CHRISGAS: Clean Hydrogen-rich Synthesis Gas

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1 CHRISGAS: Clean Hydrogen-rich Synthesis Gas The International Freiberg Conference on IGCC & XtL Technologies Freiberg Krister Ståhl M.Sc. KS Ducente AB

2 The Issue Addressed Transport Fuel Usage in EU Gas and diesel 244 Mtoe 2010 Gas and diesel (prognosis) 304 Mtoe 1998 Biofuel 0,5 Mtoe 2000 Biofuel 0,7 Mtoe 2010 Biofuel (target 5,75%*) 17,5 Mtoe 2020 Biofuel (target 8-10%, under revision) *Directive on Biofuels for Transport, 2003/30/EC

3 National Policy Swedish National Energy Agency aim: to attain a 10% market share for biofuel in 2012 Interagency* Strategy Paper: Gasification to synthesis gas is a key technology to use the biomass available to produce large quantities of renewable transport fuels * STEM, EPA, Road Transport Authority

4 First Generation Biofuels Costs and Energy Efficiency Sugar cane ethanol Grain or sugar ethanol RME 30 /MWh 50% /MWh 30-50% 60 /MWh 30%

5 Second Generation Biofuels Costs and Energy Efficiency Cellulosic ethanol /MWh % Methanol/DME /MWh 50-60% FT fuel < 70 /MWh 40-50% Hydrogen (target 36 /MWh)? (gas, liquid)

6 Sydkraft IGCC Plant, Värnamo Op Air blown gasifier, 18 bar for GT Typhoon GT 18 MW thermal, 4 ton/hr feed hours op hours GT

7 The Värnamo Biomass Gasification Plant

8 Project Development Swedish Energy Agency, Environmental Protection Agency and Road Traffic Authority: Joint Renewable Fuel Policy emphasis on Biomassbased Synthesis Gas RD&D Studies of use of the Värnamo Plant after IGCC demonstration program in 1998 and indicating technical feasibility for synthesis gas generation objective

9 EC FP6 call 2003.ML Relevant subjects in the 2003.ML CfP R&D of cost efficient biofuel production systems from ligno-cellulosic biomass R&D & optimisation of energy-efficient, cost-effective technologies for producing of hydrogen-rich gas from biomass

10 CHRISGAS Summary The hub of the Integrated Project (IP) is the existing, unique 18 MW biomass-fuelled pressurised air-blown gasification combined cycle CHP plant at Värnamo The Värnamo plant will be refurbished to oxygen gasification to produce a hydrogen-rich gas. This IP offers already in 2007 gasification RD&D at large scale at a lower cost than alternatives System studies related to the large-scale use of and its impact on the environment and society at large and Training activities are included in this IP

11 CHRISGAS Clean Hydrogen-rich Synthesis Gas Biomass and waste Methanol DME Gasification H2 Reforming Synthesis Gas Fischer-Tropsch Natural Gas

12 CHRISGAS Objectives To demonstrate the production of a clean hydrogen-rich synthesis gas (within a 5 year period at 18 MWth, Nm 3 /hr H 2 equivalent) based on: steam/oxygen-blown gasification of biomass hot gas cleaning (to remove particulates) steam reforming (of tar and light hydrocarbons, incl. CH 4 )

13 Växjö Värnamo Biomass Gasification Center, VVBGC Non-profit making project-based company Large-scale test platform European biomass gasification centre

14 Key Data of CHRISGAS 16 Partners 9 IND of which 7 SME 4 HE 3 RES 2 OTHER 7 member states: S, DK, D, ES, NL, FI, I 5 years duration Budget 15.6 M + costs outside project 9.5 M EU grant Partner ind. 4.6 M 1.5 M STEM grant +7 M grant outside

15 CHRISGAS Partners Sweden: Växjö University (co-ordinator), Växjö Värnamo Biomass Gasification Centre (VVBGC), AGA-Linde, Catator, KS Ducente, Royal Institute of Technology (KTH), S.E.P. Scandinavian Energy Project, TPS Termiska Processer, Växjö Energi Denmark: TK Energi Finland: Valutec Germany: FZ Jülich, Linde, Pall Schumacher Italy: University of Bologna Netherlands: Technical University Delft Spain: CIEMAT

16 The VVBGC Plant, Värnamo To fuel production plant

17 The VVBGC Plant, Värnamo Steam/oxygen blown gasification Hot gas filtration of raw gasification gas Reforming of tars and methane Water gas shift to hydrogen-rich gas Planning for further downstream rebuilds

18 Parallel R&D activities Feedstock biomass logistics Biomass drying integration Pressurised fuel feeding (piston feeder) Gasification, hot synthesis gas characterisation (laboratory and bench-scale work) High temperature filtration/cleaning Catalytic steam reforming (decay & deactivation) Shift gas catalyst characterisation

19 Other activities Training (university courses and hands-on ) Dissemination Process studies (e.g. novel methods of contaminants removal) System studies (e.g. H 2, methanol, DME, F-T) Socio-economic impact - emissions - jobs created - regional growth

20 2003 CHRISGAS Status March: Application for FP6 IP project May-August: Positive evaluation by the EC September- into 2004: Preparation of Technical Annex and Consortial Agreement 2004 January: STEM co-financing decision up to September: Preparation of Technical Annex and Consortial Agreement Co-financing arrangements August 2004:Purchase of plant and plant IPR October: Kick-off meeting December: Contract signed

21 CHRISGAS Plans 2005 Conceptual engineering of plant Balance of financing Other project activities Plant rebuild Other project activities Plant operation Other project activities Other projects outside CHRISGAS FP7 Technical Platform on Advanced Biomass Conversion?

22 Follow-up activities (Phase II, from end 2007) plans to install a complete GTL facility CHRISGAS PHASE II Automotive fuels Stakeholder driven Hot Gas Cleaning DME, methanol, FT, hydrogen etc.

23 CHRISGAS offers From the VBGC plant Establish raw syngas production in 2007 Syngas and potential GTL products for fleet tests after 2007 VVBGC as platform for a training center customer RTD work on i.e. gas cleaning, liquid fuels, FC:s, H 2

24 CHRISGAS offers To Europe and Sweden in relation to 2003/30/EC A show-case project of Swedish and European ambitions to accelerate the implementation of the Directive Create a center of excellence on an European scale for training and technical know-how in the area of gasification for liquid biofuels

25 CHRISGAS is a Sixth Framework Integrated Project supported by the EC and the Swedish Energy Agency