Thin film solar cells integrated in façade elements

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1 Thin film solar cells integrated in façade elements Week van de Oppervlakte Technologie 14/11/ Contents Introduction Coatings in TF solar cell manufacturing Integration of (TF-)PV cells in façade elements Conclusions 1

2 3 Solliance is SOLLIANCE IS A PARTNERSHIP OF EUROPEAN RESEARCH ORGANIZATIONS AND INTERNATIONAL INDUSTRIAL PARTNERS, WORKING IN THIN FILM PHOTOVOLTAIC SOLAR ENERGY 4 Solliance program structure COMPETENCIES - PROJECTS SHARED RESEARCH PROGRAMS Front-end /Deposition technologies Back-end / Customization Encapsulation technologies Integration Concept development Life time testing & modelling Thin Film PV Module Technology (CIGS platform) Perovskite based Solar Cell Business Case & Cost modelling Mechanical & electrical integration Thin Film PV Integration 2

3 5 Copper Indium Galium Selenide (CIGS) Transparent conductor (TCO) Cu-In-Ga-Se Absorber material Metal back contact Less than 3 µm 6 TF- PV is all about coating Substrate (Glsass, Foil, Steel) Barrier Electrode deposition (Mo) Pattern Absorber Deposition Pattern Top Electrode (TCO) Pattern Module Manufacturing Baseline CVD Sputtering Laser Scribing Sputtering RTP Mechanical Sputter Mechanical Vacuum/ R2R lamination R&D ALD Co-evap ECD Laser ALD Laser Moisture barrer integration 3

4 7 8 Perovskites: printable solar cells 4

5 9 Towards industrial processing 10 Why Integration of PV? Do things that are not possible today Reduction of assembly related labor and material costs Opportunity for expanding portfolio/adding product value Opportunity for new business approach; selling/leasing energy instead of selling products Stroomversnelling Indien voor 2050 de gehele Nederlandse gebouwde omgeving getransformeerd is tot energie neutraal, dan houdt dit een renovatie opgave van zo n 200,000 woningen per jaar in. Om tot een klimaatneutrale gebouwde omgeving te komen moet een belangrijk deel tot NoM of beter gerenoveerd worden en dus gebruik maken van een geïntegreerde dakoplossing. 5

6 11 Connecting 2 separate worlds Building Industry High mix of product variety Low degree of industrialization/automation Low degree of integration in products Solar industry Low mix of product variety High degree of industrialization/ automation Low degree of integration in products 12 Vision A significant increase in use of solar energy can be realized by integrating PV functionality in the world as we know it (buildings, infra, transport vehicles). This is not possible with the nowadays-limited solar industry s standardized products PV is a functionality, not a product Flexible PV semi-fabricates are the key towards esthetical and automated product integration 6

7 Semi-fabricate development Processing of semi-fabricates 7

8 15 PV in Façade Elements costumized panels 16 Univ. Cantabria 8

9 Colored cells (CVD) 17 LOF Solar Dye Solar Cells 18 Solaronix/EPFL 9

10 Colored front glass (PVD/CVD) 19 Kromatix, Insolaire Colored front glass (dip coat) Solliance 20 10

11 Colored front glass (ceramic printing) 21 Kameleon Solar New concepts and design 22 11

12 TF PV in composite materials 23 TF-PV in Comnposites 24 12

13 TF-PV in Comnposites (top coat coloring) 25 Complete system integration 26 13

14 27 Concluding remarks Coating and surface technologies are an integral part of PV manufacturing Cell level Module level Thin Film solar cells are very well suited for customized and integrated applications. PV as functionality in façade panels is hot. New methods for coating/printing colors with a minimum efficiency loss are being developed. Feasibility of integration of TF PV in classic façade panels is shown Bespoke flexible PV is our daily business! 28 14