MICROPULVA Ltd Oy

Transcription

1 MICROPULVA Ltd Oy

2 Micropulva Ltd Oy: The company Micropulva is a Finnish limited liability high-tech company. The company has developed and patented a number of novel solutions for micronizing different raw materials, microclassification, dry concentration and wet concentration. Micropulva s core know-how is the development of new micronized raw materials and new material technologies, and the enhancement of sustainable development. Micropulva is an expert company that tests, consults and markets equipment and micronized material application technologies for different industries and R&D applications. 2

3 Micropulva Ltd Oy: R&D Micropulva has over 30 years of experience in micronizing technology and its applications. Micronizing equipment is delivered not only to Finland but also around the world. Applications include milling sugar, cocoa, wheat, ilmenite, wollastonite, platinum furnace matte, to name a few. The key personnel have long experience in the mining, minerals and chemical industries, construction materials, pulp and paper and energy production, finance and administration. Micropulva has a patent portfolio that covers the key technologies and applications based on the patents. Marketing is based on pilot micronization done at a state-of-the-art testing facility. Pilot micronization is always done together with the clients and Micropulva specialists. 3

4 Micropulva Ltd Oy: Focus 1. Development of new, finer and high-quality raw materials to save nonrenewable natural raw materials and to enhance efficient use of such materials. 2. Sustainable development by recycling waste materials, such as fly ash, which can be used in concrete after the carbon content has been removed by flotation. 3. Energy efficiency. The use of kinetic energy in particle size reduction reduces energy consumption (kwh/product ton) to approximately half of the competitors. 4. High-quality products. Efficient dynamic classification together with controlled energy consumption. Precise product particle size distribution as per customer requirements. 4

5 Micropulva Ltd Oy: Key technologies 1. Micronization based on two-phase flow together with enhanced control and automation. 2. Dynamic microclassification based on rotary flow. 3. Dry concentration of valuable metals. 4. Removal of carbon from fly ash using flotation. 5

6 Micropulva Ltd Oy: Key personnel Jouko Niemi Managing Director, inventor Ulf Sundqvist Senior Advisor, international networking, finance Seppo Jounela Senior Advisor, mining and industrial minerals, wet and dry concentration and metallurgy Jaakko Kuntonen Senior Advisor, International marketing Risto Mannonen Senior Advisor, Concrete technology Pentti Arhippainen Senior Advisor, Energy technology 6

7 MICROPULVA Technology

8 Micronization Effective and economical micronization is based on two-phase flow utilizing the law of kinetic energy E = 1 2 mv 2 Cost-effective production of particle surface area m 2 /kwh: 1. Work gas (compressed air) and the material to be micronized are mixed inside the mill and the mixture is directed to two opposite Laval nozzles. 2. In the nozzles, the mixture is accelerated to supersonic or near supersonic speeds. 3. Particle size reduction is autogeneous and instant by particle collision

9 Microclassification 1. Based on efficient, rotating flow 2. Enhanced by dynamic rotor with VSD The classifiers can be installed in series 4. Can be applied in dry concentration processes

10 Carbon-free fly ash 1. Carbon-free fly ash can be used in concrete, significantly reducing the use of cement and enhancing sustainable development by reducing the use of nonrenewable raw materials and by lessening the carbon footprint in the cement and construction industries. 2. The end products are nearly carbon free, reactive mineral fraction and carbon concentrate, which can be used in further processing. 3. The most effective mineral and coal separation method is the well-known flotation method. 4. Closed water process, no environmental risks. 5. Old, huge fly ash deposits can be economically recycled for reuse

11 Micropulva piloting and testing 1. Customer raw material testing and mutual acceptance of the test results is vital for successful equipment delivery. Micropulva has a modern, state-of-the-art piloting and testing facility that assesses feasibility, end product quality and cost economy. 2. The pilot equipment can be operated in either micronizing or microclassification mode. 3. A comprehensive report with particle size distribution curves of the material before and after testing is provided

12 Micropulva technology benefits 1. Uniform quality of the product with controlled particle size distribution. Even nanosize products are economically feasible. 2. Competitive Capex and Opex. Short payback period. Small footprint Simple construction, versatile process: dries mills classifies Simple installation No waste heat Low noise level 3. Low operating cost: Up to 50% less energy per unit of final product compared to the competitors. Can replace some mechanical milling processes due to low energy consumption. Low Opex, no wearing parts 12

13 Micropulva: Economy The technology facilitates the production of new products, even from raw materials that have been difficult to produce. Enhancement of product quality by optimization of the particle size distribution. The micronization and classification technology is extremely energy-efficient compared to competing technologies. Can be delivered in modules. The applications are designed together with the client to meet the requirements of each specific application

14 Micropulva: Ecology SAVING OF NON-RENEWABLE NATURAL RESOURCES MINERALS Dry concentration OTHER APPLICATIONS Chemical products Foodstuff SUSTAINABLE DEVELOPMENT INDUSTRIAL SLAG Metals recovery Binder for cement and concrete INDUSTRIAL ASH Clinker replacement in cement Forest fertilizer and binder

15 Micropulva Ltd Oy Board of Directors: Jouko Niemi, Chairman Ulf Sundqvist Seppo Jounela Managing Director: Jouko Niemi Address: Haavistontie Pirkkala Tel: