3 bar) Set Point: psig Air Flow (Umin) Q) Pl-psl P1 3psl 1-111$1.1 Q: -7psl P1 ps\.1 l. o 1 1.9: Range Spring: 1- psig (-,3 bar) Set Point: psig 1 1.., ,_,._ e a... o I 1 1.9: e 8 ::J 6 a e.1.8 g:.6 ] Pl-1 psi 4 p -7psi. Pl- psi Pl-1 P1 psi Pl-3 i Range Spring: -1 psig {,3-1, bar) Set Point: 1 psig ::;;.6 e..4 Q.) Q: Range Spring: -1 psig (.3-1. bar) Set Point: 1 psig t Pl- psi Q "..9: 1 Q) Q: 1 a; " --_..,.., 1,-----,=- -6- Range Spring: 1- psig (1,-1, 7 bar) Set Point: psig Air Flow (Umin) : :s.8.6 Q: a;.4 " PHOOpsi. o P1-7psi P 1 -psisl P1-SO <-=s

7 JSRLP SERIES H 1GH PURITY Bio-PHARMA GAS Low PRESSURE Rrnuc1NG VALVE Fww D ATA FOR Cv TRIM SELECTION The graphs illustrate the change or "droop" in outlet pressures as the flow rate increases, and the lockup (setpoint rise) as flow decreases and approaches zero. Flow Coefficient:. Maximum inlet pressure: 1 psig (1,3 bar) Range Spring: - psi (1,7-3,4 bar) Set Point: psig Range Spring: - psi (1, 7-3,4 bar) Set Point: 3 psig - '(;; s ::::J... : :; 3(\l P1-7psi i p -psi 3 4 e Q) :s Q) ct : :; 3-3 '(;; s ::::J 1... a; ' p1"3psi Pl- I Pl -7 psi 1 P1-1psl 3 4 e "' :. s 3 '(;; 4 ::::J 3 Q) ct Q ::; 1 1 Range Spring: - psig (1,7-3,4 bar) Set Point: 3 psig Air Flow (Umin) Pl-SO psi Q. 8 Range Spring: - psig (1,7-3,4 bar) Set Point: 4 psig r : :s 1. la Q Pl- psi Pl - psi Pl -1 psi o!' Range Spring: - psig ( bar) Set Point: 4 psig _ ,. 4 4or i.-=--.. s 3 3 : 1 ::; 1 Range Spring: - psig (1,7-3.4 bar) Set Point: pslg Air Flow (Umin) 6 _, 4_ Cl. ';;;' 4 3 e. :s Q) 3 ct Q ' '....,..._..,_,-7p. P1-1psi 3 4

8 JSRLP SERIES H 1GH PuR1TY Bio-PHARMA GAS Low PRESSURE Rrnuc1NG VALVE FLOw DATA FOR Cv TRIM SELECTION The graphs illustrate the change or "droop" in outlet pressures as the flow rate increases, and the lockup (setpoint rise) as flow decreases and approaches zero. Flow Coefficient:.8 Maximum inlet pressure: 1 psig (1,3 bar) - ;;; Cl..8 ::J la.6 a:.4 ::;. Range Spring: 1- psig (-,3 bar) Set Point: 1 psig Air Flow {L/min) u; s e ::J ::; 1 Oo :8.6. P1-1psl.4.3 Q3 Pl-7psl = P 1 J?ps1 '1 6 Pl- psj Range Spring: 1- psig (-,3 bar) Set Point: psig Air Flow {L/min) 3 4 Pl-lOpsi c-.3 e... PHOOpsl.1-7 psi.1 : Pl- psi Pl- psi Pl-3psi. Range Spring: 1- psig (-,3 bar) Set Point: psig Air Flow {L/min) 1 1. _ _......_..._.16 =a Cl> 1. Cl> a: Q3 '. 1 1 Cl. 8 ::J!a 6 a: 4 ::;.14 o.1e psl.6 Pl-3psi - P1-7.4 : Pl-SOpsi Range Spring: -1 psig (,3-1, bar) Set Point: 1 psig Air Flow {L/min) c !a Pl-lOOpsi. 3 Pl-SpslP1-3psl Pl-71. ::i Pl- psj.1 o s Q3 ' 4 1 Range Spring: -1 psig (,3-1, bar) Set Point: 1 psig Air Flow {L/min) Pl- psj 3 1 _g.8.6 fil a:.4 Q3 ::;. Range Spring: 1- psig (1,-1.7 bar) Set Point: pslg s e a: Q3 ' 4. ::; Pl-3 psi

9 JSRLP SERIES HIGH PuRrry Bio-PHARMA GAS Low PRESSURE REDUCING VALVE FLOw D ATA FOR Cv TRIM SELECTION The graphs illustrate the change or "droop" in outlet pressures as the flow rate increases, and the lockup (setpoint rise) as flow decreases and approaches zero. Flow Coefficient:.8 Maximum inlet pressure: 1 psig (1,3 bar) 3 ;;:; s ::> <D Q: 1 1 Range Spring: -7 psig (-, bar) Set Point: psig pfa3psi -(;; 1. e <D ::; <D Q: 1'1-1 Opsi Q Pl-psi ' Range Spring: -7 psig (-, bar) Set Point: 3 psig ;;:; I..., _.. 1 $_ s lOOpsl 1a CL 1 1 Q: 1 pla3psi QO Range Spring: - psig (1, 7-3,4 bar) Set Point: 3 psig Air Flow (Umin) Range Spring: - psig (1,7-3,4 bar) Set Point: 4 psig - 4 u; 3 s <D 3 ] ::; <D Q: l l e 1. psi 1 CL Q 1'1- psi '8_ 3 3 Q Pl-SO psi. e ::> 1. 1a 1 Pl-7 psi 1'1-1 psi.6 3 Range Spring: - psig (1, 7-3,4 bar) Set Point: 4 psig Range Spring: - psig (1,7-3,4 bar) Set Point: psig 4 4 s 3 3 Q 1 1 " Pl.o-Opsl ::> 1. Q3. C> 6 6 u; s ::> 4 <D 3 Q: C> 1-9- Air Flow (Umin) '1-7 psipl-loopsl 3. 'C' t 3 jg f. l 1a 1. ': 1. C>

10 JSRLP SERIES H1GH PURITY Bio-PHARMA GAS Low PRESSURE Rrnuc1NG VALVE F LOW C ONFIGURATIONS/ G AUGE PORTS outlet gage. (,;\ outlet outlet inlet inlet gage outlet gage OU& t outlet gage inlet gage 7.-eAMPLE._ outlet inlet goo * Gage ports are 1/4" FNPT standard. For Tri-Clamp, VCR and other port options, contact the factory. SAMPLE SPECIFICATIONS Stainless Steel pressure regulator shall be made from ASTM A479 barstock material, which includes body and all wetted metal parts. Regulator shall be activated by an un-tied, FDA approved, USP Class VI certified Jorlon diaphragm. Regulator shall be free of exposed threads within wetted process area and valve internal to hold minimal media volume. Regulator shall be direct acting and have a diaphragm area of no less than 18.7" to enable low set point offset. Regulator shall have trim that can be replaced inline without dome/spring chamber disassembly. Regulator shall reliably control outlet pressures as low as 1 psig. -1-

11 JSRLP SERIES H1GH PURITY Bio - PHARMA GAS Low PRESSURE Rrnuc1NG VALVE D1MENs1Ns, IN. (MM> - 1 /" & 3/ 4 " FoR ASME BPE.7 144,8.89 (149,6) (add.7" (19, 1) f r easy removal T 1.3 (33,) aw I (19,9) D1MENs1Ns, IN. (MM) - 1 /" & 3/ 4 " FoR ASME BPE.7 (144,8) n I.89 * Add.7" (19,1) for (149, 6 )* easy removal / "- rm ITl - - II I ---- I I -,---- II I I I 1. 3 (33,) 331 =-_j (84, 1) -- Weight: 3. lbs (1,4 kgs) -11-

12 JSRLP SERIES H1GH PURITY Bio-PHARMA GAS Low PRESSURE Rrnuc 1NG VALVE DIMENSIONS, IN. (MM) - DN1, FOR DIN 3676 Row B (ISO 117) (144,8) AND DIN 3676 Row A <DIN 118).89 (149,6) (add.7" (19, 1) for easy removal Ii (19) -1-

13 JSRLP SERIES H1GH PURITY Bio-PHARMA GAS Low PRESSURE Rrnuc1NG VALVE O RDERING S CHEMATIC High Purity Gas Pressure Reducing Valve 7 3/4" DN ' TF PK EP ll PTFE Peek EPDM 7&8 Range Spring/Outlet Pressure osi - 1 osi osi - osi ll Port "D" N LJ x M3 H4 ll Port "E" DINT-Clamp, DN1 w/.mm face DINT-Clamp, DN DIN T-Clamp, DN w/.mm face DIN Tube Weld, DN1 ISO Tube Weld, DN1 1 Acc. to DIN 3676 Row B (ISO 117). See dimensions, page 4 Acc. to DIN 3676 Row A (DIN 118). See dimensions, page 4 3 Acc. to DIN 11866, DIN 118 Row A 4 Acc. to DIN Row B, (ISO 117) *Std. Gauge Ports are 1/4" FNPT. Contact factory for availability of others. 3&4 Trim 1S.8Cv S.Cv 1R CV.8 Self-Relievina R Cv. Self-Relieving ll SK AK PM CV TP ll Standard Actuator Standard Actuator I Autoclavable - PSIG/Bar * Gauges are Oil Free and clean as standard. -13-

14 JSRLP SERIES H 1GH PuRl1Y Bio-PHARMA GAS Low P RESSURE REDUCING VALVE JSRLP/17 O RDERING S CHEMATIC <CoN'T) --, Outlet Gauge* A B c D N zz - 3 PSIG/Bar (Dual) - 6 PSIG/Bar (Dual) - 1 PSIG/Bar (Dual) -1 6 PSIG/Bar (Dual) None * Gauges are Oil Free and clean as standard None Reauired s Clean For Oil Free x Clean for Oxvqen* z *Procedure complies with ASTM G and CGA G SEP Compliance None Required G SEP Compliant z REPAIR K1T ORDERING S CHEMATIC 7 3/4" 1 & Trim/Seat Material PK PEEK TF PTFE EP EPDM zz 3&4 I Diaphragm Assembly R1 Self Relievina I Jorlon I. Cv R Self Relievinq I Jorlon I.8 Cv S1 Standard I Jorlon I. Cv S Standard I Jorlon I.8 Cv zz Steriflow, a division of Jordan Valve 317 Wasson Road Cincinnati, OH (f) steriflow@richardsind.com Steriflow Valve reserves the right to make revisions to its product specifications, literature and related information without notice. Please visit our website at for the latest information on our products.