Distance from TBH (miles) Suspected Location

Size: px
Start display at page:

Download "Distance from TBH (miles) Suspected Location"

Transcription

1 Logistics Site Sector Post code Suspected Location Distance from TBH (miles) Potential Waste (tonnes) Estimated Daily Potential Waste (tonnes) A Vegetable and Fruit NG Mansfield 25 23, B Dairy LE Leicester 20 25, C Snacks and Convenience LE Leicester 20 16, D Eggs NG Mansfield 25 14, E Ready Meals - Ambient LE Leicester 20 12, F Soft Drink Manufacture DE Chesterfie ld? 35 7, G Sandwiches LE Leicester 20 6, H Sandwiches S Worksop 45 6, I Vegetable and Fruit DE? 3, J Food Ingredients NG? 3, K Vegetable and Fruit LN Grantham? 33 3, L Snacks and Convenience DE 2, M Ready Meals - Chilled S Worksop 45 2, N Sandwiches S Worksop 45 2, O Ready Meals - Chilled S Worksop 45 1,

2 Logistics Option A 'North' Option B 'South' Mansfield, Chesterfield, Worksop Leicestershire 160 tonnes/day, 250 days/year 160 tonnes/day, 250 days/year 2 rigid 8 wheel trucks 2 rigid 8 wheel trucks Four loads 20 tonnes/site Four loads 20 tonnes/site 57.5k miles/vehicle/year 40k miles/vehicle/year 102k/vehicle/year 93k/vehicle/year

3 Logistics

4 The vehicle fuel model 40 kt AD plant* Food waste scenario CH 4 m 3 /tonne Methane yield m 3 x 10 6 Pessimistic Medium Optimistic Vehicle Annual mileage mpg Diesel used (l) Vehicles/yr WTW CO 2 (medium) saving tonnes / annum Taxi 80k k Large van 21.5k k RCV (DF) 18k k Bus (DF) 87k k Artic 44T (DF) 83k k * Derived from Hardstaff document Cenex AD project - gas utilisation

5 Potential fleet end-users scenario Vehicle Yearly Biomethane consumption (kg) Quantity Minimum Output Total biomenthane consumption (kg) Maximum AD Output Quantity Total biomethane consumption (kg) Taxi 8, , ,003 Medium Panel Van 2, Large Panel Van 3, , ,221 RCV 9, , ,455 Bus 28, , ,134, T truck (DF) 6, , ,197 18T truck (DF) 9, , ,327 Articulated Vehicle 44T (DF) 18, , ,734 Total (kg) 1,862,276 Total (kg) 3,724,552 Available (kg) 1,861,600 Available (kg) 3,723,200

6 Potential fleet end-users Taxi Large Panel Van RCV Bus 7.5T Truck 18T Truck 44T articulated vehicle Local Taxis Local City Distribution Local District Councils NCT DHL DHL Hardstaff EMA based taxi service EMA Royal Mail Royal Mail Boots

7 Presented by Trevor Fletcher Monday 22 nd June 2009

8 Family company with family values 147 year history 32 acre base in Nottingham Staff of 235 plus Commercial activities include: Transport & distribution Truck dealership Manufacture and supply of safety barriers Alternative fuelled vehicles Technology Vehicle Station Fuel After sales support Industry related training Photos Transport Infrastructure The best way to predict the future is to invent it Dennis Gabor

9 Potential in UK Currently there are approximately 350,000 goods vehicles using 2.7 billion gallons of diesel fuel, thus omitting close to 32 million tonnes of CO 2 Based on these statistics dual fuel vehicles using natural gas could save some 6 million tonnes of CO 2 emissions, or more than 12 million tonnes if using biomethane

10 Motivating Forces

11 Retains existing diesel engine (transitional step from 100% diesel) Not infrastructure dependent Can be retrofitted Environmental compliance with significant reductions in greenhouse gases and other pollutants, with highest CO 2 gains CO 2 savings of 20% 35% to 65% reduction in NOx 98% reduction in CO 3dB reduction in noise levels (Hardstaff exhaust) Reduction in particulates and other tailpipe pollutants Economic benefits Worldwide acceptance Stepping stone for OEM s Benefits for low emission and congestion charge zones

12 Unit EURO 3 Diesel Indicative % reduction using Dual Fuel, Natural Gas EURO 4 Diesel Indicative % reduction using Dual Fuel, Natural Gas EURO 5 Diesel Indicative % reduction using Dual Fuel, Natural Gas CO % % % HC NMHC g/kwh % % % CH Limit Achieved 1.1 Limit Achieved 1.1 Limit Achieved NO X % % % PM 0.16/0.21 1) 3) 50% ) 30% ) 30% SMOKE M ) For engines having a swept volume of less than 0.75 dm3 per cylinder and a rated power speed of more than 3000 min -1 2) For natural gas engines only 3) Not applicable for gas engines Euro 3 stage

13 Substitution Rate % CO2 reduction% VEHICLE A Saving per vehicle per year (Kg) VEHICLE B Saving per vehicle per Year (Kg) 50% 13.06% % 14.33% % 15.60% % 16.94% % 18.21% % 19.55% % 20.82% % 22.16% % 23.44% VEHICLE A VEHICLE B RCV: based on miles per year and 4.75 mpg Long Haul Vehicle: based on 75,000 miles per year and 7.5 mpg 1 litre of diesel emits 2.63kg CO 2

14 Long-term sustainability of technology through its wide range of application, including but not restricted to: 7.5 tonne vehicles 18 tonne vehicles 44 tonne vehicles Buses & Coaches Refuse Vehicles

15 Individual Buffer Pack Site Buffer Stock Dispenser The cascade buffer system is a portable temporary solution for CNG refuelling and is suitable for gas vehicle trials. The flexibility of the modular design concept provides solutions for a wide range of applications, with the capability of refuelling a variety of vehicle types and quantities.

16 Individual Buffer Pack continued ADVANTAGES: Fast filling typically 5 10 minutes Bio-methane option DISADVANTAGES: Requires exchange units Transport on cost INDIVIDUAL BUFFER PACK SPECIFICATION: 1780 water litres capacity per pack 3 stage cascade system to maximise dispensing capability Transportable exchange system with metered dispenser option Storage pressure up to 300 bar (typically 250 bar) For increased fuel supply combinations of packs can be used for cascade fast fill

17 Individual Buffer Pack continued To maximise the refuelling capacity of the storage system a multistage cascade system is used; typically 3 stage pressure decant. A CNG dispenser is an option in the modular dispensing design. When the buffers are coupled to a dispenser accurate metering is provided. Configuration options: The cascade buffer system can be configured using different numbers of packs to provide a variety of fill capacities. Unique valve arrangement allows for several connection options. Typical configurations are: 1 x single 3 stage using one 1780 litre pack 2 x singles/twin pack 2 x 3 stage systems with each stage coupled (total of 3560 litres) 3 x singles each pack is a stage in the cascade process 3 x twin packs each twin pack is a stage in the cascade process Once the buffer or buffers are depleted they are replace typically on a weekly exchange system. Note: these buffer packs are the same as the buffer packs used in any large compressor station or LCNG station, hence they can be used as an integral part of a larger station upgrade.

18 Cascade Buffer Fill System with Booster The solution is merely an extension on the buffer cascade system which utilises the entire storage capacity of a pack. Site buffer remains in place All refuelling is fast fill cascade Booster used to top up the site buffer pack Booster supply pack is interchangeable As with the cascade buffer system there are many combinations of buffer packs

19 Slow Fill Compressor The slow fill compressor is an alternative more permanent option for refuelling small numbers of vehicles. It is simply a small compressor with low flow rate capacity connected to the national grid gas network that could fill a car or van in typically 5-10 hours. This system is most suited to am operator who always returns to base where the vehicle could be refuelled overnight. However, this option can be coupled with a buffer pack for a fast fill system, whereby the compressor tops up the buffer when not in use. Fill rates will be the same.

20 Slow Fill Compressor continued ADVANTAGES: Simple refuelling system No transport costs Guaranteed supply DISADVANTAGES: Uncertainty of mains connection Maintenance requirements No access to bio-methane Slow fill system provides risk of incomplete filling (in the event of power cut etc) Power requirement PORTAL GAS SERVICES can supply all the necessary mains connections and supply for the above type of refuelling station.

21 LCNG Station The principle of the LCNG station is very simple. LNG is delivered by road trailers and is offloaded and stored at a very low temperature (typically C) in the cryogenic storage vessel (double skinned with vacuum insulation). The LNG is then pumped using the high pressure reciprocating pump to 300 bar through the atmospheric vaporizer. The vaporizer converts the high pressure LNG into a gaseous form by absorbing the required heat energy from the surrounding atmosphere to evaporate it. The high pressure gas; CNG, is stored in buffer cylinders ready for refuelling.

22 LCNG Station continued ADVANTAGES OVER COMPRESSOR Not limited by location Lower Power consumption No oil carry over into the vehicle tanks Higher methane content Easy access to Bio methane Lower maintenance costs Option for LNG dispensing DISADVANTAGES: LCNG station at Kingston-on-Soar Possible planning permission issues with large vertical LNG storage tanks

23 CNG Tube Trailer ADVANTAGES OVER COMPRESSOR Interim solution for large fuel use application during demonstration Fully mobile Does not require planning permission (notification to planners) Can be supplied with or without booster pack and dispenser Biomethane supply DISADVANTAGES: Incurs transport costs for refill procedure

24 Compressor Station This type of station requires connection the National Grid Gas Network and offers a quick fill solution. As with the LCNG station, high pressure CNG is stored in buffers to commence vehicle filling while the compressors start up to complete the fill. With a CNG compressor station gas is compressed from a pipeline pressure of typically 0.5 bar up to 300 bar using multistage compressors.

25 Compressor Station continued ADVANTAGES: Guaranteed supply No interaction with cryogenics Smaller footprint than an equivalent LCNG station (in some cases) DISADVANTAGES: No access to biomethane Almost 10 times as much power requirement when compared to LCNG High maintenance costs and operating costs Lengthy downtime for repairs and servicing Driers may be required if gas is wet in location Potential oil carry over into vehicle containment Grid connection can be expensive Limited locations due to gas mains connection

26 Fuel Supply Gas Stations Technology Vehicles After Sales Parallel Paths Process and Integrated Strategies (collaboration behaviour removing barriers to optimal performance)

27 Anaerobic digestion is a treatment that produces a biogas (biomethane) that can be used to generate electricity and heat Solar power, wind power and water can all be used to generate electric power but not vehicle fuels Fuel cells, electric vehicles, renewable energy from the food chain, hydrogen are all alternative options; however Biomethane is acknowledged as the best alternative vehicle fuel - available today Biomethane is sustainable because it is produced from virtually unlimited resources Anaerobic Digestion as a part of a sustainable waste management strategy provides transport with a renewable energy resource that will significantly lower emissions and help mitigate climate change

28 The Hardstaff Group Hillside, Gotham Road, Kingston-on-Soar, Nottingham, NG11 0DF, UK Tel: 0044 (0) Fax: 0044 (0) Copyright The Hardstaff Group All rights reserved