nuplas BRINGING PLA TO MARKET
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1 nuplas BRINGING PLA TO MARKET The market for second generation PLA Peter Reineck, Nuplas
2 Contents 1. Market Driver Replace Oil-Based Plastics Market Opportunity Bio-Based Plastics 2. Market Driver Energy Recovery at End of Life Market Opportunity Biorenewable Energy 3. Bio-Based Plastics Value Proposition Market Opportunity PLA 4. How does PLA compare with oil based plastics? Market Opportunity Packaging
3 Market Driver Replace Oil-Based Plastics Plastics growing with global GDP growth Packaging growing at above GDP rates Oil supply can t keep pace with demand for oilbased plastics and fuels, and disruptions affect competitive position relative to bio Oil-based plastics have large carbon footprint Need to future-proof the supply chain Consumer awareness and government concerns put pressure on Retailers and brand owners to replace oilbased plastics to reduce carbon footprint Manufacturers to secure the supply chain In response, we expect the European Commission will set targets for adoption of biorenewable products
4 Market Opportunity Bio-Based Plastics Market European Plastics Market (million tons) EU Bio-based Plastics Market 2025 (thousand tons) ,000 4, million tons Total plastics projected to grow at GDP rate of 2.5% pa to 70.2 Mt in 2025 Forecast 13% bio-based share of total plastics market by 2025 = 9.25 Mt Bio-PE Other bio-based plastics Oil-based plastics 650 PLA Bio-PE Other Bio-PE forecast to supply 43% = 4 Mt of bio-based plastic demand Bio-PP, Bio-PET and other bioplastics forecast to supply the remaining 5.25 Mt including 650 kt PLA Packaging forecast to consume over 38% or 3.5 Mt of bio-based plastics
5 Market Driver Energy Recovery at End of Life In future, bio-based plastics will be valued higher than oil-based plastics through energy recovery at end of life No net gain of CO 2 for bio-based plastics (unlike oil-based plastics) Renewable Obligation Certificates (ROCs) already exist Preferred option for disposal after use is recycling, but. Recycling contaminated packaging such as this yogurt pot is not practical or economic KUG GmbH Thermolysis Process Best option at end of life is energy recovery Favours biobased materials such as PLA
6 Market Opportunity Biorenewable Energy Replace oil-based plastics in packaging with bio-based plastic to Save limited fossil carbon resources Reduce carbon footprint Enable energy from waste by maximising biorenewable waste Increase biorenewable energy yield by adopting bio-based plastics for packaging Target high value food packaging which can t be recycled Convenience food Hospitality / Food Service Increase bio-based (C 14 ) content in waste stream
7 DROP-IN BIOPLASTICS Bio-PET is functionally identical with oilbased PET and ~30% bio-based Coca Cola introduced PlantBottle in 2009 Heinz committed to PlantBottle in 2011 Bio-Based Plastics Value Proposition Plastics Development Cycle Trend from oil-based to bio-based (bio-renewable) plastics in the past 10 years NICHE BIOPLASTICS PLA is 100% biobased and offers unique functionality With global sales of 100 kt pa, PLA likely to remain world s leading niche bioplastic Chart courtesy of DSM In March 2011 PepsiCo announced world's first PET bottle made 100% from plants Bio-PE is functionally identical with oil-based PE and 100% bio-based Braskem sold out its first 200 kt pa bio-pe plant in year 1 Bio-PE forecast to be largest bio-based commodity plastic P&G s announced bio-pe shampoo bottle in April 2011 Value Proposition Brands whose values include sustainability, are adopting bio-based packaging to increase appeal to consumers Choice of bio-based plastic depends on functionality required for the particular application In each case, bio-based packaging enhances the value proposition of these brands Danone launched Activia Yogurt in Germany in PLA cup in May 2011
8 Market Opportunity PLA EU Bio-based Plastics Market 2025 (thousand tons) 4,600 4, Value (millions) 1,950 1,725 PLA Bio-PE Other EU PLA Market (thousand tons) McKinsey ~2/3 packaging, ~1/3 Europe 670 NNFCC studies - 3.0/kg ( millions ) Estimated Supply - G1 PLA - G2 PLA European PLA Market (thousand tons ) (kt) Market Gap McKinsey forecast global PLA market of 3000 kt pa in /3 = ~1000 kt fibre the rest is plastic for packaging etc. 1/3 of plastic = ~670 kt in Europe NNFCC studies forecast strong growth for G2 PLA from EU (non-gm) source Current G1 PLA global sales of 120 kt pa (~1/3 in Europe) will grow with increased capacity through 2020, but growth will slow as G2 PLA supply increases 3 other G2 PLA plants in Europe by 2015 (including Synbra)
9 How does PLA compare with oil based plastics? Second generation (G2) PLA has the properties required to replace oil-based plastics such as PP and PET in high value packaging applications PLA has functionality which is not available from oil-based plastics: bio-based thermoplastic with added performance and functionality added value and benefit For example, high moisture vapour transmission makes PLA a good option for packaging cucumbers Today s first generation (G1) PLA High performance G2 PLA High value added Increasing value added Shelf-life: 2 days with no wrap 4 days with PE film wrap 8 days with PLA film wrap Value: Increased customer satisfaction Reduced spoilage Reduced cost of waste removal & disposal Cone chart courtesy of Purac
10 Market Opportunity Packaging Target segments where PLA can replace oil-based plastics and add value Packaging applications where energy recovery is a better option than recycling Fresh produce, short-shelf-life products and convenience foods Film wrap Microwavable and dual-ovenable rigid packaging Injectionmoulded microwavable ready-soup pot - replaces PP Thermoformed tray for oven-ready meal pack G2 PLA replaces cpet High performance technical flex pack e.g coffee Projected EU PLA Market 184kt in 2015 Target Segments Rigid packaging - injection moulded Rigid packaging - thermoformed sheet Co-Blended Polymer - mainly film Clear film Note: Image of M&S soup pot for illustration only Coated paperboard Composites Fibre Non-packaging injection moulding
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