TECHNICAL STANDARDS TO MANAGE AIR POLLUTION

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1 TECHNICAL STANDARDS TO MANAGE AIR POLLUTION Version 5.0 Published by the Minister of the Environment and Climate Change July 27, 2016 PIBs # 7306e04

2 Technical Standards to Manage Air Pollution Cette publication hautement spécialisée Technical Standards to Manage Air Pollution n'est disponible qu'en anglais conformément au Règlement 671/92, selon lequel il n est pas obligatoire de la traduire en vertu de la Loi sur les services en français. Pour obtenir des renseignements en français, veuillez communiquer avec le ministère de l'environnement et de l Action en matière de changement climatique au ou par courriel à SDBTechStd@ontario.ca. Translation: This highly specialized publication Technical Standards to Manage Air Pollution is available in English only in accordance with Regulation 671/92, which exempts it from translation under the French Language Services Act. To obtain information in French, please contact the Ministry of the Environment and Climate Change at (416) or SDBTechStd@ontario.ca.

3 Technical Standards to Manage Air Pollution Ministry of the Environment and Climate Change Office of the Minister 77 Wellesley Street West 11th Floor, Ferguson Block Toronto ON M7A 2T5 Tel.: Fax: Ministère de l'environnemen t et de l Action en matière de changement climatique Bureau du ministre 77, rue Wellesley Ouest 11 e étage, edifice Ferguson Toronto ON M7A 2T5 Tél. : Téléc: July 2016 As Minister of the Environment and Climate Change, I am pleased to publish Version 5.0 of this Technical Standards to Manage Air Pollution (the Technical Standards publication) under section 38 of Ontario Regulation 419/05: Air Pollution - Local Air Quality. This publication now includes the Petroleum Refining Industry Standard, the Petrochemical Industry Standard and other minor administrative edits to the Metal Finishers Industry Standard. All technical standards are available on our ministry website as well as through the ministry s Public Information Centre. Thank you,

4 FOREWORD This document, Technical Standards to Manage Air Pollution, July 27, 2016, version 5.0 (the Technical Standards publication) sets out the requirements that facilities must follow if they are registered for a technical standard. As per section 38 of Ontario Regulation 419/05: Air Pollution - Local Air Quality, a technical standard can be either an industry standard or an equipment standard. All technical standards will be made available through a website maintained by the Ministry of the Environment and Climate Change on the Internet and through the Ministry s Public Information Centre. The Technical Standards publication will include both industry standards and equipment standards. It will specify the classes of facilities the technical standard applies to, with reference to the North American Industry Classification System (NAICS) codes; the contaminants the technical standard applies to; the steps that shall be taken to comply with the technical standard; and, the time periods within which the steps shall be taken. It will describe requirements relating to technology to be used at the facility, the operation of the facility, the monitoring and reporting of information relating to the facility, and any other related matter. In the event of a conflict between this document and the references to sections in O. Regulation 419/05, the language in O. Regulation 419/05 shall be used. The contents of this document may also be updated from time to time. Any changes will be based upon public consultation consistent with the Ontario Environmental Bill of Rights legislation. All web site addresses referred to in this document were current at the time of release. For any addenda or revisions to the Technical Standards publication, please visit the MOECC website or contact: Standards Development Branch 40 St. Clair Avenue West, 7 th Floor Toronto, Ontario M4V 1M2 Telephone: (416) Fax: (416) i

5 Table of Contents TECHNICAL STANDARDS TO MANAGE AIR POLLUTION FOREWORD... i 1.1 INTRODUCTION Industry Standards Equipment Standards Combination of industry standards and equipment standards Updating of Technical Standards FOUNDRIES INDUSTRY STANDARD FOREST PRODUCTS INDUSTRY STANDARD PULP AND PAPER INDUSTRY STANDARD METAL FINISHERS INDUSTRY STANDARD PETROLEUM REFINING INDUSTRY STANDARD PETROCHEMICAL INDUSTRY STANDARD Appendix A: Record of Publications ii

6 CHAPTER 1 INTRODUCTION Ontario Regulation 419/05: Air Pollution Local Air Quality (the Regulation or O. Reg. 419/05) made under the Environmental Protection Act (EPA) is the regulation that is intended to protect communities against adverse effects from local sources of air emissions. The Regulation places limits on the concentration of contaminants in the natural environment that are caused by emissions from a facility. Under certain conditions, the Regulation also allows for a person to register for a technical standard in respect of a facility for certain contaminants, as identified in this Technical Standards publication document. Registering for and complying with a technical standard is an alternative to complying with the air standards that are based on contaminant concentrations. This Technical Standards publication is published under the authority of section 38 of the Regulation. Technical Standards publication - O. Reg. 419/05, s (1) The Minister shall ensure that, with respect to the Technical Standards publication, all of the following criteria are met: 1. Every technical standard set out in the Technical Standards publication is specifically identified in the publication as an industry standard or an equipment standard. 2. For each industry standard that is set out in the Technical Standards publication, i. the Technical Standards publication specifies which classes of facilities the industry standard applies to, and those classes are identified with reference to NAICS codes, ii. iii. iv. the Technical Standards publication specifies which contaminants the industry standard applies to, the Technical Standards publication sets out the steps that shall be taken to comply with the industry standard, and the Technical Standards publication sets out the time periods, if any, within which the steps specified under subparagraph iii shall be taken. 3. The Technical Standards publication indicates that, with respect to each class specified under subparagraph 2 i to which an industry standard applies, and with respect to at least one contaminant to which that standard applies, the Minister is of the opinion that, i. with respect to at least two facilities in the class that are located in Ontario, A. it is not technically feasible to comply with section 19 or 20, whichever is applicable, or ii. B. it is not economically feasible to comply with section 19 or 20, whichever is applicable, compliance, in accordance with subsection 42 (5), with the industry standard that applies to the class and the contaminant, A. is technically and economically feasible with respect to at least one facility in the class that is located in Ontario, and B. will permit efforts that would otherwise be made to comply with section 19 or 20 to be put to better use to protect the natural environment, having regard to subparagraph I, iii. including the industry standard that applies to the class and the contaminant in the Technical Standards publication is more efficient than having the Director consider separate requests under section 32 for approval of alterations to the standard for the contaminant that would otherwise apply to facilities in the class. 1

7 4. For each equipment standard that is set out in the Technical Standards publication, i. the Technical Standards publication specifies which classes of facilities the equipment standard applies to, and those classes are identified with reference to NAICS codes, ii. the Technical Standards publication specifies which contaminants the equipment standard applies to, iii. iv. the Technical Standards publication specifies which sources of contaminant the equipment standard applies to, the Technical Standards publication sets out the steps that shall be taken to comply with the equipment standard, and v. the Technical Standards publication sets out the time periods, if any, within which the steps specified under subparagraph iv shall be taken. 5. The Technical Standards publication indicates that, with respect to each class specified under subparagraph 4 i to which a equipment standard applies and with respect to at least one contaminant and source of contaminant to which that standard applies, the Minister is of the opinion that, i. at least two facilities in the class that are located in Ontario have the source of contaminant, and ii. compliance, in accordance with subsection 43 (4), with the equipment standard that applies to the class, the contaminant and the source of contaminant is technically and economically feasible with respect to at least one facility in the class that is located in Ontario. (2) Before a technical standard is set out in the Technical Standards publication, the Minister shall consider whether provisions dealing with the following matters should be included in the technical standard: 1. Notification of and consultation with affected persons before making an application for registration in respect of the technical standard. 2. The making and retention of records. 3. Circumstances in which notice is required to be given to the Ministry. 4. Progress reports relating to implementation of the technical standard. (3) Before an industry standard that applies to a class of facilities is set out in the Technical Standards publication, the Minister shall consider whether compliance, in accordance with subsection 42 (5), with the industry standard may reduce the regulatory burden applicable to facilities in that class for which compliance with section 19 or 20 would otherwise be required. (4) Before an equipment standard that applies to a class of facilities and a source of contaminant is set out in the Technical Standards publication, the Minister shall consider whether compliance, in accordance with subsection 43 (4), with the equipment standard may reduce the regulatory burden applicable to facilities in that class for which consideration of the source of contaminant would otherwise be necessary when using an approved dispersion model for the purposes of this Part. A facility may be registered for an industry standard, an equipment standard or a combination of industry standard and equipment standard. A brief description of these technical standards is provided below. For more information, please refer to the Regulation. 2

8 1.1 Industry Standards In general, a person is exempt from Part II of the Regulation for a contaminant if the person is registered with respect to a sufficient number of industry standards to address all sources of that contaminant at their facility. Subsections 42(1) and (2) provide that: 42. (1) Subject to subsection (2), this Part, except for this section and sections 24, 27.1 and 38 to 41, does not apply to a person in respect of a facility and contaminant if one or more industry standards set out in the Technical Standards publication apply to the facility and the contaminant, and (a) the facility is part of only one class identified by a NAICS code, and the person is registered on the Ministry s Technical Standards Registry Air Pollution in respect of all of the industry standards that apply to the facility and the contaminant; or (b) the facility is part of two or more classes that are identified by NAICS codes, industry standards apply to all of those classes and to the contaminant, and the person is registered on the Ministry s Technical Standards Registry Air Pollution in respect of all of those industry standards. (2) This Part applies for the purpose of determining whether the Director may give a person a notice under section 24 or 27.1 and for the purpose of preparing a report required by a notice under section 24 or 27.1 In other words, if all of the sources of a contaminant at that facility are addressed in one or more industry standards, and that facility is registered for all of the industry standards, then that facility is exempt from the air standards in Schedules 2 or 3 of O. Reg. 419/05 for the contaminant(s) for which the person is registered for in respect of the facility. As such, it is not necessary for such a facility to assess any other sources of the contaminant(s) for which the facility is registered. If a person is registered for an industry standard(s) in respect of a facility and a contaminant, but all sources of the contaminant at the facility are not addressed by the industry standard(s) (i.e. there are sources of contaminant at the facility that are part of another NAICs code), the person may exclude the sources of contaminant that are associated with the NAICS code addressed in the industry standard when modelling under the Regulation. Section 42(4) provides: 42 (4) A person who uses an approved dispersion model for the purposes of this Part in respect of a facility and a contaminant is not required to consider a source of contaminant that discharges the contaminant if, (a) subsection (1) does not apply to the person in respect of the facility and the contaminant; (b) the source of contaminant is in a part of the facility that is a part of a class of facilities to which an industry standard applies in respect of the facility and the contaminant; and (c) the person is registered on the Ministry s Technical Standards Registry Air Pollution in respect of the industry standard, facility and contaminant. 3

9 1.2 Equipment Standards In general, a person is exempt from Part II of the Regulation for a contaminant if the person is registered with respect to a sufficient number of equipment standards to address all sources of that contaminant at their facility. Section 43(1) and (2) provide that: 43 (1) Subject to subsection (2), this Part, except for this section and sections 24, 27.1 and 38 to 41, does not apply to a person in respect of a facility and contaminant if, (a) equipment standards set out in the Technical Standards publication apply to every source of the contaminant in the facility; and (b) the person is registered on the Ministry s Technical Standards Registry Air Pollution in respect of the facility, the contaminant and every equipment standard that applies to a source of contaminant in the facility. (2) This Part applies for the purpose of determining whether the Director may give a person a notice under section 24 or 27.1 and for the purpose of preparing a report required by a notice under section 24 or However, if an equipment standard or combination of equipment standards does not address all sources of contaminants from that facility, then a person who uses an approved dispersion model for the purposes of Part II of the Regulation in respect of a facility and a contaminant is not required to consider the source of contaminant referenced in the equipment standard(s) for which the person is registered. Section 43(3) of the Regulation provides: 43 (3) A person who uses an approved dispersion model for the purposes of this Part in respect of a facility and a contaminant is not required to consider a source of contaminant that discharges the contaminant if, (a) subsection (1) does not apply to the person in respect of the facility and the contaminant; (b) an equipment standard set out in the Technical Standards publication applies to the facility, the contaminant and the source of contaminant; and (c) the person is registered on the Ministry s Technical Standards Registry Air Pollution in respect of the equipment standard, facility, contaminant and source of contaminant. 1.3 Combination of industry standards and equipment standards In general, a person is exempt from Part II of the Regulation for a contaminant if the person is registered with respect to a combination of one or more industry standards and one or more equipment standards such that all sources of that contaminant at their facility are addressed. Section 44(1) and (2) provide that: 4

10 44. (1) Subject to subsection (2), this Part, except for this section and sections 24, 27.1 and 38 to 41, does not apply to a person in respect of a facility and contaminant if, (a) the person is registered on the Ministry s Technical Standards Registry Air Pollution in respect of one or more industry standards, the facility and the contaminant; (b) there is one or more sources of contaminant in a part of the facility that is not part of a class of facilities to which any of the industry standards referred to in clause (a) apply; and (c) with respect to each source of contaminant to which clause (b) applies, the person is registered on the Ministry s Technical Standards Registry Air Pollution in respect of an equipment standard, the facility, the contaminant and the source of contaminant. (2) This Part applies for the purpose of determining whether the Director may give a person a notice under section 24 or 27.1 and for the purpose of preparing a report required by a notice under section 24 or In other words, if all of the sources of a contaminant at that facility are addressed in one or more industry standards and one or more equipment standards, and that facility is registered for all of those industry and equipment standards, then that facility is exempt from the air standards in Schedules 2 or 3 of O. Reg. 419/05 for the contaminant(s) for which the person is registered for in respect of the facility. As such, it is not necessary for such a facility to assess any other sources of the contaminant(s) for which the facility is registered. 1.4 Updating of Technical Standards Part IV (Application for Review) of the Environmental Bill of Rights (EBR) gives the people of Ontario a formal process for proposing that an existing policy, Act, regulation or instrument of Ontario should be reviewed, changed or improved in order to protect the environment. A person may also ask the government to consider establishing new ones. Under this authority, any two people may request the Minister to review a technical standard. The following are factors that could be considered in making this request: 1. The length of time the technical standard has been in place. 2. New technically and/or economically feasible options that have become commercially available. 3. Any new scientific information relating to the nature of any contaminant to which the technical standard applies. For more information on how to request a review, please go to 5

11 CHAPTER 2 - FOUNDRIES INDUSTRY STANDARD Version 2.0 Created March 8, 2016 Preamble This technical standard is an industry standard as defined in section 1 of O. Reg. 419/05. With respect to facilities, this industry standard applies to every facility that is part of a class identified by NAICS code 3315 (Foundries). Facilities in this class include (Ferrous Metal Foundries), (Iron Foundries), (Steel Foundries), (Non-ferrous Metal Foundries), (Non-ferrous Die-casting Foundries) and (Non-ferrous Foundries (except Die-casting)) but do not include secondary lead smelters. With respect to contaminants, this standard applies to contaminants listed in Appendix 2-1. Each source of contaminant associated with NAICS code 3315 that discharges a contaminant mentioned in the above bullet has been considered in development of this industry standard. As such, a person that meets the criteria set out in subsection 42 (1) or subsection 44 (1) of O. Reg. 419/05 is, in general, exempt from Part II of the Regulation in respect of the facility and contaminant(s) for which it is registered. In other words, there is no need to model, in a facility s Emission Summary and Dispersion Modelling report, discharges of a registered contaminant from any source of contaminant associated with NAICS code (For more information, please see the Introduction to the Technical Standards Publication.) In accordance with subsection 38 (3) of O. Reg. 419/05, compliance with this industry standard, in accordance with subsection 42 (5) or subsection 44 (3), may reduce the regulatory burden applicable to facilities in this class. This standard contains requirements that relate to a source of contaminant that is part of one or more of the following processes: a metal melting process a furnace tapping process a molten metal pouring process a casting cooling process a process that involves trimming, grinding, cutting, finishing, or media blasting of castings a sand reclamation process a materials handling process scrap, charge, sand, slag and molten metal handling processes and material storage are considered to be materials handling processes a mold production process (hot box and warm box) a core production process (shell core and cold box) a casting process, including a cooling, breakout and shakeout process a process that involves using a torch to cut metal a liquid spray coating process 6

12 For this industry standard, with respect to lead and lead compounds and suspended particulate matter, the publication of this industry standard indicates that the following criteria of paragraph 3 of subsection 38 (1) of O. Reg. 419/05 are met: (a) with respect to at least two facilities located in Ontario to which this standard applies, it is not economically feasible to comply with section 19 or 20 of O. Reg. 419/05, whichever is applicable, (b) compliance, in accordance with subsection 42 (5) of O. Reg. 419/05, with this standard, (i) is technically and economically feasible with respect to at least one facility located in Ontario to which this industry standard applies, and (ii) will permit efforts that would otherwise be made to comply with section 19 or 20 of O. Reg. 419/05 to be put to better use to protect the natural environment, having regard to clause (a), and (iii) including this industry standard in the Technical Standards to Manage Air Pollution is more efficient than having the Director consider separate requests under section 32 of O. Reg. 419/05 to set site-specific standards for the contaminant that would otherwise apply to facilities in the class. 7

13 CONTENTS 1. Definitions 2. Application 2.1 Transition 3. Reduction of priority metals 4. Operational practices minimization of SPM from roadways and indoor and outdoor material handling processes 4.1 Operational practices minimization of SPM from foundry processes that operate outdoors 5. Reducing fugitive emissions 5.1 Ventilation program 5.2 Volumetric flow rates in and out of the building areas 5.3 Building differential pressure 5.4 Change management proposed changes to ventilation 5.5 Multi-tenant buildings SPM 6. Ventilation assessment optimizing capture of lead 6.1 Notice ventilation assessment report optimizing capture 7. Ventilation and pollution control optimizing capture of lead 8. Ventilation and pollution control optimizing capture of SPM new or modified facilities 9. Ventilation and pollution control optimizing capture of lead new or modified facilities 9.1 Vertical and unimpeded discharges 10. Coke-fired cupola furnaces 10.1 Thermal sand reclaimers chlorinated or fluorinated compounds 10.2 Thermal sand reclaimers VOCs 10.3 Thermal sand reclaimers SPM 10.4 Thermal oxidizers temperature and residence time 10.5 Catalytic oxidizers temperature and residence time 10.6 Liquid spray coating process 10.7 Electric arc furnace or argon oxygen decarburizer 10.8 Pollution control torch cutting metal to charge a furnace 10.9 Pollution control aluminum reverberatory furnace scrap metal 11. Operating Parameter Summary Table 11.1 Measurement of operating parameters 11.2 Deviations from operating parameters 11.3 Notification of deviations from operating parameters 11.4 Phase-in for new air pollution control devices 11.5 Inspection and maintenance table 11.6 Inspection and maintenance activities 11.7 Deviations inspection and maintenance 11.8 Recurring malfunctions 12. Operational practices minimization of VOCs 13. Pollution control minimization of total amines 14. Operational practices minimization of sulphur dioxide 15. Pollution control minimization of sulphur dioxide 16. Complaint procedure 17. Identifying managed sources 17.1 Requirement to continue the management of sources 17.2 Changes to managed sources 17.3 Specified management of sources 17.4 Notification of changes to management of sources 8

14 18. Summary reports 19. Records APPENDIX 2-1: All Contaminants APPENDIX 2-2: Priority Metals APPENDIX 2-3: Suspended Particulate Matter APPENDIX 2-4: Volatile Organic Compounds APPENDIX 2-5: Hydrogen Chloride and Fluorides (as HF) APPENDIX 2-6: Amines APPENDIX 2-7: Sulphur Dioxide APPENDIX 2-8: Lead and Lead Compounds 9

15 Definitions 1. (1) For the purposes of this industry standard for foundry facilities, Act means the Environmental Protection Act; air pollution control device means a device that removes contaminants from a gaseous stream and includes electrostatic precipitators, wet scrubbers, lime scrubbers, baghouses, cyclones, adsorption systems, thermal oxidizers, catalytic oxidizers and afterburners; adsorption system means a technology where a pollutant is adsorbed on the surface (mostly the internal surface) of a granule, bead, or crystal of adsorbent material. Typically fixed beds of adsorbents such as activated carbon are used to remove VOCs; afterburner means a device in which combustible waste gases pass over or around a burner flame where oxidation of the waste gases is furthered; bag leak detection system means a system that detects leaks in a baghouse and includes systems that measure pressure drop, opacity or an electrical signal to detect leaks; baghouse means a device that uses fabric bags or cartridge filters to remove particulate from a gaseous stream prior to its discharge into the air; block average means an average of the values measured during a discrete block of time that does not consider measurements before or after that time period. For example, a 30-minute block average calculated from 4:31 pm to 5:00 pm would not consider any values from 4:01pm to 4:30pm; building differential pressure means the difference between the pressure measured inside a facility building and the pressure measured outside of the facility building; CAS No. has the same meaning as in subsection 1 (1) of O. Reg. 419/05; catalytic oxidizer means a technology that passes a gas over a support material coated with a catalyst that promotes oxidation of organic material in the gas; coke-fired cupola furnace means a coke-fired continuous type furnace, generally used as a melt furnace; cold box means a technology that uses cold setting resins that include the addition of a gaseous catalyst such as sulphur dioxide; cold setting resins means resins that cure at ambient temperatures and include resins that may require the addition of a catalyst to cure at ambient temperatures; cupola afterburner means an afterburner that treats combustion gases from a cupola furnace; District Manager means the District Manager of the appropriate local district office of the Ministry, where the foundry facility is geographically located; existing foundry facility means a foundry facility, (a) the construction of which was completed or began on or before February 1, 2010, or (b) for which an application was made on or before February 1, 2010 for a certificate of approval in respect of the facility; foundry facility means a facility at which molten metal is poured into a mold or die to form a casting and that is part of a class identified by NAICS code 3315, and includes a ferrous metal foundry facility, iron foundry facility, steel foundry facility, non-ferrous metal foundry 10

16 facility, non-ferrous die-casting foundry facility, and non-ferrous foundry facilities (except diecasting) and does not include secondary lead smelters; general exhaust ventilation means an opening in a building designed to exhaust directly from the building into the air. For the purpose of this industry standard, general exhaust ventilation excludes a washroom fan; highest-ranking individual means the most senior individual at a foundry facility who has management responsibilities relating to the facility; "HVLP spray equipment" means high volume low pressure spray equipment that, (a) bears a permanent label identifying the piece of equipment as HVLP spray equipment or is otherwise identifiable as HVLP spray equipment, (b) is used to apply coating at a high volume and under low pressure, and (c) is designed and operated with an atomizing air pressure between 0.1 and 10 pounds per square inch, as measured at the centre of the air cap and the centre of the air cap horns; industry standard has the same meaning as in subsection 1 (1) of O. Reg. 419/05; local exhaust ventilation system means a system used to capture a contaminant at or near the point where the contaminant is generated and may be composed of one or more of the following pieces of equipment: a hood, blast gate, ductwork, damper and fan; major modification means any modification made to a foundry facility that involves adding or replacing a source of contaminant that is part of one or more of the following processes: 1. A metal melting process. 2. A furnace tapping process. 3. A molten metal pouring process. 4. A casting cooling process. 5. A process that involves trimming, grinding, cutting, finishing, or media blasting of castings. 6. A sand reclamation process. 7. A breakout or shakeout process; make-up air unit means equipment used to supply air into a building or an area of a building in a controlled manner; "Minister" means the Minister of the Environment and Climate Change or such other member of the Executive Council as may be assigned the administration of this Act under the Executive Council Act; "Ministry" means the ministry of the Minister; NAICS has the same meaning as in subsection 1 (1) of O. Reg. 419/05; naphthalene depleted solvent resin means a resin where the maximum naphthalene (CAS# ) concentration within the solvent fraction is less than three per cent; new foundry facility means a foundry facility, the construction of which began after February 1, 2010 and no application was made on or before that day for a certificate of approval in respect of the facility; 11

17 non-ferrous metal foundry facility that uses lead means a foundry facility that uses non-ferrous metal to form castings and is part of a class identified by NAICS code 33152, and uses raw materials containing greater than 0.2 per cent by weight of lead and lead compounds; O. Reg. 419/05 means Ontario Regulation 419/05 (Air Pollution Local Air Quality) made under the Act; priority metal means a contaminant listed in Appendix 2-2; raw material means an ingredient that is used in the production of castings and includes incoming scrap; record includes a written procedure, a measurement result, a written notification, a table, a report, a document, information provided to the highest-ranking individual for review, a written practice, anything required by this industry standard to be recorded and an update to any of the preceding; registered contaminant means a contaminant that may be discharged into the air from a foundry facility if a person is registered in respect of this industry standard, the facility and the contaminant; registered person means a person that is registered on the Ministry s Technical Standards Registry Air Pollution in respect of this industry standard, a foundry facility and one or more contaminants listed in Appendix 2-1; registration means registration on the Ministry s Technical Standards Registry Air Pollution in respect of this industry standard; SPM means suspended particulate matter that has a diameter of less than 44 microns and includes the contaminants that are listed in Appendix 2-3; spray booth means a structure used for coating operations by spray application and incorporating the capability of entrapping and capturing coating overspray; static pressure means pressure exerted by a gas. For example when a gas is flowing, static pressure is measured perpendicular to the direction of flow and when a gas is at rest, static pressure is the pressure exerted in all directions by the gas; sulphur dioxide means the contaminant that has a CAS No. of ; technical standard has the same meaning as in subsection 1 (1) of O. Reg. 419/05; thermal oxidizer means a technology where combustible waste gases pass over or around a burner flame into a residence chamber where oxidation of the waste gases is completed; VOCs means volatile organic compounds and includes the contaminants that are listed in Appendix 2-4; ventilation coordinator means an individual, appointed in writing by a registered person, who has a level of authority adequate to be responsible for the design, installation, modification, operation and maintenance requirements related to optimizing the capture of contaminants by the ventilation systems at a foundry facility; wet scrubber means a device that uses a scrubbing liquid to remove contaminants from a gaseous stream prior to its discharge into the air. (2) In this industry standard, a reference to the Director means, (a) the Director appointed under section 5 of the Act in respect of the section of this industry standard in which the reference appears; or 12

18 (b) if no Director described in clause (a) has been appointed in respect of a section of this industry standard, any Director appointed under section 5 of the Act in respect of section 27.1 or paragraph 3 of subsection 11 (1) of O. Reg. 419/05. Application 2. (1) This industry standard applies, in accordance with subsections (2) and (4), to a person who is registered on the Ministry s Technical Standards Registry Air Pollution in respect of, (a) this industry standard; (b) a foundry facility; and (c) one or more of the contaminants listed in Appendix 2-1. (2) If the person mentioned in subsection (1) is registered with respect to a facility type set out in Column 1 of Table 2-2 and one or more of the contaminants listed in an Appendix set out opposite the facility in Column 2 of Table 2-2, the sections set out opposite the Appendix in Column 3 of Table 2-2 apply in respect of the person. (3) For greater clarity, (a) the contaminants listed in Appendix 2-2 to 2-8 are also listed in Appendix 2-1; (b) the contaminants listed in Appendix 2-2 are also listed in Appendix 2-3; (c) the contaminants listed in Appendix 2-8 are also listed in Appendix 2-2 and 2-3; and (d) the contaminants listed in Appendix 6 are also listed in Appendix 2-4. (4) Subject to section 2.1, a person mentioned in subsection (1) is required to comply with the sections of this industry standard that apply to the person in accordance with subsection (2) on or before the date the person registers on the Ministry s Technical Standards Registry Air Pollution unless a different date is specified in this industry standard. Item Column 1 Facility Type TABLE 2-2: Application Column 2 Appendix Column 3 Applicable Sections 1. Foundry facility Appendix 2-1 1, 2, 2.1, 5.1, 5.2, 5.3, 5.4, 6.1, 9.1, 10, 11except for 11 (5) and 11 (9), 11.1, 11.2, 11.4 to 11.8, 16 to Foundry facility Appendix Foundry facility Appendix 2-3 4, 4.1, 5, 5.5, 8, 10.3, 10.7, 10.8, Foundry facility Appendix , 10.4, 10.5, 10.6, 11 (5) (b), 11.3, Foundry facility Appendix , 11 (5) (b), Foundry facility Appendix Foundry facility Appendix (5) (b), 11.3, 14, Non-Ferrous Metal Foundry Facility That Uses Lead Appendix 2-8 6, 7, 9, 11 (5) (a) and 11 (9), 11.3 Transition 2.1 (1) For the purposes of this section, transition period means the period that is after March 8, 2016 and before March 8, (2) Subject to subsections (3) and (5), subsection 2 (4) does not apply during the transition period. 13

19 (3) Subsection (2) does not apply in respect of a registered contaminant listed in an Appendix set out in Column 2 of Table and a section set out in Column 1 of Table if, prior to March 8, 2016, a person is registered for the contaminant. (4) Subsection 2 (4) does not apply to a person mentioned in subsection (3) during the transition period if the person complies with the section set out in Column 3 of Table opposite the section mentioned in subsection (3), set out in Column 1 of Table (5) Subsection (2) does not apply with respect to this section and section 2. Item Column 1 Section in industry standard published [March 2016] TABLE 2 2.1: Transition Column 2 Appendix Column 3 Section in industry standard published in December Appendix Appendix , 5.1 to 5.3 Appendix Appendix 2-3, 2-4 or (3) to 17 (5) 5. 6 Appendix Appendix Appendix Appendix Appendix to 11.4 Appendix and 18 (3) to 11.8 Appendix Appendix Appendix Appendix Appendix Appendix to 17.4 Appendix (1) and (2) Appendix Appendix Reduction of priority metals 3. (1) If a registered contaminant listed in Appendix 2-2 may be discharged into the air from a foundry facility, the registered person shall ensure that a written procedure is developed and implemented to reduce, where feasible, the weight percent of each registered contaminant listed in Appendix 2-2 in raw materials and products. (2) Where appropriate, the procedure mentioned in subsection (1) shall include a requirement to offer customers products that contain less of a registered contaminant listed in Appendix 2-2 than other commercially available similar products. Operational practices minimization of SPM from roadways and indoor and outdoor material handling processes 4. (1) A registered person shall ensure that a written procedure is developed and implemented in accordance with good engineering practices to minimize the discharge of registered contaminants listed in Appendix 2-3 from each roadway at the foundry facility and each source of contaminant that is part of one or more of the following processes: 1. An incoming scrap handling process. 14

20 2. A charge handling process. 3. A sand handling process. 4. A slag handling process. 5. Other materials handling processes such as material storage and molten metal handling. (2) The procedure mentioned in subsection (1) shall, where appropriate, include, (a) methods to minimize the discharge of fugitive dust from roadways, including methods to ensure, (i)vehicles travel at low speeds on roads at the foundry facility, (ii) signs that clearly display the low speed limits mentioned in subclause (i) are posted, (iii) frequently used unpaved roads are graded with large aggregate or gravel, (iv) paved roads are cleaned on a regular basis, and (v) water or other dust suppressant is used on unpaved roads at the foundry facility on a regular basis; (b) methods to minimize the discharge of fugitive dust from outdoor storage piles, including methods to ensure, (i) barriers are placed around outdoor storage piles, (ii) covers are placed on top of outdoor storage piles, (iii) fine materials are removed from materials prior to storing outdoor, and (iv) water or other dust supressant is used on outdoor storage piles as necessary to maintain adequate moisture; (c) methods to minimize the discharge of fumes during molten metal handling, including during the transfer of molten metal from one vessel to another, including methods to ensure that, (i) fumes are minimized by ensuring that molten metal is poured at the lowest feasible temperature, (ii) ladle covers are used when holding ladles of molten metal and when moving ladles of molten metal to a pouring area, and (iii) molten metal is poured carefully; and (d)general good housekeeping practices. Operational practices minimization of SPM from foundry processes that operate outdoors 4.1 (1) Subject to subsection (4), a registered person shall ensure that written procedures are developed and implemented, in accordance with good engineering practices, to minimize the discharge of a registered contaminant listed in Appendix 2-3 from a source of contaminant that is part of one or more of the following processes, during any period when the source of contaminant is operated outside of an enclosed structure: 1. A molten metal pouring process. 2. A casting cooling process in which the casting is confined within a mold. 3. A breakout process. 4. A process that involves trimming, grinding, cutting, finishing, or media blasting of castings. (2) The procedures mentioned in subsection (1) shall, (a) identify each process mentioned in subsection (1) carried out at the foundry facility in which a source of contaminant may be operated outside of an enclosed structure; (b) describe steps to be taken to ensure that each source of contaminant mentioned in clause (a) is operated inside an enclosed structure if feasible; 15

21 (c) (d) (e) include methods to minimize discharges associated with molten metal pouring, including, where appropriate, methods to ensure that molten metal is poured carefully; include methods to minimize discharges associated with cooling, including, where appropriate, methods to ensure that where a cooling canopy is unavailable, a casting that is cooling in a mold is left undisturbed until cool, to minimize fugitive emissions; and describe steps to be taken after a source of contaminant has been operated outside of an enclosed structure to ensure that the operational area is returned to a state of cleanliness. (3) If a source of contaminant mentioned in subsection (1) is located outside of an enclosed structure, the registered person shall ensure that the following information is recorded: 1. An identification of the source of contaminant that was operated outside of an enclosed structure. 2. The date, time and duration that the source of contaminant was operated outside of an enclosed structure. 3. The reason that the source of contaminant was operated outside of an enclosed structure during the period of time mentioned in paragraph A description of any steps taken to prevent or minimize the discharge of a registered contaminant listed in Appendix 2-3 into the air during the period of time mentioned in paragraph 2. (4) The requirement in subsection (1) to develop and implement written procedures does not apply with respect to a source of contaminant that is operated inside a structure comprised of three walls and a roof. Reducing fugitive emissions 5. (1) A registered person shall ensure that a written procedure is developed and implemented to ensure that fugitive emissions of a registered contaminant listed in Appendix 2-3 are reduced from the following processes: 1. A metal melting process. 2. A furnace tapping process. 3. A molten metal pouring process. 4. A casting cooling process. 5. A breakout or shakeout process. 6. A process that involves trimming, grinding, cutting, finishing, or media blasting of castings. (2) A procedure mentioned in subsection (1) relating to a process set out in paragraph 1 of that subsection shall include, where appropriate, practices to ensure that molten metal in furnaces is covered with ceramic blankets or protective atmosphere. (3) A procedure mentioned in subsection (1) relating to a process set out in paragraph 3 of that subsection shall include, where appropriate, practices to ensure empty ladles are covered or stored upside down. (4) For greater clarity, subsection (1) applies to a person registered in respect of lead and lead compounds. Ventilation program 5.1 (1) A registered person shall appoint a ventilation coordinator and ensure that the ventilation coordinator develops and implements a ventilation program in accordance with this section. (2) For the purpose of the ventilation program, one of the following actions shall be taken: 16

22 1. A table is prepared in accordance with section Measurements are taken in accordance with section 5.3. (3) The following information shall be recorded as part of the ventilation program: 1. A description of each ventilation system at the foundry facility. 2. For each ventilation system described for the purposes of paragraph 1, the specifications of each fan in the system, including the volumetric flow rate of the fan. 3. A process flow diagram of each ventilation system described for the purposes of paragraph 1 drawn to scale that includes the following information: i. Each piece of equipment from which emissions may be captured by the ventilation system. ii. Each air pollution control device associated with a piece of equipment mentioned in subparagraph i. iii. Key information about the ventilation system, including volumetric flow rates. 4. A drawing of each ventilation system described for the purposes of paragraph 1 that reflects as-built condition. The drawing shall be based on the specifications of the system that was installed, not the design specifications. 5. One of the following: i. A table prepared in accordance with section 5.2. ii. Each block average recorded in accordance with section For each 30-minute block average mentioned in subparagraph 5 ii that is positive and for which an operational adjustment is required by subsection 7 (3), i. the date and time that the 30-minute block average of building differential pressure was positive, ii. the measured values of the building differential pressure, expressed in 30- minute block averages, taken during the time that the area was positively pressured, iii. an explanation of the suspected cause of the positive pressure, iv. a description of the operational adjustments required to be made under subsection 7 (3) and the date each operational adjustment was completed, and v. the position title of personnel who assigned a person to make an operational adjustment mentioned in subsection 7 (3). (4) A ventilation system mentioned in subsection (3) includes general exhaust ventilation, a local exhaust ventilation system and an make-up air unit but does not include a ventilation system contained wholly within an area that is isolated from foundry processes. Volumetric flow rates in and out of the building areas 5.2 The table mentioned in paragraph 1 of subsection 5.1 (2) shall set out, for each area of the foundry facility in which a foundry process is enclosed, the following information in the manner illustrated by Table 2-5.2: 1. Each make-up air unit in the area shall be listed in Column 1 of the table. 2. Opposite each make-up air unit mentioned in paragraph 1, the volumetric flow rate of the unit shall be set out in Column 2 of the table. 3. Each local exhaust ventilation system and each general exhaust ventilation in the area shall be listed in Column 3 of the table. 4. Opposite each ventilation system mentioned in paragraph 3, the flow rate of the ventilation system shall be set out in Column 4 of the table. 5. The sum of the flow rates listed in Column 2 of the table shall be set out in the last row of Column The sum of the flow rates listed in Column 4 of the table shall be set out in the last row of Column The table shall contain an indication of whether the sum mentioned in 17

23 paragraph 5 is greater than the sum mentioned in paragraph 6. TABLE 2-5.2: Volumetric flow rates in and out of the building areas Item Column 1 Make-up Air Units Total Flow Rate Entering Enclosed Area Column 2 Volumetric Flow Rate Column 3 Local Exhaust Ventilation Systems and General Exhaust Ventilation Total Flow Rate Exiting Enclosed Area Column 4 Volumetric Flow Rate Building differential pressure 5.3 (1) The measurements required to be taken by paragraph 2 of subsection 5.1 (2) shall be taken by continuously measuring the building differential pressure for each area that contains a pouring operation or a melt furnace and recording the building differential pressure in 30-minute block averages. (2) Each measurement required by subsection (1) shall be taken by at least two monitors that, in the opinion of the Director, accurately measure the building differential pressure. (3) For greater clarity, at least one monitor required by subsection (2) shall be located inside the building and at least one monitor shall be located outside of the building. (4) In determining whether the monitors mentioned in subsection (2) accurately measure building differential pressure, the Director shall consider the following information: 1. The number of monitors used to take the measurements. 2. The location of each monitor. 3. The frequency of measurement. 4. The wind rose or predominant wind direction. 5. The configuration of the building. 6. The roof heights of the building. (5) The location of each monitor required by subsection (2) shall be depicted in a diagram, drawn to scale, of the foundry facility. (6) If a change is proposed that would alter the information contained in the diagram required by subsection (5), the diagram shall be updated with the proposed change and submitted to the Director no later than 60 days before the proposed change occurs. Change management - proposed changes to ventilation 5.4 (1) Subject to subsection (5), prior to implementing any change to a ventilation system at a foundry facility, a registered person shall ensure that the following information is recorded: 1. A description of the proposed change to the ventilation system. 2. An evaluation of the possible impacts of the proposed change to the ventilation system on the ability of the ventilation system to capture contaminants under anticipated operating scenarios. 3. An evaluation of the impact of the proposed change to the ventilation system on the 18

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