Economic Energy Generation for the Industry with internal sources. 13. Sept. 2018

Transcription

1 Economic Energy Generation for the Industry with internal sources 13. Sept. 2018

2 NRGgroup: Partner for any kind of demand in heat and power from solid fuels and waste heat, energy efficiency products, systems, turn key plants Who is the NRGgroup? Sales & Services Products, Components & Energy Plants Project development and operation Material storage, handling and dosing systems for any kind of bulky and dusty materials- Indonesia Sales representatives Projects development/sales Russia/former Soviet Union Sales, project management,local sourcing & production, products for agricultural industry Projects/sales Canada/USA Country representatives Engineering, design, R&D (NRGgroup & customers) zz Heat,steam,electrity production from solid fuel (biomass, waste, coal, tires ) water/steam technology, 5-50 MW th Thermal oil systems,and technologies waste heat recovery,orc plants, heat exchangers, plant safety products Service, maintenance, upgrading, retrofitting, repair of energy plants, components Standardized Biomass Combustion Systems, Hot Water and Steam boilers 50kW to 5MW Since 1995 Maxxtec delivered more than 3000 plants to more than 50 countries all over the world In Europe are more than 150 biomass heat and power plants with ORC-process sold for biomass utilization Today Maxxtec is a leading provider of decentralized energy systems based on renewable sources In ASEAN countries, because of growing demand of our technologies who have been developed for utilization of biomass in Europe Textfeld für die "Highlights" Seite 2

3 Product portfolio: Technology available for efficient use of any solid fuels Travelling Grate Firing Under-feed Firing Reciprocating Grate Firing Ring Burner Firing Flame-tube & Pre-chamber Fire-tube boiler Water Tube Boiler Thermal Oil Boiler Capacities up to 35 MWth up to10 MWth up to 35 MWth up to 15 MWth 500 kwth to 20 MWth 5000 kwth to 50 MWth 200 kwth to 50 MWth Characteristics For wood chips, pellets and coal any type of mixtures with coal For dry and wet chippings and wood chips, coal For dry and wet chippings and wood chips, any other residues For fine and grainy biomasses or dust up to 100% Workaholics for saturated steam generation out of any kind of solid fuels High-end generation of superheated steam out of any kind of solid fuels Efficient and safe heat transfer with organic heat carriers for all Kind of solid fuels Applicationareas Industry companies without own combustible waste Small to medium-sized furniture industry, timber industry Industrial field in general with complex fuels Timber processing industry and sawmills Process steam and CHP CHP and power generation only Process Heat, CHP and power generation only With our wide range of firing systems and boilers, any kind of solid fuels can be used for energy generation 3

4 Product portfolio: Technology available for el. power generation Waste Heat Thermal Oil Systems Waste Heat Recovery System Heating Surface Cleaning Systems Steam Power Plants ORC Power Plants Capacities 200 kwthto 50 MWth to 10 MW Patented technology for all capacities 300 kwth to 2,5 MWel 300 kwthto 2,5 MWth Characteristics Consisting of a wood firing system and a heat transfer system with Thermal OIl Recovering heat from hot flue gases into water, thermal-oil or steam Fully automatic cleaning of heating surfaces of boilers and heat exchanges for waste heat and solid fuels Power generation from waste heat or thermal energy from a wood-fired Consisting of a transmission system for heat and an ORC module Applicationareas Power stations de centralized, recycling Industry, wood industry, etc. Diesel power generators, cement industry, steel mills, any other waste heat producing industries For all industries Palm oil industry, food & beverages, wood industry, power stations decentralized etc. Palm oil industry, food & beverages, wood industry, power stations decentralized etc. Since 23 years Maxxtec has build more than 100 ORC power plants for CHP with solid fuels! 4

5 Product portfolio: Technology available for industrial processes & biogas plants Thermal Oil Heaters and Steam Boilers Heat Exchangers Biogas treatment systems Heat Transfer Fluids For liquid and gaseous fuels For waste heat recovery Register- and Shell & Tube Biogas desulfurization De- watering and flares Capacities 100 kwth to 20 MWth 200 kwth to 20 MWth according to demand according to demand according to demand Temperatures C to 400 C Characteristics Use of gaseous & liquid fuels to generate process heat. Solutions for food processing Use of waste heat from engines & industrial processes for heat generation Liquid - air / liquid gas, air coolers, condensers, gas / gas, steam / liquid etc. Biogas desulphurization down to 0 ppm De watering by cooling water or combined systems with low energy demand. Synthetic and mineral oils with food grade, Halal and Kosher cert. Applicationareas Chemical plants, textile industry, drying plants, reaction processes, food, oil & gas etc. Waste heat recovery, deodorizing plants, large engines For any kind of industrial application Palm oil mills, starch factories, sugar factories and any other agricultural industry Palm oil mills, starch factories, sugar factories and any other agricultural industry Food, refinery, energy plants, textile, cemical. etc. Innovative and efficient solutions for process heat generated from waste heat, and fossil fuels 5

6 PT Maxxtec Teknologi Indonesia, Energy Efficiency for Southeast Asia Supplying all products of the NRGgroup for Efficient Generation of Process Heat and Power with all kind of energy carrier Experienced European Engineers, supported by a highly motivated local staff offers innovative concepts for integrated systems and services for energy cost saving and efficient energy generation for industrial applications with short payback periodes. Standardized or engineered products for any kind of thermal process, build according to latest European Technology. High local content, monitored by European Specialists offers highest quality at moderate cost. Special organic heat carrier media (Thermal Oil) for high temperatures and with food grade approval and Halal certificate One single partner for the complete system over the whole lifecycle 6

7 Using existing sources for Energy Generation often means Heat Transfer from or into dusty or corrosive media. Page 7 optimized and well developed standard program Individual heat exchangers accoring to your specification (replacement of existing units) Pre- assembled skids. Combinations of different type of heat exchangers. Cleaning systems for heating surfaces. Complete heat recovery-, heat transfer- and thermal process plants. Environmental friendly and cost effective Energy from waste heat.

8 Maxxtec Electric Heaters for efficient generation of process heat in hazardous area. Developed according to the Latest technical aspects, Built in first-class craftsmanship quality, made in Germany Reliable, safe and efficient heating of any kind of liquids. Usable even in potentially hazardous environments. Long service life of apparatus and heat transfer media due to low heating surface load. Low pressure losses through streamlined design of heating surfaces and support grids. State of the art computer-aided calculation ensures optimum design of the heating surfaces and flow systems one dead spaces and stall. Reliable compliance with temperature limits on surfaces and heat transfer media. Design and production according to all current regulations and standards. Individual control systems for step- or steppless load control, temperature control, rising and falling gradient, temperature curves. Adaptable to any kind of application Heating cooling freezing solutions, in combination with cooling- and freezing systems. Maxxtec Electric Flow Heaters, individually adapted to any requirement, Quality Made in Germany. Page 8

9 Energy generation from high caloric gaseous, liquid or dusty production residues Page 9 Liquid, gaseous or dusty production residues can be valuable energy sources. Process heaters with multi fuel burners for high and medium calorific production residues in liquid or gaseous condition. Fuel treatments systems to adjust viscosity and to remove particles and other contaminations. Fuel control systems to ensure emmission free combustion and safe operation. Seamless integration into existing plants and processes Remote control systems for centralized plant monitoring, information processing and process control. Environmental friendly and cost effective Energy from high calorific production residue.

10 Low caloric production residues can be used for generation of process heat and power Page 10 Renewable energy from effluent and organic residue (Biogas Lagoon) Integrated Biogas treatment and flare systems Biogas de-watering for low electricity consumption De-sulfurization down to zero ppm Flare systems for safe plant operation Environmental friendly and cost effective Energy from organic and low calorific production residue.

11 Technical Parameters: The LAMBION grate Systems are extremely robust and can be used for a wide range of fuels. TECHNICAL PARAMETERS Thermal capacity Steam Pressure up to 100bar up to 50MW / Unit Thermal Oil Temperature up to 400 C Ash content 1 to 25 % Water content Fuel diameter Fuel length 0 to 60 % (weight) 0,2 to 50 cm 5 to 100 cm Modulation range % Sectional grate speed and air control O2 control Other parameters can be used with additional adjustments Mixtures of bulk an pulverized fuels can be used with the standard configuration Due to the innovative control system a wide range of fuels with different onditions can be used on any grate system Multi fuel operation with solid, dusty, liquid and gaseous fuels For any challenge the perfect solution. Single fuels as well as multifuel systems offer a wide field of applications. 11

12 Waste to energy plants with MSW or RDF Disposal, heat recovery and power production from waste for district heating and CHP POWER GENERATION 2 10 MWe. FROM WASTE POSITIVE ENVIRONMENTAL AND ECONOMICAL BENEFITS Reduction of landfilled waste 100 % disposal of local sewage sludge (40% ash residual) Electricity and heat from municipal waste Minimized wast transport Reduction of green houses gases Optimal utilization of heat and electricity (proximity of Celje) Our Technology is suitable for optimal converting of the primary energy into electrical power 12

13 Efficient power generation from solid residues with steam power plants The steam process is economically & technologically a very common solution for power generation and CHP SIMPLIFIED COMBINED POWER GENERATION PROCESS WITH STEAM CYCLE STEAM BENEFITS Energy generation with solid residues from: Wood waste Palm Oil Production. Rice Husk Coconut Shell Any kind of Nut Shell Bagasse from sugar cane Fast growing wood like Caleandra or Bamboo Any other kind of solid Biomass. Actually the world wide first Power Plant, completely fired with Bamboo, is under construction in Japan, designed and realized by Lambion Energy Solutions. 13

14 Combined heat and power with ORC (Organic Rankine Cycle) process The ORC process is economically & technologically the most compelling solution for small-scale applications and for co-generation SIMPLIFIED COMBINED HEAT AND POWER GENERATION PROCESS ORC BENEFITS 1 Economic viability Higher efficiency No operating personnel Reduced installation costs/time Automatic modulation % Automatic start-up & shut-down 2 Technological advantages No use of chemicals Low temperatures for electricity generation No super heater is required Better part load efficiency 3 Flexibility Reduced project-engineering Standardized systems Flexibility for primary temperatures and energy sources Power plants using ORC technology generate electricity and heat from various heat sources like solid biomass, industrial waste heat and solar thermal energy 14

15 ORC power generation Electricity power generation with organic rankine cycle (ORC) DESCRIPTION ORC MODULE Use your existing energy and convert it into electricity: HT ORC systems makes use of medium temperatures from around 300 C to produce electricity. YOUR BENEFITS Additional power generation up to 10 % for engine power plants Use of free primary energy Low operating costs Short payback times No additional CO 2 emission Improving the energy efficiency of existing plants More than 250 ORC-Modules for high temperature applications are successful in operation 15

16 Power plant for palm oil production residues to generate process heat and el. power with steam or ORC process Integration of both liquid and solid biogenic residues with one technology SIMPLIFIED SCHEME OF A COMBINED POWER GENERATION PROCESS WITH STEAM AND BIOGAS CYCLE STEAM AND BIOGAS BENEFITS Highest efficiency One System for the complete residues Electricity generation for their own consumption and for feeding into the public grid as well as process heat supplied to the production ORC BENEFITS No use of chemicals Easy for water treatment (No explosion risk due to bad water quality Low temperatures and pressure for electricity generation No super heater is required Better part load efficiency Complete utilization of all available energy potentials with highest flexibility. 16

17 Utilization of Engine Exhaust Gas for Tapioca production Silencer / Chimney 130 C 180 C Main Air Heater 280 C From existing system 250 C Biogas Engine 1 MWel. 500kW 180 C 77 C Air Pre-Heater 120 C 25 C 450 C Exhaust Gas Heat Exchanger (EGHE) Exhaust Gas from generator will heat up the oil inside the EGHE The consumer of this process will be the Air Pre-Heater Instead of ambient air, the Main Air Heater will get a pre-heated air from Air pre-heater. There for the heat demand from the main air heater will be reduced and the coal consumption also reduced 1 EGHE provides up to 500 kw Page 17

18 Optimized Energy Efficiency of Agricultural Production Plants, for Example Tapioka. Generated process heat for drying the tapioca starch with coal combustion OVERVIEW PROJECT SIMPLIFIED SCHEME Requirement: Complete substitution of coal combustion through the use of excess biogas and waste heat from the gas engines. Solution: Significantly reduced power consumption by highly efficient process heating plant. Installation of a biogas -fired thermal oil heater to replace the existing high-temperature heaters. Installation of an additional low-temperature air preheater with associated low-temperature thermal oil circuit. The engine waste heat can be optimally utilized in this manner to pre-heat the process air Result: The amortization is taken place by the saved fuel costs in less than 12 months Power and heat generation for drying the tapioca starch 18

19 Efficient Power Generation from Waste Heat with ORC-Technology Easy implementation in existing Exhaust Gas Systems, low installation cost due to low temperatures and pressures. Power plants using ORC technology generate electricity and heat from various heat sources 19

20 Example Calculation of ROI Turn your waste heat from engines into additional profit with ORC power generation SIMPLIFIED COMBINED HEAT AND POWER GENERATION PROCESS EXAMPLE YOUR BENEFITS Long lifetime (20 years) Low maintenance costs Invest payback additional profit / year Closed system means no additional costs for operation Easy to implement in existing energy system (only use of waste heat) Power plants using ORC technology generate electricity and heat from various heat sources like solid fuels, biomass and waste heat from diesel engines and other industrial sources 20

21 Don t make bad experiance, trust in quality and reliability 21

22 THANK YOU! Rolf Schleicher PT Maxxtec Teknologi Indonesia ITC Permata Hijau, Lantai 3 C11 no Jakarta, Indonesia Tel.: Fax rolf.schleicher@maxxtec.co.id Contact us, we are available here in Southeast Asia, always at your disposal! 22