Ideas and Innovation for Energy and Environment Vander Tumiatti*, SEA MARCONI TECHNOLOGIES sas, Turin (Italy)

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1 Since Ideas and Innovation for Energy and Environment Vander Tumiatti*, SEA MARCONI TECHNOLOGIES sas, Turin (Italy) *Founder and president of Sea Marconi Technologies; Ass. Secretary of IEC TC10 Contents Sea Marconi introduction Key information Focus Problems Scenario Solutions Contacts References 1

2 Who and Where we are Homécourt France 2002 Karlsruhe Germany 2007 Collegno (Turin) Italy 1968 Buenos Aires Argentina 2004 Seclì (Lecce) Italy 1992 Barakaldo Spain 2002 Main and new office Headquarter: Collegno (Turin, Italy) Homécourt (region of Lorena, France) 2

3 Key information Foundation: 1968, by Vander Tumiatti in Turin Italy Mission: Protection of company assets and environmental resources Activities: Research, Technologies, Services and Products for Energy & Environment Clients: > 3,000 users in the energy, industry and service sectors in Europe, South America and others countries Human resources: 101 employees, engineer, doctors (chemistry, mechanics, economics, ICT, etc.) and qualified technicians Diagnostics: EN ISO 17025, Databases, hi-tech instruments Decontamination: on site Mobile Units (DMU) different sizes Quality: ISO , Globe (Sea Marconi Tecnologies) Patents: EEC, USA, others countries patented processes R & D: Qualified by Italian Ministry of University and Scientific Research European Project: HALOCLEAN APPLICATION; contract number - G1RD-CT (Principal Main Contractor) Experts: members in WGs (IEC, CEN, CIGRE) What we do From 1968 Sustainable Solutions for a better Future Innovative Technologies & Advanced Products Research Technologies Products Services 3

4 Quality Focus Energy & Environment 4

5 Focus TRANSFORMER = VITAL RESOURCE In generation, transmission and distribution of energy FLEET - Type - Power (MVA) - Voltage (KV) - Age (year) - Fluid - Manufacturers - Value ( ) - Asset - Residual life Standards IEC and IEC

6 Scenario Insulating Oil applications PCAs/PAHs Scenario OECD Oil & Generation Transformers - Asset value > 10,000 million litres of insulating oils Typical replace value is more than 1 / litre Insulating Oil represent ~ 6% value of transformer Insulating Oil represent ~ 25% weight of transformer OECD - Total Asset Value: Generation Power Transformer > 150,000 million - Euro 6

7 Problems DBDS & Corrosive sulfur Typical thermal & electrical faults in Transformers Electrical Arching Paper degradation and sludging Copper in oil mg/kg Corrosion non sulfur & copper migration Service Period (Years) 43 Hot spot > 700 C Problems Copper corrosion & failures High Priority: Global Catastrophic Impact - GCI 7

8 Problems Oil & PCBs/POPs Environmental Risk FAILURES SPILLS MAINTENANCE ELECTRICAL TRANSFORMERS IMPACT ON THE ENVIRONMENT EUROPE Scenario Protection of Resources Assets & Environment Failure Explosion Fire Infancy Occasional Old age Damages Direct: Assets & Personal Indirect: Production Environment: soil, water, air Black-Out 8

9 Scenario Prevention and/or mitigation of Black-Out impact (3 to 36 hours) No energy for: > 55 milion people (September 2003 in the whole of Italy) > 15 milion people (August 1994 Southern Italy only) Industries (petrochimicals, steel-mills, mechanical) Services (hospitals, schools, research, utilities) Defence Solutions Scenario Integrated methods similar to human blood contacting internal organs for which diagnostic Tests and dialysis therapies is metaphorically used 9

10 Solutions Rapresentative Sampling for Diagnostic Tests Transformer oil Human bood Solutions Dedicated laboratory analyses for diagnostics Sea Marconi lab Typical Hospital lab 10

11 Solutions Integrated, in continuous and on-load fluid treatments DMU by Sea Marconi for oil treatments Human blood dialysis Solutions: Diagnosis based on the analytical results Advantages A. Identification and classification of functional and/or environmental criticalities B. Planning of action priorities and/or countermeasures for the management of the fleet of equipment C. Efficiency, reduction of risks and management costs 11

12 Solutions GreenPro by Sea Marconi Solutions GreenPro Deosvision Diagnostic coverage and inventory of PCBs/POPs, PCA for protection of sites, transformers, equipment, insulating fluids Chedcos Decontamination of insulating fluids to preserve the Assets, for the efficiency and long life of transformers and insulating fluids CDP Process Decontamination of transformers and dehalogenation/detoxification of PCB in continuous closed-loop for the protection of the environment 12

13 Solutions > GreenPro Transfo Deosvision, diagnostic coverage of electrical equipment fleet Solutions > Deosvision Inspection and Sampling Kit Deos TR Plastic bag for delivery Sampling datasheet Single-use gloves Single use flasks (125 ml) Luer plastic cap Glass syringe (50 ml) label Kit DeosTR and DeosTR+ do not include: - paper or tissues for cleaning, - vessels for waste oil and liquids, - fitting plugs for connection. Three way valve plug (¼ ) n. 2 silicon pipes 13

14 Solutions Sea Marconi Laboratory Advanced analysis methods. Quality certification: ISO 9001/2001; ISO SINAL-ILAC CERTIFICATION Our laboratory analysis is among the best in the world: for the range of tests performed for the technologically advanced instrumentation for the methodologies used Accreditated tests: - PCB, PCT, PCBT, according to IEC 61619: ; EN :2004 PCB Solutions CDP Process 14

15 Corrosive sulfur Solutions Chedcos Solutions > Applications Depolarization CHEDCOS Chedcos, is the chemical-physical decontamination line designed by Sea Marconi, providing both the decontamination and the depolarization of oil and transformer. Power transformer Voltage : 130/15 kv Power : 30 MVA Age : 14 years Oil weight : 21 ton Copper concentration in oil : 43,1 mg/kg Dielectric Dissipation Factor : 1,1680 < > 40 Service Age Service Period (Years) 15

16 Solutions > Applications Depolarization CHEDCOS Chedcos, is the chemical-physical decontamination line designed by Sea Marconi, providing both the decontamination and the depolarization of oil and transformer. Property Before treatment After treatment Total dissolved gases (µl/l) Recommended limit Water (mg/kg) < 20 Dissipation Factor (tg δ) 1,168 0,072 < 0,2 Neutralization number (mgkoh/g) 0,213 <0,03 < 0,15 Colour 3,5 1,0 - Breakdown Voltage (kv) >60 74,1 > 50 Particles (codice ISO) Nd 15/13 < 17/14 Copper in oil (mg/kg) 43,1 0,85 - Solutions > Applications Depolarization CHEDCOS Chedcos, is the chemical-physical decontamination line designed by Sea Marconi, providing both the decontamination and the depolarization of oil and transformer. 16

17 Solutions > Applications Depolarization CHEDCOS Chedcos, is the chemical-physical decontamination line designed by Sea Marconi, providing both the decontamination and the depolarization of oil and transformer. Test Method CEI EN Sediments & sludge (% in weight) Neutralization Number (mgkoh/g) Oxidated Depolarizated oil oil New oil 0,28 0,03 < 0,10 0,480 < 0,1 < 0,40 Solutions > DMU Typical DMU configuration Integrated treatments: Decontamination, Depolarization, Detoxification 17

18 Solutions > treatments in comparison Multifunctional Technologies and Process Main function Physical decontamination CHEDCOS depolarisation CDP PROCESS dehalogenation Recovery of dielectric properties Recovery of the chemical properties of the oil (acidity, delta tg, colour) Elimination of sulfur corrosive contaminants, DBDS Elimination of dissolved organo-metallic contaminants Detoxification of PCBs/PCTs/PCBTs, POPs, compounds etc. Solutions > environmental crisis GreenPro Site GreenPro Site is a line of services for the response during environmental crises due to spills of contaminants such as PCBs, PAHs, Hydrocarbons Sea Marconi is able to respond within hours from the accident and to intervene, first of all, to evaluate the entity of the contamination through analyses of the zones involved and then securing the area, indicating the countermeasures required to reinstate normal safety conditions. 18

19 Solutions GreenPro Transfo D 5 - Sustainable Solutionss for protection of your transformers and insulating fluids World Wide Sustainable Solutions for our Future We are the products of the Environment where we live and work Vander Tumiatti 19

20 Since Ideas and Innovation for Energy and Environment Contacts Vander Tumiatti Sea Marconi Technologies Via Ungheria 20, Collegno (Turin - Italy) Tel Fax tumiatti@seamarconi.it References Sea Marconi 20

21 EDF - France Reference Qualification RTE - France 21

22 Reference Transba Buenos Aires The National Grid Company (UK) Reference 22

23 EAC Cyprus Reference 23