BRINGING THE BEST OF MANUFACTURING TO CONSTRUCTION January 29, 2018

Transcription

1 BRINGING THE BEST OF MANUFACTURING TO CONSTRUCTION January 29, 2018

2 definition of PROJECT MANAGEMENT The planning, scheduling, and controlling of project activities to achieve performance, cost and time objectives, for a given scope of work, while using resources efficiently and effectively to meet the customers stated objectives. Plum

3

4 clear communication to FIELD PARTNERS Work Order Status Pre-Fab Schedules

5 manage SHOP WORKLOAD Work Order Management Capacity Charts

6 measure YOUR PERFORMANCE Efficiency Charts Inputter Charts

7 utilize LEAN PRINCIPLES Process Improvements Layout Analysis

8 procurement EFFICIENCY CHANGES Inventory model (min / max) Sheet Metal On-Demand model Piping / Plumbing Procure your own material Consider an Agreement for PVF Suppliers Min/Max Report

9 gain CONSTRUCTION LEADERHIP BUY-IN Be transparent with information % Pre-fab usage (shop hours vs. field hours) Outsourcing Amount ($) by Business Unit MFG Quarterly Reviews with Business Units Incentive plan structure, incorporate % pre-fab Shop Usage Report

10 CENTRALIZED FACILITY PROJECT- BASED FABRICATION (Cell Manufacturing) Multi-Trade Rack System ASSEMBLE WHAT SHOP FABRICATES Sheet Metal Ductwork shipped in sections Subassemblies headwalls, VAV boxes with hydronic piping, hangers. Piping assemblies pumps, headers, skids. Reassemble what a shop fabricated and broke down. FABRICATE, ASSEMBLE, TEST LOCALLY Lease a building. 1,000 to 3,500 sf of space with overhead door access for one trade or discipline Develop an area within the project being constructed

11 A prepackaged, pre-planned set of trade specific tools and equipment that can be deployed quickly to or near a project site.

12 From this to From this

13 to this in 30 days!

14

15 Plumbing Prefab Shop Setup - An investment of $15k - $25k HVAC Pipe Prefab Shop Setup - An investment of $75k - $125k Note: Many contractors already own much of the tools and equipment needed to equip a shop-in-a-box.

16 Getting started The TOOLS

17 HYDRAULIC FABRICATION TABLE Typical for Toilet Batteries, Racks, Sub-assemblies

18 STATIC FABRICATION TABLE Typical for Toilet Batteries, Racks, Sub-assemblies

19 CENTRAL FAB SHOP OR PROJECT BASED FAB SHOP

20 FABRICATE FOR TRANSPORTATION & HANDLING

21 Shop Report Plumbing & MedGas Racks PROJECT: Insert Project Name JOB NUMBER: Insert # Spool DATE FAB DATE SHOP FIELD Sheet RECEIVED FABBED TIME DESCRIPTION FEET HOURS PER HOUR HOURS Number TICKET TICKET LAG LINEAL MAN SHOP FEET MAN 3G Med Gas Racks G Med Gas Racks G Med Gas Racks G Med Gas Racks G001 0 Med Gas Racks GRDF Med Gas Racks GRDF Med Gas Racks G Med Gas Racks G Med Gas Racks G Med Gas Racks G Med Gas Racks Med Gas Racks #DIV/0! 0 #DIV/0! SUBTOTAL FEET PER HOUR FEET PER DAY FIELD PRODUCTION SHOP PRODUCTION SHOP/FIELD PRODUCTION field hours shop hour total hours feet feet total feet 6.42 feet/hour feet/hour 4.60 feet/hour feet/day feet/day feet/day

22 DATE FAB DATE Spool Sheet TICKET TICKET LAG AVERAGE VIC MAN JOINTS Number RECEIVED FABBED TIME DESCRIPTION SIZE JOINTS HOURS PER HOUR CWS Chiller Piping-VIC CHWR Chiller Piping-VIC CHWR Chiller Piping-VIC CHWR Chiller Piping-VIC CWS Chiller Piping-VIC CWS Chiller Piping-VIC CHWR Chiller Piping-VIC CWS Chiller Piping-VIC CHWS Chiller Piping-VIC CWR Chiller Piping-VIC CHWS Chiller Piping-VIC CHWR Chiller Piping-VIC CHW Chiller Piping-VIC CHW Chiller Piping-VIC CWS Chiller Piping-VIC Mat. Handling 0 Chiller Piping-VIC CWS Pump Piping-VIC CHWR Pump Piping-VIC CHWR Condenser Water Piping-VIC CHWS Condenser Water Piping-VIC CHWS Condenser Water Piping-VIC CHWS Condenser Water Piping-VIC CWS Condenser Water Piping-VIC CWR Condenser Water Piping-VIC CHWS Condenser Water Piping-VIC CHWR Condenser Water Piping-VIC CHWR Condenser Water Piping-VIC CHWR Condenser Water Piping-VIC CHWR Chiller Piping-VIC CHWS Chiller Piping-VIC CHWR Chiller Piping-VIC CWS Chiller Piping-VIC CHWR Chiller Piping-VIC CHWS Pump Piping-VIC CHWS Pump Piping-VIC CWR Pump Piping-VIC CHWS Condenser Water Piping-VIC CHWR Condenser Water Piping-VIC CHWR Chiller Piping-VIC CHWS Chiller Piping-VIC CHWS Air Handler Coil Header CWS Condenser Water Piping-VIC CWR Condenser Water Piping-VIC LPSTM Steam Piping #DIV/0! 2.22 SUBTOTAL JOINTS PER HOUR JOINTS HOURS JOINTS PER DAY PROJECT: Insert Project Name JOB NUMBER:Insert # Spool Sheet Number Joints per hour tracker Plumbing fixture tracker DATE FAB DATE HOURS TICKET TICKET LAG MAN PER RECEIVED FABBED TIME DESCRIPTION COUNT HOURS FIXTURE FOREMAN OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries OTS Toilet Batteries Toilet Batteries #DIV/0! 0 Toilet Batteries #DIV/0! SUBTOTAL

23 CONSIDERATIONS Culture Change Planning Culture Procurement BIM/VCD Purchasing PDCA CHECK (establish measurements) Financial System Review Flexibility of Approach Determine whether prefab or onsite

24 QUESTIONS?