Flootech. General Presentation. Power Industry. Flootech Oy 2012

Transcription

1 General Presentation Power Industry 1

2 Oy Office located in Turku, Finland Privately held company with 40 years history in water treatment Flootech Oy offers state of the art, novel water treatment technologies with decades of experience and profound understanding of clients processes and needs Hundreds of installations worldwide Specializes in design, engineering, proprietary technologies and project management of water, boiler feed water, condensate polishing, wastewater treatment and water reuse solutions ISO 9001:2008 Certification 2

3 Oy History Flootech Oy

4 Water Treatment Solutions for Industrial Sectors INDUSTRIAL PLANT 4

5 Some of our Customers 5

6 Offering for the Power Industry Key aspects Fulfilling demanding water quality requirements High reliance Low maintenance cost and stand alone operability Conceptualized, compact and efficient solutions Lifecycle aspect in dimensioning, maintenance service and after sales Integrated design for lowest fresh water usage and waste water discharge Fast track project execution, trouble free guarantee period and operation 6

7 Technologies and Solutions for Power Industry Solutions available for Raw water treatment Boiler plant water treatment Condensate polishing Wastewater treatment Chemical dosing and handling Services Pilot testing, Site services, EIA (Electricity Instrumentation Automation) and aftermarket services worldwide for spare part deliveries and plant optimization Flootech the one stop shop in water treatment applications 7

8 Technologies and Solutions for Power Industry Raw Water Treatment Water, river / tap / drinking water, is treated for solids, undissolved impurities and humic acid removal and softening Technologies Intake screening Clarification with FlooClari Clarifiers Filtration with FlooUF Ultrafiltration Raw water treatment plant Organic removal with FlooCarb Activated carbon filter Sand filtration (solids and particles removal) with FlooSand Sand filtration Softening (hardness removal) with FlooSoft Softener FlooDaf Microflotation and flotation (solids removal) with FlooDaf Microflotation Chemical handling with FlooChem (coagulation and flocculation aid) 8

9 Technologies and Solutions for Power Industry Boiler Water Treatment Demineralized water preparation where salts and other impurities are removed Technologies for softening Softening (hardness removal) with FlooSoft Softener Technologies for demineralization FlooRO Reverse Osmosis FlooIX Ion exchangers (Cation, Anion and FlooMB Mixed Bed) Membrane degasifiers, CO2 removal EDI, Electrodeionization units for ion removal FlooRO Reverse Osmosis 9

10 Technologies and Solutions for Power Industry Condensate polishing Condensate polishing for reuse of condensate and water recirculation Technologies for solids removal Cartridge filters Cartridge filters Technologies for demineralization FlooIX Ion exchangers (Cation, Anion and FlooMB Mixed Bed) FlooIX Ion exchangers 10

11 Technologies and Solutions for Power Industry Waste Water Treatment Cleaning of water for discharge Technologies for solids removal FlooClari Clarifiers FlooDaf Microflotation FlooSand Sand filtration FlooUF Ultrafiltration Technologies for removal of heavy metals Selective FlooIX Ionexchanger 11

12 Technologies and Solutions for Power Industry Chemical handling and dosing Systems for chemical dosing, handling and cleaning units Supplied systems and technologies; Chemical tanks and mixing units CIP, Cleaning in Place units Chemical preparation Chemical dosing systems 12

13 Proprietary technologies for Power Industry

14 Proprietary Technologies and Solutions for Power Industry FlooSoft Softening FlooClari Clarifiers FlooDaf Microflotation Dissolved Air Flotation FlooSand Sand filtration FlooUF Ultrafiltration FlooIX Ion Exchange FlooCarb Active Carbon filtering FlooSoft Softening FlooRO Reverse Osmosis FlooChem Chemical Handling 14

15 Proprietary Technologies and Solutions for Power Industry FlooDaf Microflotation FlooRO Reverse Osmosis FlooRO Reverse Osmosis membranes and CO2 degasifier 15 Feed tank Cartridge filters FlooIX Ion Exchange

16 Proprietary Technologies and Solutions for Power Industry FlooRO Reverse Osmosis FlooRO Reverse Osmosis, GRP or steel tubes 16

17 Proprietary Technologies and Solutions for Power Industry FlooIX Ion Exchange, steel tanks FlooIX Ion Exchange, GRP 17

18 Auxiliary equipment for the Power Industry HP pumps 18 EDI unit instrument panel EDI unit

19 Auxiliary equipment for the Power Industry Steel tanks Composite tanks with internals Composite tanks 19

20 Auxiliary equipment and control systems for the Power Industry View from DCS system Local control panel 20

21 Some of our customers with power industry applications Investlesprom 21

22 Selected references in Power Industry applications

23 Selected Reference Case Jönköping Energi AB Demineralized Water Plant Location Jönköping, Sweden Year 2014 Process Demineralized Water Plant for new boiler installation at the CHP power plant (35MWe +65MW) and also condensate polishing Scope Engineering, manufacturing, automation, instrumentation, installation, commissioning Flootech delivered a complete and compact water treatment plant for the customers expansion project 23

24 Selected Reference Case Jönköping Energi AB Demineralized Water Plant Detailed scope of supply Raw water tank (30 m3) with 2 parallel raw water pumps Softener unit before raw water tank for removing hardness from the city water Complete water treatment equipment, consisting of RO + EDI + MB, in two parallel lines Other equipment needed for the Reverse Osmosis cleaning (CIP unit) Interconnecting piping and valves Instruments, analyzers and local control Erection, training, start up services and documentation 24

25 Selected Reference Case Metsä Fibre Water treatment and Demineralized Water Plant Location Kemi, Finland Year 2012 Process New replacement of old water treatment and demineralized water plant at Kemi Mill. Mill size tons per year pulp. Scope Engineering, manufacturing, automation, instrumentation, installation, commissioning MetsäFibre decided to replace two old water treatment and demi plants by a new energy efficient process. Flootech has delivered a complete process solution that includes raw water treatment, demin water treatment and condensate polishing. 25

26 Selected Reference Case Metsä Fibre Water treatment and Demineralized Water Plant General description and results The raw water treatment plant has two lines; one so called cold line operates in degrees Celsius and the other so called warm line operates in temperatures up to 60 degrees Celsius. High temperature flotation is a very exceptional solution and a very rare competitor could offer a similar system. Raw water is pre heated by cooling water from evaporation plant and this has not been exploited before. By reusing warm cooling water as raw water, heating demand of source water has been reduced significantly. Additionally the process heat from flue gas condensate is used to warm chemically treated raw water. Due to the new user friendly and energy efficient water plant the customer could improve the quality of pulp and decrease waste material. With optimal application of technology and process solutions Flootech delivered a sustainable, energy efficient process which reduces customer\ s business risk. 26

27 Selected Reference Case Metsä Fibre Water treatment and Demineralized Water Plant Detailed scope of supply Raw Water Treatment 27 FlooDaf Microflotation 972 m3/h Floosand Sand filter 972 m3/h Two lines, one line operates in temperature over 50 C Demineralization FlooIX Ion Exchangers 2 x 234 m3/h FlooMB Mixed Bed 2 x 234 m3/h Condensate Polishing Dosing Cartridge filter 2 x 252 m3/h FlooMB Mixed Bed 504 m3/h PAC, NaOH, H2SO4 Oxygen scavenger, phosphate, biocide and anti corrosion

28 Selected Reference Case Stora Enso Demineralized water plant Location Ostroleka, Poland Year 2013 Process Demineralized Water Plant for new paper machine mill with support systems such as power plant. Also waste water treatment and raw water treatment supplied by Flootech. Scope Engineering, manufacturing, automation, instrumentation, installation, commissioning When Stora Enso invested in a new power plant, high quality boiler makeup water became essential for steam generation. A supply which was very suitable for Flootech. 28

29 Selected Reference Case Stora Enso Demineralized water plant Detailed scope of supply Client s need was a new raw water treatment plant and demineralization plant extension to remove the dissolved carbon dioxide from the water and CPP. Flootech solution: Continuous sandfilters FlooRO reverse osmosis FlooMB mixed bed ion exchange Degasifiers In addition to demineralized water plant, Flootech delivered an energy efficient and reliable wastewater treatment plant with energy recovery (bioenergy recovery) 29

30 Selected Reference Case Stora Enso Demineralized water plant FlooRO Reverse Osmosis membranes and CO2 degasifier 30

31 Selected Reference Case Stora Enso Demineralized water plant Demineralisation Condensate polishing FlooMB Mixed Bed FlooMB Mixed Bed 21/9/10 31

32 Conclusion Flootech is a solution provider with proprietary technologies for water treatment applications for the power industry. Flootech delivers high performance, economical, ecological and as well sustainable technologies, processes and solutions related to water, boiler feed water, condensate polishing and wastewater treatment. Flootech is willing to serve You in order to find the best, optimum solution for Your use not only for now but taking into consideration your future plans as well. 32