Pathfinder BCF extrusion systems

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1 Pathfinder BCF extrusion systems

2 2 PATHFINDER - BCF extrusion systems Turnkey System for Carpet Yarn User-friendly and Ergonomic Design Yarn Quality The Key to your Success With the carpet market demanding even smaller lots and greater colour diversity, it is extremely important to have flexible and easy-to-handle plants. SwissTex s answer to these requirements is PATHFINDER. The new PATHFINDER system combines economic operation, quality and profitability in a modular concept, which sets new standards in the BCF and upholstery industry. The advantages of the modular concept: standard sizes and measurements pre-assembled and tested plant rapid assembly and start-up easy maintenance ready for future upgrades low investment costs for building As a complete system supplier, SwissTex offers whole BCF production modules, ready to produce, with user-friendly operation and efficient handling. This reduces the worries about sources of supply and guarantees the right fit of auxiliary equipment. The integrated computer system provides plant control, failure analysis, easy product reproduction with recipes and production data statistics (optional). Uniformity starts with the accurate dosing of the virgin material, master batch pellets and additives. The dosing system that delivers the most precise uniformity, while meeting the need for rapid colour changes, is the continuous gravimetric type, which is standard in the PATHFINDER Turnkey System. The new Extruder has been specifically designed for PATHFINDER BCF applications and can be equipped with a barrier screw that covers a wide throughput range, thus guaranteeing optimum mixing performance throughout the production. The optimizes thread cooling and the regular finishing film of the threads guarantee best conditions for the future thread processing in the draw panel. The last developments in texturing split-jet technologies, applied to PATHFINDER, enables higher process speed without any loss of yarn quality. The yarn quality achieved with the PATHFINDER has a high level of evenness in terms of yarn characteristics, which will set new standards. The unique cover power characteristics will be most welcome in the carpet industry. Your Advantages: Optimum yarn path Superior yarn quality and uniformity Maximum flexibility and versatility PATHFINDER

3 3 PATHFINDER - BCF extrusion systems Efficiency and Performance Profitability without Compromise Applications Tailor-made Systems The new concept improves the process performance, plant efficiency and product quality in general. The spin pack was developed for a fast and easy installation and guarantees an optimum heat transfer from the heating box of spin beam to the spinnerets. PATHFINDER systems provide enormous flexibility in choice of polymers and colours. As a result, the yarn that you produce on a PATHFINDER system is distinctive on very carpet made with it, no matter how it is manufactured. The newly designed draw-panel provides a process-optimized simple yarn path with minimum guide elements, allowing high speed without influencing yarn quality characteristics. The reduced high and mirroring of the positions creates a clear and specious working environment for easy and fast string-up, resulting in greater efficiency, lower downtimes and minimum waste. The interaction of all these features results in: easy maintenance high efficiency raw material savings reduced operation costs The PATHFINDER systems are able to process the following polymers: Polyamide Polypropylene PES, PTT or other polymer types upon request End applications: Monocolour carpet yarns for weaving Monocolour carpet yarns for tufting Tricolour carpet yarns for tufting PATHFINDER Monocolour PP Module production costs breakdown

4 4 PATHFINDER - BCF extrusion systems Flex Technology Virtually Unlimited Colour Effects With the patented Flex Technology, tricolour sprinkled carpet yarn can be produced in a one-step process for the first time. This is made possible by the innovative arrangement of the various intermingling and texturing units. The individual colours are processed simultaneously, but separately, throughout the entire process, and combine only in the final intermingling stage. The benefits are virtually unlimited process flexibility and carpet effects. The degree of sprinkling can be varied from melange to heavily sprinkle simply by changing the process settings.

5 5 PATHFINDER Extrusion systems SwissTex Winterthur GmbH Schlosstalstrasse Winterthur Switzerland Phone: Fax: The data and illustrations in this brochure refer to the date of printing. SwissTex reserves the right to make any necessary changes at any time and without special notice. SwissTex systems and SwissTex innovations are protected by patents in most industrialized countries.

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