Overview of OSIsoft in the Global Power and Utilities Industry

Transcription

1 Overview of OSIsoft in the Global Power and Utilities Industry Presented by Miguel Chavero EMEA Power and Utilities Industry Principal Copyr i ght 2014 O SIs oft, LLC.

2 INDUSTRY FORUM Copyr i ght 2014 O SIs oft, LLC. 2

3 Agenda Copyr i ght 2014 O SIs oft, LLC. 3

4 Agenda Introduction Uses cases CCGT Coal Hydro Renewable T&D Summary Copyr i ght 2014 O SIs oft, LLC. 4

5 Introduction Copyr i ght 2014 O SIs oft, LLC. 5

6 Introduction Copyr i ght 2014 O SIs oft, LLC. 6

7 Defacto Standard in Power and Utilities City of San Antonio Copyr i ght 2014 O SIs oft, LLC.

8 EMEA References PowerGen (non exhaustive) Copyr i ght 2014 O SIs oft, LLC. 8

9 European T&D references Copyr i ght 2014 O SIs oft, LLC. 9

10 Big Challenges Copyr i ght 2014 O SIs oft, LLC. 10

11 What s coming? Copyr i ght 2014 O SIs oft, LLC. 11

12 Use Cases Copyr i ght 2014 O SIs oft, LLC. 12

13 Use Cases CCGT Coal Hydro Wind Solar T&D Reduced 5 unplanned shutdowns in 2013 Reduced facilities energy costs by over $2M Over $2.8M in savings from event prevention Avoided up to $2M savings if unit failed Recovered 640M liters of treated water $300k in savings Water temperature permit compliance Real-Time Infrastructure use cases deployment in leading companies Copyr i ght 2014 O SIs oft, LLC.

14 GDF SUEZ Copyr i ght 2014 O SIs oft, LLC. 14

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26 CEZ Copyr i ght 2014 O SIs oft, LLC. 26

27 Introduction of CEZ Group CEZ Group is an integrated electricity company with operations in a number of countries in Central and Southeastern Europe and Turkey, with its headquarters in the Czech Republic (Installed capacity MW). CEZ Group currently operates: 2 nuclear power plants 15 coal-fired power plants 35 hydropower plants, including 3 pumped storage plants in the Czech Republic. 2 locations with wind power plants (Fantanele 600MW) 3 coal-fired power plants abroad. CEZ is the largest electricity producer in the Czech Republic producing nearly 60 TWh a year (approximately 50% in NPP) Copyr i ght 2014 O SIs oft, LLC. 27

28 CÚTD Project (Central storage of process data) Purpose: unification of data base technology data savings in other systems and subsequent projects The project includes: replacement of existing storage migration of all necessary data from the original storage switching applications to new storage Copyr i ght 2014 O SIs oft, LLC. 28

29 Project of PowerOPTI Aim - to get real information about the operation using validation Implementation process 2012 model of the boiler FK model of the entire Porici power plant 2014 final tuning of the model validation Copyr i ght 2014 O SIs oft, LLC. 29

30 PI System in ČEZ Platform of Future Single store and hub of all operational data for IS SharePoint applications using PI WebParts are preferred Developed solutions: PowerOPTI Operation Economy Valves Diagnostics Solutions in progress: ChemPack Vibro Diagnostics Copyr i ght 2014 O SIs oft, LLC. 30

31 PowerOPTI PI Webparts Copyr i ght 2014 O SIs oft, LLC. 31

32 Improving plant performance on a power generation fleet using the power of PI System infrastructure we have been able to increase our power plant performance through a centralized data collection program combined with the PowerOPTI Project to achieve high valuable business results as reducing our start-up costs and monitoring faulty equipment conditions on a fleet basis Mr Marek Mynařík, CEZ, Production Manager Business Challenge Wide power generation portfolio (Nuclear, coal, hydro and renewable) Current Electrical market conditions require efficient power plants with the lower operational and maintenance costs. Solution CUTD Project: Centralized PI Data System for data collection across the power generation fleet. PowerOPTI Project using PI Data on Porici Power Plant as starting point Results and Benefits Real time monitoring of production block condition Evaluation of the start-up costs of the production blocks for improvement Monthly energy balance reports for performance improvement Copyr i ght 2014 O SIs oft, LLC. 32

33 ENEL Copyr i ght 2014 O SIs oft, LLC. 33

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40 IBERDROLA Copyr i ght 2014 O SIs oft, LLC. 40

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52 EDF-EN Copyr i ght 2014 O SIs oft, LLC. 52

53 EDF-en: Single tool for Asset Monitoring PI OPC Interface PV Vue: Real-time monitoring Central PI Server Local PI Server PI ProcessBook: Performance Analysis and Fault Diagnostic PI DataLink: Internal Reporting Sharepoint and PI Webparts: Owner s Reporting Copyr i ght 2014 O SIs oft, LLC. 53 5

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64 Summary Copyr i ght 2014 O SIs oft, LLC. 64

65 Business Impacts: An agent for change CCGT Coal Hydro Wind Solar T&D Increased performance and reduction of manual workload reduction of the start-up costs and monitoring faulty equipment conditions Increased accuracy on production planning and real-time awareness Up to 60% improvement on curtailment strategies and fleet portfolio optimization Reduced unplanned outages and increased availability by faster fault detection 2 transformer fault detection paid-off all the investment Copyr i ght 2014 O SIs oft, LLC.

66 Industry and Supplier Agnostic Operational Excellence Maintenance Mngt (CBM) Business Process Imp Applications Asset Management ERP / Business Process Individual/Organizational Analytics & Visualization, Collaboration Geographic Information System Integration Scope of data Breadth of implementation Real-time Batch Relational Structure/Asset Web Applications PI System ENTERPRISE REGION TERRITORY Quality Maintenance PLANT UNIT Manual Relevant ERP MACHINE Across the Value Chain Across Business Aspects Exploration Production Transportation Conditioning Primary Transformation Secondary Transformation Distribution & Marketing Utilities R&D Critical Facilities IT Infrastructure Business Process Thousands of different real-time data sources and associated interfaces that propagate through the automation space Copyr i ght 2014 O SIs oft, LLC.

67 Operational Excellence Program (OEP) Smart Asset Management (SAM) Condition Based Maintenance (CBM) Expected Outcomes Business Process Improvement (BPI) Performance Downtime Margin Copyr i ght 2014 O SIs oft, LLC.

68 Miguel Chavero EMEA P&U Industry Principal OSIsoft, LLC Copyr i ght 2014 O SIs oft, LLC. 6 8

69 THANK YOU Brought to you by Copyr i ght 2014 O SIs oft, LLC.