UKCCSRC Industrial Workshop Chemicals and Refineries

Transcription

1 UKCCSRC Industrial Workshop Chemicals and Refineries Overview of JM and CCS applications Jim Abbott Nov 7 th 2012

2 Johnson Matthey Operating Divisions Johnson Matthey Environmental Technologies Precious Metal Products Fine Chemicals Emission Control Technologies Process Technologies Fuel Cells Platinum Marketing and Distribution Noble Metals Colour Technologies Catalysts, Chemicals and Refining (Catalysts and Chemicals, PGM Refining, Gold and Silver) Macfarlan Smith Pharmaceutical Materials and Services Research Chemicals

3 Johnson Matthey Today ROIC target >20% 2.3bn sales (ex pms), 1,000 employees working in R&D 10,000 people 7.3% p.a. EPS growth in last ten years* No.1 or 2 in core segments Global operations

4 Process Technologies Ammonia, Methanol and Gas Processing (AMG) Leading supplier - Catalysts, process technology and services for the efficient conversion of natural gas or naphtha to ammonia, methanol or hydrogen. Absorbents to remove sulphur, mercury and other impurities from process streams Develops process technologies and catalysts that support the emerging gas, bio and coal to products markets Davy Process Technology Process licensor : syngas technologies, chemicals Methanol, DME SNG {Fischer-Tropsch Refineries Catalysts for refineries for hydrotreating,hydrogen & purification. Acquisition of INTERCAT, FCC additive supplier, based in Savannah,USA Tracerco unique and specialised detection, diagnostic and measurement solutions

5 Coal, Gas and Biomass to Products Steam Reforming Water Gas Shift Hydrogen Methanol Transportation fuel Traditional markets (refineries) Traditional markets (formaldehyde etc.) Gasoline blending Gasifier Sour Shift / Purification Ammonia Fischer- Tropsch Olefins Propylene DME Diesel Substitute Natural Gas (SNG) Pipeline Wood Crops Alcohol Fuels Landfill Gas Garbage Chemicals / Refineries Fuels Current product portfolio

6 Overview of CCS applications Steam Reforming Technologies for H2, Power and Chemicals with CCS Efficient (Sour) Water Gas Shift Technology Chemical Looping Combustion Post-combustion CO2 capture

7 Reforming Technology for De-Carbonised Fuels (DCF), H2 etc. Enhances economics for gas-based Power production with CCS or EOR Natural Gas Developed ATR Technology for CO2 EOR/CCS projects Nat. Gas and Air Feedstock Pre-combustion Decarbonisation > 90% Carbon capture for EOR/CCS Projects went through Front End Engineering Design but shelved GHR/ATR combination has higher efficiency Purification Air/O2 ATR Water Gas Shift CO2 Capture CO2 to EOR Hydrogen Gas Turbine Air Power Nitrogen, water (mainly) TECHNOLOGY STATUS - READY

8 Sour Shift technology for Coal-based IGCC with CCS Efficient Water Gas Shift (e-wags - sour) Process/Catalyst Development for low steam TECHNOLOGY STATUS - IN DEVELOPMENT TSB sponsored project with BP, Applicable for other CTL applications IGCC Efficiency with CO 2 Capture (derived from IEA GHG report PH4-19) WGS accounts for 3.8% points (~8.5% eff.) which is equivalent to 44% of the CO 2 capture efficiency penalty Target to be ready for demo Projected Cost of Electricity reduction of % Efficiency - % LHV Potential integration with sorbents or membranes DoE project on Pd membrane just announced

9 Chemical Looping Combustion Development and Scale-up of Chemical Looping Oxygen Carriers for Chemical Looping Combustion EU FP7 sponsored project INNOCUOUS, Low or no Nickel containing oxygen carriers Test run of scaled-up carrier at TU Vienna, 2013 TECHNOLOGY STATUS - IN DEVELOPMENT

10 Post Combustion CO2 capture Sorbent technology: Novel sorbent screening Regenerable 3 mmolco 2 /g capacity sorbents EngD Nottingham University collaboration Membranes: Mixed matrix membranes Develop suitable porous sieve materials and understand the interaction with a polymeric matrix. CASE award Edinburgh University Other areas of interest Ceramic membranes: Good fit with JM coating skills.