Environmental Product Declaration Medeco XT

Transcription

1 Medeco XT Mortise Cylinder ASSA ABLOY is committed providing products and services that are environmentally sound throughout the entire production process and the product lifecycle. Our unconditional aim is make sustainability a central part of our business philosophy and culture, but even more important is the job of integrating sustainability in our business strategy. The employment of EPDs will help architects, designers and LEED- APs select environmentally preferable door openings. ASSA ABLOY will continue our efforts protect the environment and health of our cusmers/end users and will utilize the EPD as one means document those efforts. XT Mortise adds a wide variety of intelligent features without compromising on physical security

2 This declaration is an environmental product declaration (EPD) in accordance with ISO EPDs rely on Life Cycle Assessment (LCA) provide information on a number of environmental impacts of products over their life cycle. Exclusions: EPDs do not indicate that any environmental or social performance benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typically address the sitespecific environmental impacts of raw material extraction, nor are they meant assess human health xicity. EPDs can complement but cannot replace ols and certifications that are designed address these impacts and/or set performance thresholds e.g. Type 1 certifications, health assessments and declarations, environmental impact assessments, etc. Accuracy of Results: EPDs regularly rely on estimations of impacts, and the level of accuracy in estimation of effect differs for any particular product line and reported impact. Comparability: EPDs are not comparative assertions and are either not comparable or have limited comparability when they cover different life cycle stages, are based on different product category rules or are missing relevant environmental impacts. EPDs from different programs may not be comparable. PROGRAM OPERATOR DECLARATION HOLDER DECLARATION NUMBER DECLARED PRODUCT REFERENCE PCR UL Environment ASSA ABLOY/ Medeco Builders Hardware PCR UL 9004 DATE OF ISSUE May 13, 2016 PERIOD OF VALIDITY CONTENTS OF THE DECLARATION The PCR review was conducted by 5 Years This declaration was independently verified in accordance with ISO 14025:2006 and ISO 21930:2007 by Underwriters Laboraries Product definition and information about building physics Information about basic material and the material's origin Description of the product's manufacturing Indication of product processing Information about the in-use conditions Life cycle assessment results Testing results and verifications The Independent Expert Committee, SVR INTERNAL EXTERNAL Wade Sut, UL Environment This life cycle assessment was independently verified in accordance with ISO and the reference PCR by Thomas Gloria, Life-Cycle Services, LLC 1 Exclusions: EPDs do not indicate that any environmental or social performance benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typically address the sitespecific environmental impacts of raw material extraction, nor are they meant assess human health xicity. EPDs can complement but cannot replace ols and certifications that are designed address these impacts and/or set performance thresholds, e.g., Type 1 certifications, health assessments and declarations, environmental impact assessments, etc. Accuracy of Results: EPDs regularly rely on estimations of impacts, and the level of accuracy in estimation of effect differs for any particular product line and reported impact. Comparability: EPDs are not comparative assertions and are either not comparable or have limited comparability when they cover different life cycle stages, are based on different product category rules or are missing relevant environmental impacts. EPDs from different programs may not be comparable. Environment 2 of 9

3 Product Definition and Information Product Description Product name: Medeco XT Mortise Product characteristic: electronic cylinder Additional feature include: - Keys are electronically programmed open only specific locks during a designated schedule. Schedules may also contain an expiration point completely disable the key until it is audited and reprogrammed. - Audit information recorded in both the lock and key shows a time-and-date stamped record of every event, including authorized accesses and unauthorized attempts. - Medeco XT key provides all power the cylinder, eliminating the need for any hard wiring or power supply. - Medeco XT products add a wide variety of intelligent features without compromising on physical security. - Attack-resistant design and tamper-proof features provide strong protection against forced entry. - Installation instructions are included, along with two small screws. Otherwise, no accessory materials are required for installation or use. Application Medeco XT Mortise cylinder is ideal for a wide range of applications, both indoor and outdoor from private commercial and public secrs both light and heavy Technical Data For the declared product, the following technical data in the delivery status must be provided with reference the test standard: Technical Data Certification Non Volatile Memory Power Audit Events Supplied by the Key Encription - Cylinder Formats Mortise Construction Solid brass Installation No hard wiring or power supply, simply remove exisiting cylinder and install Medeco X4 cylinder Mechanical Compatibility Medeco Weather Resistance Operating temperature of degrees Fahrenheit Physical Security Drill and tamper resistant Door Multiple applications Warranty 2 years against defects in material and workmanship Finish Multiple finishes Environment 3 of 9

4 Placing on the Market / Application Rules This product has no relevant standards or application rules. Delivery Status Medeco XT Mortise cylinders are delivered in a box sized mm x 185 mm x 26 mm. Base Materials / Ancillary Materials The primary product components and/or materials must be indicated as a percentage mass enable the user of the EPD understand the composition of the product in delivery status. The average composition for the Medeco XT Mortise cylinder is as follows: Material Brass Stainless Steel Steel Electronics Electromechanics Plastics Other Total Percentage in mass (%) 84.64% 0.75% 14.11% 0.18% 0.25% 0.03% 0.03% % Manufacture Medeco locks are manufactured through a variety of processes. The housing components of the lock are cast from steel and zinc, while the cylinder and pin components are stamped and cut from brass rods and coils using precision equipment. These components, along with purchased parts such as springs, screws and any electronic components, then feed in an assembly line where the lock product is assembled through a combination of manual and mechanical processes. Environmental and Health During Manufacturing ASSA ABLOY is committed producing and distributing door opening solutions with minimal environmental impact, where health & safety is the primary focus for all employees and associates. - Environmental operations, GHG, energy, water, waste, VOC, surface treatment and H&S are being routinely monired. Inspections, audits, and reviews are conducted periodically ensure that applicable standards are met and environment management program effectiveness is evaluated. - Code of Conduct covers human rights, labor practices and decent work. Management of ASSA ABLOY is aware of their environmental roles and responsibilities, providing appropriate training, supporting accountability and recognizing outstanding performance. - Any waste metals during machining are separated and recycled. The waste from the water-based painting process is delivered waste treatment plant. - The facry in Salem, VA has certification of Environmental Management ISO 14001:2004 and Occupational Health and Safety OHSAS 18001:2007. Environment 4 of 9

5 Product Processing/ Installation Medeco XT Mortise cylinders are distributed through and installed by trained installation technicians, such as locksmiths, carpenters, etc. adhering local/national standards and requirements. Packaging Medeco XT Mortise cylinders are packed in a cardboard box with corrugated carn inlays. The packaging is fully recyclable. Condition of Use Environmental and Health During Use Extraordinary Effects Material Quantity (% By Weight) Cardboard 100% Other - Total 100% To maintain low friction and secure latching, annual maintenance of <1g of grease on contact surfaces of latchbolt is recommended. No cleaning is required. Cylinders can be replaced or upgraded without changing control unit or installation cable. There is no harmful emissive potential. No damage health or impairment is expected under normal use corresponding the intended use of the product. Reference service life The reference service life is 10 years, calculated based on a cycle endurance test. Fire Suitable for use in fire and smoke doors (EN 14846). Water Contains no substances that have any impact on water in case of flood. Mechanical Destruction No danger the environment can be anticipated during mechanical destruction. Re-use Phase The product can be moved from one door another during the reference service life, thus enabling re-use. Disposal The majority of components are brass, steel, and stainless steel which can be recycled. The locks can be mechanically dissembled separate the different materials. 99% of the materials used are recyclable. The plastic components can be used for energy recovery in an incineration plant. Further Information Medeco ASSA ABLOY 3625 Alleghany Drive P.O.Box 3075 Salem, Virginia Environment 5 of 9

6 Life Cycle Assessment Declared Unit The declaration refers the declared unit of 1 unit (or piece) of Medeco XT Mortise cylinder, as specified in the Builders Hardware PCR. Name Declared unit Mass Conversion facr 1 Value Unit unit of electronic cylinder - System Boundary This is a cradle gate with options. The following life cycle phases were considered: Product Stage Construction Process Stage Use Stage End of Life Stage* Benefits and Loads Beyond the System Boundaries Raw material supply Transport Manufacturing Transport from gate the site Construction/ installation process Use Maintenance Repair Replacement Reuse- Recovery- Recycling potential A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D X X X X X MND MND MND MND MND MND MND MND X X X X Description of the System Boundary Stages Corresponding the PCR (X = Included; MND = Module Not Declared) *This includes provision of all materials, products and energy, packaging processing and its transport, as well as waste processing up the end of waste state or disposal of final residues. Estimates and Assumptions End of Life In the end of life phase, for all the materials which can be recycled, a recycling scenario with 100% collection rate was assumed. Cut-off Criteria In the assessment, all available data from the production process are considered, i.e. all raw materials used, auxiliary materials (e.g. lubricants), thermal energy consumption and electric power consumption - including material and energy flows contributing less than 1% of mass or energy (if available). In case a specific flow contributing less than 1% in mass or energy is not available, worst case assumption proxies are selected represent the respective environmental impacts. Impacts relating the production of machines and facilities required during production are out of the scope of this assessment. Bacround data For life cycle modeling of the considered products, the GaBi 6 Software System for Life Cycle Engineering, developed by thinkstep, is used GaBi The GaBi-database contains consistent and documented datasets which are documented in the online GaBi-documentation GaBi D. To ensure comparability of results in the LCA, the basic data of GaBi database were used for energy, transportation and auxiliary materials. Refurbishment Operational energy use Operational water use Deconstruction /demolition Transport Waste processing Disposal Environment 6 of 9

7 Data Quality The data sources used are complete and representative of North America in terms of the geographic and technological coverage and are a recent vintage (i.e. less than ten years old). The data used for primary data are based on direct information sources of the manufacturer. Secondary data sets were used for raw materials extraction and processing, end of life, transportation, and energy production flows. Wherever secondary data is used, the study adopts critically reviewed data for consistency, precision, and reproducibility limit uncertainty. Period Under Review The period under review is the full calendar year of Allocation The Salem facility produces a variety of smaller components in addition the cylinder locks, so allocation was conducted based on a weighting derived from process engineers at Medeco. 90% of plant energy and overhead was estimated apply the production of cylinders while the remaining 10% was allocated keys and other smaller parts. Comparability A comparison or an evaluation of EPD data is only possible if all data sets be compared were created according EN and the building context, respectively the product-specific characteristics of performance, are taken in account. Environmental delarations from different programs may not be comparable. Full conformance with the PCR for North American Builders Hardware products allows EPD comparability only when all stages of a Builders Hardware product's life cycle have been considered. However, variations and deviations are possible. LCA: Modeling Scenarios and Additional Technical Information The following technical information is a basis for the declared modules or can be used for developing specific scenarios in the context of a building assessment if modules are not declared. Installation in the building (A5) Name Value Unit Auxiliary - Water consumption - m 3 Other resources - Electricity consumption - kwh Other energy carriers - Material loss - Output substance following waste treatment on-site 0.12 Dust in the air - VOC in the air - Reference Service Life Name Reference Service Life End of life (C1-C4) Name Collected separately Collected as mixed construction waste Reuse Recycling Energy recovery Landfilling Value Unit 10 years Value Unit Environment 7 of 9

8 LCA Results Resutls shown below were calculated using TRACI 2.1 Methodology. TRACI 2.1 Impact Assessment GWP ODP Global warming potential Depletion potential of the straspheric ozone layer Unit CO 2 -Eq. CFC-11 Eq. A1-A3 1.4E E-09 A4 1.7E-02 A5 1.1E-01 C2 1.0E-03 C3 3.5E E E E E E E-14 C4 D 7.4E E-13 AP Air Acidification potential for air emissions SO 2 -Eq. 1.3E E E E E E E-07 EP Eutrophication potential N-Eq. 8.1E E E E E E E-08 SP Smog formation potential O 3 -Eq. 5.8E E E E E E E-05 FFD Fossil Fuel Depletion -surplus 6.9E E E E E E E-04 Results shown below were calculated using CML April 2013 Methodology. CML 4.1 Impact Assessment Unit A1-A3 A4 A5 C2 C3 C4 D GWP Global warming potential CO 2 -Eq. 1.3E E E E E E E-04 ODP Depletion potential of the straspheric ozone layer CFC-11 Eq. 9.5E E E E E E E-13 AP Air Acidification potential for air emissions SO 2 -Eq. 1.4E E E E E E E-07 EP Eutrophication potential (PO 4 ) 3 -Eq. 5.3E E E E E E E-07 POCP Formation potential of tropospheric ozone phochemical oxidants ethane-eq. 7.3E E E E E E E-08 ADPE Abiotic depletion potential for nonfossil resources Sb-Eq. 1.8E E E E E E E-11 ADPF Abiotic depletion potential for fossil resources 1.5E E E E E E E-03 Results below contain the resource use throughout the life cycle of the product. Resource Use PERE PERM PERT Renewable primary energy as energy carrier Renewable primary energy resources as material utilization Total use of renewable primary energy resources Unit Total A1-A3 A4 2.4E E E E+00 A5 1.9E E E E-01 C2 C3 C4 3.1E E-04 D 4.1E E-05 PENRE Nonrenewable primary energy as energy carrier 1.7E E E E E E E E-03 PENRM Nonrenewable primary energy as material utilization 1.6E E-02 PENRT Total use of nonrenewable primary energy resources 1.7E E E E E E E E-03 SM Use of secondary material 2.5E E-01 RSF Use of renewable secondary fuels NRSF Use of nonrenewable secondary fuels FW Use of net fresh water m 3 4.6E E E E E-05 Environment 8 of 9

9 Results below contain the output flows and wastes throughout the life cycle of the product. Output Flows and Waste Categories Unit Total A1-A3 A4 A5 C2 C3 HWD Hazardous waste disposed 4.5E E-05 C4 D 1.3E-08 NHWD Non-hazardous waste disposed 2.9E E E-07 RWD Radioactive waste disposed 4.6E E E E E-08 CRU Components for re-use MFR Materials for recycling 2.8E E E E E-07 MER Materials for energy recovery EEE Exported electrical energy EEE Exported thermal energy 1.5E E E E-03 Interpretation The production (A1-A3) life cycle stage drives the results in all of the environmental impact categories. Manufacturing impacts (A3) are primarily driven by electricity use. Brass and steel drive the raw materials production stage (A1), as these materials are the primary materials within the product. Transportation impacts (A2) have a negligble impact within the production stage. References - PCR Part A UL Environment and Institut Bauen und Umwelt e.v., Königswinter (pub.): Product Category Rules for Construction Products from the range of s of Institut Bauen und Umwelt (IBU), Part A: Calculation Rules for the Life Cycle Assessment and Requirements on the Bacround Report. July 2014, version PCR Part B UL Environment: Product Category Rule for Preparing an (EPD) for Product Group Builders Hardware Version April 23, GaBi 6.0 thinkstep.one: GaBi Software-System and Databases for Life Cycle Engineering. version Copyright, TM. Stuttgart, Echterdingen ISO ISO 14025: , Environmental labels and declarations Type III environmental declarations Principles and procedures. - ISO ISO 14040: , Environmental management Life cycle assessment Principles and framework. - ISO ISO 14044: , Environmental management Life cycle assessment Requirements and guidelines. - EN EN 15804: : Sustainability of construction works s Core rules for the product category of construction product - ULE 2013 UL Environment, General Program Instructions, TRACI 2.1 US EPA, Tool for the Reduction and Assessment of Chemical and Other Environmental Impacts (TRACI) - CML 2001 Center of Environmental Science of Leiden University impact categories and characterisation methods for impact assessment (CML) - OHSAS Underwriter Laborary - Standard for Key Locks - ISO Environmental Management Systems, Environment 9 of 9