TEES/ESL. May 10-13, 2005 New Orleans, Louisiana, USA

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1 TEES/ESL Industrial Energy Technology Conference IETC 2005 May 10-13, 2005 New Orleans, Louisiana, USA Printed from e-media with permission by: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY ISBN: Some format issues inherent in the e-media version may also appear in this print version.

2 The statements and conclusions contained herein do not necessarily reflect the statements and conclusions of Texas A&M University, the Texas Engineering Experiment Station and the Energy Systems Laboratory. Admission to Texas A&M University and any of its sponsored programs is open to qualified individuals regardless of race, color, religion, sex, age, national origin, or educationally unrelated handicaps.

3 TEES/ESL Industrial Energy Technology Conference 2005 TABLE OF CONTENTS AMERICAN CHEMISTRY COUNCIL AWARD WINNERS Baytown Olefins Plant 2003 Energy Efficiency Projects... 1 Chad Reimann Merck Global Energy Management Program... 2 Keith Williams AUDIT PROCEDURES & METHODS The Results (Lessons Learned) of more than 110 Energy Audits for Manufacturers by the Louisiana Industrial Assessment Center... 4 Theodore Kozman, Chris Reynolds, Jesus DaCosta, Christopher Pechon Observations of a Building Energy Auditor: 10 Years in Other People s Closets John K. Houcek How to Avoid Overestimating Variable Speed Drive Savings Jonathan B. Maxwell Electrical Power Savings In Pump And Compressor Networks Via Load Management Jimmy D. Kumana, Ahmed S. Aseeri Using Key Performance Indicators To Manage Energy Costs John C. Van Gorp Interactive Energy Management Tool (IEMT) for Arkansas Companies S. B. Pidugu, S. Menhart, S. Midturi Demand Response Enabling Technologies and Approaches for Industrial Facilities Gary Epstein, Mark D Antonio, Chris Schmidt, John Seryak COMPRESSED AIR Modern Compressed Air Piping Selection And Design Can Have A Great Impact On Your Compressed Air Energy Dollars Hank Van Ormer How To Substantially Reduce The Biggest Energy Wasters In Compressed Air Systems Henry L. Kemp Compressed Air Load Reduction Approaches and Innovations Gary Epstein, Mark D Antonio, Chris Schmidt, Satyen Moray Metering Air Compressor Systems for Efficiency A Progress Report Babu Joseph

4 Applications of AIRMaster+ in Real Industrial Facilities Satyen Moray, Mark D'Antonio, Yogesh Patil, Alan MacDougall Reducing Your Leak Rate Without Repairing Leaks Chris E. Beals Business Development - Predictive Maintenance Products Phillip Sceiczina EQUIPMENT ISSUES Temperature Measurements Through Dust or Steam for Energy-Intensive Industries Karl D. Stephan, John A. Pearce, Lingyun Wang, Eric Ryza Electrical Equipment Replacement: Energy Efficiency Versus System Compatibility Gregory W. Massey Study of Energy and Demand Savings on a High Efficiency Hydraulic Pump System with Infinite Turn Down Technology (ITDT) Ricardo A. Sfeir, Amit Kanungo, ShyShenq Liou Use Of Vfds On Asphalt Plant Induced Draft Fans Glen R. Anderson, Patti L. Case, Justin Lowery VERIFIED Voith High Efficiency Hm Rotor Energy Data A Repulper Rotor Design Case Study Jerry Aue, Bill Fineran Innovative Energy Efficient Industrial Ventilation Ales Litomisky Energy Audit Uncovers Major Energy Savings for Paper Mill Jerry Aue, Sue Pierce Daylighting Application and Effectiveness in Industrial Facilities Brian McCowan, Daniel Birleanu Savings Through Power Quality Dr. Mike Mehrdad Opportunities For Energy Efficiency And Demand Response In Corrugated Cardboard Manufacturing Facilities Sandra Chow, Ahmad R. Ganji, Bryan Hackett PLANTWIDE STUDIES BASF s Energy Survey Methodology Thomas R. Theising Integrating Process Unit Energy Metrics Into Plant Energy Management Systems Joe L. Davis Jr., Nicola Knight Incremental Implementation Of Energy Management At Industrial Facilities Michael Brown, Ginny Key An Innovative Approach to Plant Utility Audits Yields Significant Results James E. Robinson, David Moore

5 Sustaining Performance Improvements In Energy Intensive Industries David Moore PROCESS COOLING Cooling Water System Optimization Robert (Bob) Aegerter A Systems Approach to Optimize the Operation of a Refrigeration Unit at a Chemical Plant Riyaz Papar, Kevin Zugibe, Jeffrey Heitler Improving the Efficiency of your Process Cooling System Roger Baker STATE SESSION Building a State Industrial Energy Efficiency Network Kathey Ferland A Practical Approach to Energy Management in a Large Petrochemical Manufacturing Facility Amy Ackley Natural Gas Ic Engine Three-Way Catalyst And Control System Good For The Environment And The Bottom Line Chris Leleux An Industrial Zero Emission Seal with Improved Heat Transfer Characteristics Michael Khonsari Energy Assessment Protocol for Glass Furnaces M. John Plodinec, Brian M. Kauffman, Dr. Olin P. Norton, Cheryl Richards, John Connors, Dan Wishnick Public-Private Partnerships for Energy Efficiency Programming, Successes of the Massachusetts Energy Efficiency Partnership Eric Winkler STRATEGIC ISSUES Water Hammer Elimination: A Case Study Ven V. Venkatesan, Samsudin Dato Harun, P. S. Karthikeyan Simulation Of Combustion And Thermal Flow In An Industrial Boiler Ting Wang, Benjamin Day Quantifying Savings From Improved Boiler Operation Kevin Carpenter, Kelly Kissock 10 Strategic Steps to Reducing Your Energy Costs Gary Swanson, Matt Haley Strategies for Enterprise-Wide Energy Management Annelize Victor Global Energy Management System Brian D. Eidt

6 BC Hydro Industrial Sector: Marketing Sector marketing Plan (Fiscal 2005/Fiscal 2006) Kevin Wallace, Paul Willis Energy Management Pathfinding: Understanding Manufacturers' Ability and Desire to Implement Energy Efficiency Christopher Russell Energy Conservation Fund: Helping Corporations Develop Energy Conservation Strategies and Reduce Utility Costs Gary Swanson, William Houston Understanding Leasing Options For Energy Projects Baker Davenport U.S. Department of Energy (DOE) Industrial Programs and Their Impacts Stephen Weakely, Joseph Roop Eco-Efficiency In Practice: Aligning Business And Environmental Interests In The Upstream Oil And Gas Sector Joe Lukacs, Vaughn Monroe Author Index