Biogas Power Generation from Sewage and Waste Water : fully integrated bio energy projects
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1 16 September ªACODAL Congress Biogas Power Generation from Sewage and Waste Water : fully integrated bio energy projects WATERLEAU GROUP Robin Parduyns Business Unit Manager Bioenergy T+32 (0) Robin.parduyns@waterleau.com TEPSA Ana P. Restrepo Direccion Innovacion &Desarrollo T+57 (4) tepsadt@une.net.co
2 Protecting the Blue Planet RENEWABLE ENERGY Energy from wastewater Energy from biomass / sludge FIRE Energy from waste WIND AIR TREATMENT Off gas Flue gas Odour control WATER TREATMENT Drinking water Process water Waste water Water reuse Desalination WATER EARTH REMEDIATION Soil Biosolids / sludge Waste
3 PROYECTOS LLAVE EN MANO PROYECTOS POR ADMINISTRACIÓN PROYECTOS POR CONCESIÓN OPERACIÓN CARACTERIZACIÓN AUDITORÍA MONTAJES CONSTRUCCIÓN SUMINISTRO. E mail: tepsadt@une.net.co DISEÑO
4 1. Overwiew and state of art biometanization 2. Waterleu Thecnologies in biometanization 3. Integrated Bio-energy projects
5 Sources of Biogas
6 Conversion of organic waste into BIOGAS
7 The Anaerobic Digestion Relay Race: Passing the Carbon Baton
8 Anaerobic Digestion Biogenic Waste
9 Anaerobic Digestion Biogenic Waste
10 Summary of Anaerobic Digester Systems Operating in the US and Europe Table from
11 Options Utilization Biogas
12 Economic Evaluation POTENTIAL of Co-DIGESTION, R. Braun, IFA
13
14 Mesophilic Anaerobic Digestion
15 Termophilic Anaerobic Digestion
16 Advanced anaerobic Digestion technologies
17 Advanced anaerobic Digestion technologies
18 Temperature Phased Anaerobic Digestion (TPAD)
19 Two-Phase (Acid/Gas) Anaerobic Digestion
20
21 2. Waterleu Thecnologies in biometanization and sectors aplications.
22 NEW ENERGY FROM WASTEWATER 22 Anaerobic treatment of wastewater converts the organic pollution into methane (CH 4 ) gas, the main component of biogas Sludge managment, HELIOSOLIDS, HYDROGONE anaerobic treatment Biogas, BIOTIM 1 kg COD = 1 kwh heating value: MJ/Nm³ cleaning (BELGAS biogas scrubber) storage electricity e.g. gas engine heat e.g. steam boiler cogeneration
23 BIOTIM Anaerobic Reactor types UASB (Upflow Anaerobic Sludge Blanket) UAC (Upflow Anaerobic Contact) 118 CSTR (Continuously Stirred Reactor) UASB UAC CSTR AC AF HYBR. PROTECTING THE BLUE PLANET
24 Biogas treatment, BELGAS BIOGAS DESULPHURISATION (using aerobic mixed liquor) Inbev 80 Nm3/h (B) BIO-ENERGY 750 Nm3/h (B) PROTECTING THE BLUE PLANET
25 Eastern Europe 260 Tonnes per Day 22 MW th 1 Fluidized Bed Reactor PROTECTING THE BLUE PLANET
26 Hydrogone Horizontal Disk Dryer Vertical PUTTART DRYER MANURE DRYER (BELGIUM) Evaporation cap kg/h WWTP POZNAN PE Evaporation Capacity kg/h PROTECTING THE BLUE PLANET
27 Hydrogone Safe indirect Dryer FEED from CENTRIFUGE 25%DS MOTOR - DRIVE ROTOR WITH DISCS STEAM PADDLES CONDENSATE DRIED Material 90%DS PROTECTING THE BLUE PLANET
28 Municipal Water treatment MBR TECHNOLOGY CROSS BORDER MACAU : P.E. + EFFLUENT REUSE. for Landscaping. 10 year s Operation & Maintenance. CLASSICAL TECHNOLOGY Build & Operate Marakech P.E. 1,6 MWe by anaerobic digestion EFFLUENT RE-USE for IRRIGATION PROTECTING THE BLUE PLANET
29 3. Integrated Bio-energy projects 3.1. Typical criteria 3.2. Case studies of sustainable bio energy 3.3. Fully integrated solution PROTECTING THE BLUE PLANET
30 Typical criteria Successful Renewable Energy Projects are integrated projects and will include partially or totally : Sustainable bio waste solution Bio-energy production Heat Integration : Heat re-used to dry sludge Heat re-used in factory Heat re-used for hygienisation Water Re-use : boiler, polymer, irrigation Compliant water discharge Sludge dried/processed to useful endproduct PROTECTING THE BLUE PLANET
31 Binergy Leper (B) Manure / co-digestion Parameter Flow COD Cogeneration output To treatment plant 330 ton/d kg/day 8.4 MWh therm /3.2 MW electr Gas washer Cogeneration Note: the scheme does not show all the flows Biogas Odor treatment Cooling IN HE Anaerobic digestion Centrifuge Aerobic polishing Dewatered sludge Dryer Evaporation Cooling OUT Dried sludge Process Water Concentrate PROTECTING THE BLUE PLANET
32 Bio-energy Slaughter House De RESE (B) 500 kwelec and 500 kw heat BIOTIM Thermophilic co-digestor 50 % slaughter house + 50 % kitchen waste 10 year s succesfull operation PROTECTING THE BLUE PLANET
33 Bioenergy Lorenz Snack World GmbH 500 kwelec and 500 kw heat Fat+potato+concentrates to Biotim thermophilic AD (1.000 m3) Waste water to Biotim UASB 4 year s succesfull operation on potato, fat & fried waste PROTECTING THE BLUE PLANET
34 Bioenergy Mydibel Potatoes kwelec and kw heat Concentrates to Biotim mesophilic UAC (3.800 m3) Waste water to Biotim UASB 5 year s operation on potato, fat & fried waste PROTECTING THE BLUE PLANET
35 Build & operate 10 year s Marakech P.E. ; kg BOD/day m³/day 1,6 MWe production by anaerobic sludge digestion Re-use for irrigation of the golf courses PROTECTING THE BLUE PLANET
36 Bio-ethanol Sudzucker BioWanze (B) ( kg COD/d) Anaerobic treatment (UASB) 985 kwelec Tereos (F) ( kg COD/d) Anaerobic treatment (UASB) kwelec PROTECTING THE BLUE PLANET
37 Dairy & Whey permeate WHEY PERMEATE 600 kwe Incl Struvite post treatment KMU (Humana) Milchunion Germany PROTECTING THE BLUE PLANET
38 Fully Integrated Solution Client: Lamaire Westvleteren (Valmass project) Location: Belgium Sector: Potato processing What? Digestion of high energy liquid waste & polishing to surface water, clean air, drying of sludge & renewable energy production & valorisation (electricity, steam, hot water) PROTECTING THE BLUE PLANET
39 Fully Integrated Solution IN TREATMENT OUT 39 PE unit Internal water reuse 220 tons/day COD: mg/l N: mg/l P: 400 mg/l Potato concentrates Sugar residues Mais Farmer s oil Vegetable fats Co-treatment manure Biotim Anaerobic digestor Digeste d matter Sludge Bioga s Centrifuge Filtrate Sludge recycle Steam Atlantis Membrane BioReactor Waste & Bio- energy products Belgas Bio- desulphurisation Biogas co- generation unit Filtrate Hot Water Exsel Reverse Osmosis Concentrate Clean water COD < 125 mg/l N: 15 mg/l P: 2 mg/l Electricity 1,6 MWe Condensate return Cold Water PROTECTING THE BLUE PLANET Hydrogone sludge drier Slurry Evaporator Dry valuable product 90% DM
40 Process flow diagram < 100 ppm H 2 S Biogas Digestor N DN N RO Surface Water + Re-use Sludge 25% ds to dryer RO concentrate to Evaporator 3,5 %ds PROTECTING THE BLUE PLANET
41 NEW ENERGY: The Dawn of a New Age or maybe the Sunset of the Fossil Fuel Age?
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