JSRLFLP Series. Pressure Reducing Valves for Low Flow and Low Pressure Biopharmaceutical and Parenteral process Gas

Transcription

1 JSRLFLP Series New Option! EPDM seat for low lockup and tight shutoff on no flow or deadhead blanketing applications Pressure Reducing Valves for Low Flow and Low Pressure Biopharmaceutical and Parenteral process Gas JSRLFLP is a high purity low flow, regulator designed and built specifically for very low pressure hygienic, ASME BPE gas applications. The JSRLFLP has been designed specifically for very low pressure clean gas regulation in Stainless and Single Use Disposable applications. Whether it's precise regulation for sparging, blanketing, motive force, or SUD bag inflation, the JSRLFLP was built for the job! The durable valve body and metal trim components are machined from ASTMA79 16L SST barstock and finished to ASME BPE SF, 2Ra micro-inch, (. Ra micrometer) electropolished as standard. The valve is outfitted with a sensitive PTFE Jorlon diaphragm and Teflon, PEEK and EPDM seats and seals that are all FDA approved, USP Class VI compliant materials. These materials of construction enable JSRLFLP to withstand the rigors of an autoclave if required. FEATURES Stable outlet pressure setpoints at very low pressure Very low set point offset (droop) especially at higher inlet pressures Top entry design facilitates in-line cleaning and maintenance Barstock construction guarantees material integrity and quality surface finish Four Cv's from.1 to.2 guarantee a valve that will fit your specific application Optimized internal volume Proprietary Jorlon diaphragm material provides exceptionally long life Soft seat material for ANSI Class VI shutoff DOCUMENTATION The following documentation is shipped at no charge: Steriflow Unicert, a QC signed Certificate of Compliance for: - Material, listing heat numbers with attached MTR's - Surface Finish - FDNUSP Class VI - for all thermoplastic and elastomers Traceability: - Each individual product serial number is traceable to the Unicert serial number, heat numbers and attached MTR's Other documents must be requested at time of RFQ, or order: - ADl(TSE Free, Certified Test reports, Certificate of Origin. APPLICATIONS Ideal for low pressure regulation of gases used in bio-pharmaceutical R&D and production facilities. Designed specifically for very low pressure control in traditional Stainless Steel and Single Use Disposable installations such as: Gas overlay or motive force movement, pressure filling, Lyophilization, sparging, or SUD bag inflation. Clean Filter Air Nitrogen Carbon Dioxide Argon Oxygen Custom purge or blanket gas NOTE: Though not drainable in any installation orientation, this valve can be used on clean steam or non-cavitating liquids with Steriflow engineering application approval. Steriflow by Jordan Valve 17 Wasson Road Cincinnati, OH (f) steriflow@richardsind.com

2 JSRLFLP SERIES Low FLow Low PRESSURE Rrnuc1NG VALVE Sizes: 1/" (DN8), /8" (DN1), 1/2" (DN1) End Connections: ASME BPE, DIN, ISO Tri-clamp, or Tube Weld end; NPT Gauge Ports: 1/" FNPT is standard. Contact Factory for Tri-Clamp, VCR, or other alternatives. Soft Seat Materials for ANSI Class VI Shut-off PTFE to +22 F (122 C) continuous or 27 F (1 C) intermittent [not to exceed 1 min. in a one hour period] FDA, USP Class VI PEEK to + F (177 C), FDA & USP Class VI EPDM to +27 F (1 C), FDA & USP Class VI Body and Trim Material ASTM A79 16L SST Contact factory for other body/trim/seat materials Diaphragm Material: Jorlon - PTFE, FDA & USP Class VI Maximum Inlet Pressure: Tube End & Tri-Clamp: 1 psig (1, bar) NPT: 1 psig (1, bar) Optional Cleaning Specifications Clean for Oil-Free 2 Cleaning complying with ASTM G9-211 and CGA G Pressure at Maximum Temperature: Tube End and Tri-Clamp: 1 F (1, bar@ SPECIFICATIONS 177 C) with PEEK seats; 1 1 F (1, bar@ 66 C) with PTFE seats; 1 psi@ 27 F (1, bar@ 1 C) with EPDM seats NPT: 1 F (1, bar@ 177 C) with PEEK seats; 1 psi@ 1 F (1, bar@ 66 C) with PTFE seats; 1 psi@27 F (1, bar@ 1 C) with EPDM seats Surface Finish: Wetted Internal surface finish: Mechanically polished, and electropolished to ASME BPE SF, 2 Ra µin (. Ra µm) as standard Exterior surface finish: Mechanically polished, and electropolished to Ra µin (1. Ra µm) as standard Other finishes available upon request Maximum Pressure Drop: Tube End and Tri-Clamp: 1 psi (1, bar) NPT: 1 psi (1, bar) Spring Ranges: 1-7 psi (,7 -,2 bar), 2-1 psi (1,7-6,9 bar) Flow Capacities: Cv.12, Cv., Cv.8, Cv.2 (Kv,1, Kv,26, Kv,69, Kv, 17) Options Oxygen c leaning and certification Panel Mounting Captured Vent Self Relieving Gauge Ports, Pressure Gauges OPTIONS Panel Mount Option Captured Vent Option (1 / 8" NPTI OPTION DEFINITION Captured Vent The captured vent design is for maximum safety for the user when handling toxic or hazardous media. It features a 1/8" FNPT port located on the spring housing. The user can easily tube this vent to a safe location. This option can be incorporated into a self-relieving regulator that provides an additional port to permit the safe expulsion of hazardous media. Panel Mount The panel mount feature requires a panel cut out of 1-1 /2", complete with a threaded spring housing, and a panel mount ring to secure the regulator. *Self Relieving The self relieving option is used for internal venting of downstream pressure. From a practical standpoint, it allows for immediate reduction in pressure setpoints and automatically alleviates regulator lock up. Gauge Ports - Pressure Gauge For inlet and outlet pressure gauges (and the gauges) are available as standard options -2-

3 JSRLFLP SERIES Low Fww Low PRESSURE REDUCING VALVE ANTl-T AMPER OPTION Acorn nut cover Allen/socket head stem adjustment Lock nut 1. Adjust stem position with Allen wrench 2. Tighten lock nut against bonnet while holding stem position. Replace and tighten acorn nut DIN & ISO TRI- CLAMP DIMENSIONS DIN 2676 Row B (ISO 1127) VALVE SIZE A AD ID DN DN1* DN * with non-standard Tri-clamp face DIN 2676 Row A (DIN 118) Oo <{ - VALVE SIZE A AD ID DN DN1* DN DN2* * with non-standard Tri-clamp face --

4 JSRLFLP SERIES Low FLow Low PRESSURE Rrnuc1NG VALVE FEATURES & B ENEFITS Reliable, gas pressure regulation at flows less than 1 LPM and set points to 1 psig (69 millibar) Autoclavable Anodized Aluminum Knob available as cataloged option Fine thread pitch for precision setpoint adjustments. ASTM A79 16L body, diaphragm casing, bonnet, and trim PTFE-Jorlon FDA I USP Class VI approved Unsurpassed life ASME BPE SF, 2 Ra µin (, Ra µm) electropolish finish is standard Large diaphragm area for increased stability, and less offset at very low setpoints. (;\ outlet FLOW CONFIGURATIONS/ GAUGE PORTS FDA I USP Class VI seat material for ANSI Class VI shutoff NOTE: Can be used on clean steam or non-cavitating liquids (the design is not drainable) with Steriflow engineering application approval. +-(e)+- y o u tie t inlet outlet gage 1/2" Tri-Clamp and Tube Weld ' ;:±::==t-- Connections; 1/", /8" and 1/2" NPT outlet outlet gage inlet outlet gage ou6t t inlet gage 27.-eAMPLE._ outlet inlet goo * Gage ports are 1/" FNPT as standard. Consult factory for Tri-Clamp, VCR, or other port options. --

5 JSRLFLP SERIES Low FLow Low PRESSURE Rrnuc1NG VALVE DIMENSIONS (1,8) (1,6)! *Add.7" (19, 1) for easy removal A.I JSRLFLP Series with ASME BPE Tube Ends,.7 (1,8) n JSRLFLP Series with FNPT/SW Ends, Inches.9 (1.6) I rtl,,,.,.- IT ll ! t I I A I I I rrn.1 (129.) 1/" (DN8) 2. (,8) /8" (DN1) 2. (,8) 1/2" (DN1) 2.7 (69,9) --

6 JSRLFLP SERIES Low FLow Low PRESSURE Rrnuc1NG VALVE DIMENSIONS, IN <MM>- DN 1,2 FOR DIN 2676 Row B <ISO 1127) AND DIN 2676 Row A <ISO 118).7 f (1,8) i.8 (18.2). (126.9) f i (19) JSRLFLP: Body Dimensions for: DN1, DN2 DIN 2676 Row 8 (ISO 1127) DIN 2676 Row A (DIN 118) I Cv TRIM SELECTION INSTRUCTIONS To select a valve with the proper Cv: 1. Select a graph on the following twelve pages that best represents your outlet pressure set point and flow range 2. Looking at that graph, select the c losest inlet pressure line (horizontal sloped line, P1) that best reflects your application's actual inlet pressure. That line indicates the Pressure/Flow capabilities and offset (droop) of the trim (Flow Coefficient, Cv) under flowing conditions. Note: If your exact outlet pressure set point or inlet pressure is not listed you will have to interpolate. - Your particular inlet pressure line will be very similar in length and slope to the line chosen on any particular graph. - The same is true for your outlet pressure set point, simply shift the line up or down.. The Cv is listed in bold at the upper left of the page of your chosen graph. You will need that for model number selection (See page 2). -6-

7 JSRLFLP SERIES Low FLow Low PRESSURE REDUCING VALVE FLOw D ATA FOR Cv TRIM SELECTION Flow Coefficient:.12 Maximum inlet pressure: 1 psig (1, bar) Set Point: 1 psig 2. :g 2!!:? ::i!b 1. 1 ". Set Point: 2 psig a.>.1 a.. <D u; 1.s!!:? 12! Range Sprin g: -7 psig (-,2 bar) Set Point: 1 psig o o , Set Point: 2 psig 1 fjr F (L!rsinl,_, _..._--i,_.,...."""'l c- 1.2 e "' a.> ,. --!""...,. 1.

8 JSRLFLP SERIES Low FLow Low PRESSURE REDUCING VALVE FLOw D ATA FOR Cv TRIM SELECTION Flow Coefficient:.12 Maximum inlet pressure: 1 psig (1, bar) c;; s ::;... : Set Point: 2 psig a: -as. '. 1.g Set Point: psig '---'-ol---'--'-'---'--'-- - 2_ :g 2 ;!B 2 1. a: _- 1 : Set Point: psig _...._....._, r-:::: e.. -e ::::i : Set Point: psig _..._...._, - - a 2. e e:! ;g Range Sprin g: -7 psig (-,2 bar) Set Point: psig Set Point: psig _ _.... -;- e. ::::i 2 ;!B I 2!B a: 1. a: ::::i a.-= o ----,

9 JSRLFLP SERIES Low FLow Low PRESSURE REDUCING VALVE FLOw DATA FOR Cv TRIM SELECTION Flow Coefficient:.12 Maximum inlet pressure: 1 psig (1, bar) Set Point: psig ;::- :g e- 2. 1!B 2!B a: 2 1. : 1 : Set Point: 6 psig u; 6 Range Sprin g: -7 psig (-,2 bar) Set Point: 6 psig s ::; a.. : ;::-. e. 2.! Set Point: 7 psig ao _..... = : 2 1 _..._..._..._ oo--...._...._....,...:.o: o a.. Ci) 1 " Range Sprin g: -7 psig (-,2 bar) Set Point: 7 psig 8 u; s 6!2 a: : e ::; 2 a.. Ci) =. -9-

10 JSRLFLP SERIES Low Fww Low PRESSURE REDUCING VALVE FLOw DATA FOR Cv TRIM SELECTION Flow Coefficient:. Maximum inlet pressure: 1 psig (1, bar) Set Point: 1 psig ,,..,..._...,...,,,--...,_--,..._o a 1..1! en [Eg!Q]illl:. 1 Set Point: psig _ 2. :g 2!!:? ::::i!b 1. ce 1 :;. Set Point: 2 psig,, ;;; Cl. 8 6!!:?... Ci) = 2. 1 Set Point: 1 O psig ! o o """""""""""' """" o Set Point: 2 psig ;;; s!!:? 1 1 o o = '------\

11 JSRLFLP SERIES Low FLOW Low PRESSURE REDUCING VALVE FLOw DATA FOR Cv TRIM SELECTION Flow Coefficient:. Maximum inlet pressure: 1 psig (1, bar) Set Point: 2 psig Set Point: psig 2.s 2 e Cl) :;! !2 a.. a Cl) a> 1 :: a> a> ]2. = 1.;g Set Point: psig Set Point: psig u; :g 2 2. e.s e Cl) 2 :; !2 2! :: a.. a a.. ]2 a> 1 1 ]2 : 1 :. 1 : Set Point: psig Set Point: psig u; 2 u;.s 2 1.! ffi :g 2.!.s e "" Cl) :; !@ :: a a.. a.. ]2 1. ] : : : 1 : {

12 JSRLFLP SERIES Low F LOW Low PRESSURE REDUCING VALVE FLOw D ATA FOR Cv TRIM SELECTION Flow Coefficient:. Maximum inlet pressure: 1 psig (1, bar) 6 u; Set Point: psig e 6 e u; Q,).s. 2. Q,)! en Q,) en en a: en Ci) : 1 = 1 : Set Point: 6 psig Q,) Set Point: 6 psig Set Point: 7 psig u; ffi u;.s 6 e.e 6 Q,) en en!2!2 Q,) Q,) Q,) lb 2 a: a: a:... Ci) : 2 : = 2 : Set Point: 7 psig u; 7.e ffi e 6!2 Q,)!2 Q,) a: a: 2 : :

13 JSRLFLP SERIES Low FLow Low PRESSURE Rrnuc1NG VALVE Fww DATA FOR Cv TRIM SELECTION Flow Coefficient:.8 Maximum inlet pressure: 1 psig (1, bar) Set Point: 1 psig Set Point: 2 psig :g ffi !!!:?.8-;!!:? 2 ::i ::i!!:? 1 - ::i ::i!b.8.6!!:? 1. ::.1 Cl>... :: :: Ci).6. Ci) " =. " Set Point: psig Set Point: 1 psig :g. u;.6 ffi 8 Cl>!!:? :s.. e ::i.2!!:?!b 6 ::i!!:?.... ::.2 Ci) ps1.!!:? = ".1 JSRsjiSil.2 Ci) = 2 psi Set Point: 1 psig Set Point: 2 psig :g 1 1 :g Jg ! Cl>.8-; Cl> :s 1 1 :s 1!!:? ::i ::i!b 8.6!B!B.8 :: :: :: 1 6 SI.. psi.6 Cl> " " "

14 JSRLFLP SERIES Low FLow Low PRESSURE Rrnuc1NG VALVE Fww D ATA FOR Cv TRIM SELECTION Flow Coefficient:.8 Maximum inlet pressure: 1 psig (1, bar) Set Point: 2 psig Set Point: psig u; - ::i Q.) :: : 2 AoF 1 g (Vrminho '--'--""... _._,......, 2-2 :g 2 l;::---!2 1 a ==ll Set Point: psig e 1. a... ;g _....,_..._..._....,_ ;;:::====-- Q.) ::i - 2 Set Point: psig ,.,_, --._ - a 2!B 2. 2 ::i :: 2 1.!B :: 1 ;g : u; - ::i Q.) :: : g Set Point: psig ::i 1. 1 : Set Point: psig a ';' - ::i 2. 2 :: 1 2 ;g 1 1. o '! o 2 6

15 JSRLFLP SERIES Low FLow Low PRESSURE REDUCING VALVE FLOw DATA FOR Cv TRIM SELECTION Flow Coefficient:.8 Maximum inlet pressure: 1 psig (1, bar) 7 c;; 6.s ::; en en... " 2 1 Set Point: psig c-. _g 2. 2 a: 1. Q 1 '. 6 Set Point: 6 psig c;; 6.s. :s en en " ;;::::: I Range Sprin g: -7 psig (-,2 bar) Set Point: 6 psig ro e.. ::::> a: " Set Point: 7 psig 'Ci).s 6 ::::> Range Sprin g: -7 psig (-,2 bar) Set Point: 7 psig 9 2 _ , _ a e.. ::; en en... " '--'-...-I...,_-'---'----' en.2 2 1,,,..,....,

16 JSRLFLP SERIES Low Fww Low PRESSURE REDUCING VALVE f LOw D ATA FOR Cv TRIM SELECTION Flow Coefficient:.2 Maximum inlet pressure: 1 psig (1, bar) Set Point: 1 psig 1.6.._...-w-,....._,..._ Q1 12 -;:: e. CD 1 CD.6 M e.6. ;g.2 ;g.2 u; 1 s CD 12 :s o..._ '!:.!::l: _ o 1 2 Set Point: psig _.. -;::- o. e..2.2 (/') o Set Point: 1 psig o -'----.-,_,.., ffi e.8 e ::i.6 6:. ]2 :.2 Set Point: 2 psig 2.._..., QO u; 2 s 1. (/') CD a: 1 ]2 : e.1.8 6: -.6 ]2. ;g.2 o +o----..:;::=:::...jll"""""..._.-"'-"- o 2 12 :=-1 (/') a. 8 ::i 6 6: ]2 : 2 Set Point: 1 psig e... a... ]2... Moo_.2 ;g o _,_--_,..._...i.;>lol."""' o Set Point: 2 psig ,.,..., ffi -Jo ' 1.2 e 1 ::i.8 CD 6:.6 ]2 I. :.2 -c

17 JSRLFLP SERIES Low Fww Low PRESSURE REDUCING VALVE Fww D ATA FOR Cv TRIM SELECTION Flow Coefficient:.2 Maximum inlet pressure: 1 psig (1, bar) ;;; 2 ; 2 i7l 1... ]i 1 " :g 2!B :: ]i " Set Point: 2 psig Set Point: psig s. Q O. 2.!B :: ]i " Set Point: psig ,...._..._... _...._ 2! 1.!B 1 :: Q SI =--..._ -"" Set Point: psig Set Point: psig Air Flow (LJmin) rP 2.s! 2! ]i " Set Point: psig '--""--'----'---'----' s A - m 2!2, " 1. o..,._----.y 'lo

18 JSRLFLP SERIES Low FLOW Low PRESSURE REDUCING VALVE Fww D ATA FOR Cv TRIM SELECTION Flow Coefficient:.2 Maximum inlet pressure: 1 psig (1, bar) 6 =- a lb a: 2 " g 6 lb a: " Set Point: psig _! 2. 2! :. o Set Point: 6 psig o Set Point: 7 psig 9... o,... 8_ _ _ 2... _2... _ 2_ ?a e! Q u; - 6-.e a: 2 1 :g! a: " Set Point: 6 psig =-. e SI " Range Sprin g: -7 psig (-,2 bar) Set Point: 7 psig !2... psi 2 ::; 1 1&

19 JSRLFLP SERIES Low FLow Low PRESSURE REDUCING VALVE JSRLFLP ORDERING SCHEMATIC (SEE PG 19 FOR JSRLFLPE <EPDM SEAT) ORDERING S CHEMATld r1@qt1m! ;mpt:f,.l:j!j:j,.:j:,,l:jl 1,.ll:jf,.Fl:j rfim Size 2 1/" <DN8) 8 /8' (DN1) 1/2" (DN1) 7&8 Ran e S rin I Outlet Pressure E1 1-7 psi E2 2-1 psi B FNPT /8" B Port "B" C FNPT, 1/2" C Port "C' T ASME BPE Tri-Clam 1/2" D Port "D" W ASME BPE Tube Weld, 1/2" E Port "E" 11 & 12 Actuator SK Standard Actuator AK Autoclavable Anodized Aluminum Knob available as cataloqed option CV Captured Vent PM Panel Mount TP Anti-tamper feature (See illustration page ) M DIN Tube Weld, DN1 H ISO Tube Weld DN 1 ZZ 1 Acc. to DIN 2676 Row B (ISO 1127). See dimensions, page 2 Acc. to DIN 2676 Row A. See dimensions, page Acc. to DIN 11866, DIN 118 Row A Acc. to DIN Row B *Std. Gauge Ports are 1/' FNPT. Contact factory for availability of others & I Trim 1S Cv.12 (Kv,1) S* Cv. (Kv,26) 2S Cv.8 (Kv,69) S Cv.2 (Kv, 17) 1R Cv.12 Self-Relieving R* CV. Self-Relieving 2R Cv.8 Self-Relieving R Cv.2 Self-Relieving *Though out of sequence, "S" and "R" are the correct order codes for Cv. &6 Seat Material - FDA & USP Class VI T1 PTFE Cv.12 P2 PEEK Cv.8 T2 PTFE Cv.8 P PEEK Cv.2 T PTFE Cv.2 P PEEK Cv. T PTFE Cv. P1 PEEK Cv.12 1 & 1 Inlet Gauge AA - psi I bar (Dual) BB - 6 psig I bar (Dual) cc - 1 psig I bar (Dual) DD - 16 psig I bar (Dual) NN None 1 Outlet Gauge A - psig/bar (Dual) B - 6 psig I bar (Dual) c - 1 psig I bar (Dual) N None z 16 SEP Com liance G SEP Compliant None z 17 Accessories s Clean For Oil Free x Clean For Oxygen None z -19-

20 Port JSRLFLP SERIES Low FLow Low PRESSURE REDUCING VALVE JSRLFLP/717 JSRLFLPE <EDPM SEAT) ORDERING S CHEMATIC 2 8 Low Flow Low Pressure Reducing Valve EDPM Seat Size 1/" DN8 /8' DN1 1/2" DN1 Stain l ess teel16l 1mm;m 1&2 I B_o_dy_fature End Connection 1 Configuration* A FNPT 1/" A Port "A" B FNPT, /8" B Port "B" c FNPT 1/2" c Port "C" T ASME BPE Tri-Clamp, D Port 'D" w 1/2" ASME BPE Tube Weld, E Port 'E" s1 1/2" ISO Tri-Clamp, DN1 V' ISO w/.mm face T-Clamo. DN1 RI ISO T-Clamo, DN2 D2 DIN Tri-Clarno, DN1 N2 DIN T-Clamo. DN1 w/.mm face LJ2 DINT-Clamp, DN2 x2 DIN T-Clamo. DN2 w/.mm face M DIN Tube Weld, DN1 H ISO Tube Weld DN1 1 Acc. to DIN 2676 Row B (ISO 11 27). See d1mens1ons, page 2 Acc. to DIN 2676 Row A. See dimensions, page Acc. to DIN 11866, DIN 118 Row A Acc. to DIN Row B *Std. Gauge Ports are 1/" FNPT. Contact factory for availability of others & I Trim 1S Cv.12 2S Cv.8 S Cv.2 S Cv. 1R Cv.12 Self-Relieving 2R Cv.8 Self-Relieving R Cv.2 Self-Relieving R CV. Self-Relieving &6 Seat Material D1 EPDM Cv.12 D2 EPDM CV.8 D EPDM C.2 D EPDM CV. 7&8 Ran e S rin I Outlet Pressure E1 1-7 psi E2 2-1 psi 11 & 12 Actuator Ranges E1 thru E SK Standard CV Captured Vent PM Panel Mount TP Tamper Proof AK Anod. Alum. 1 & 1 Inlet Gau e AA - psig BB - 6 psig I bar (Dual) cc - 1 psig I bar (Dual) DD - 16 psig I bar (Dual) NN None 1 Outlet Gauge A - psig B - 6 psig I bar (Dual) c N z - 1 psig I bar (Dual) None 16 SEP Com liance G SEP Compliant None z 17 Accessories Clean For Oil Free s x Clean For Oxygen* None z *Procedure complies with ASTM G and CGA G Sterinow Valve reserves the right to make revisions to its product, specifications, literature and related information without notice. Please visit our website at for the latest information on our products.