Biosolids Low Temperature Pyrolysis Maximizing Resource Recovery from Sludge
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1 Biosolids Low Temperature Pyrolysis Maximizing Resource Recovery from Sludge May 12/13, 2015 CASA- CWEA Biosolids Workshop Contra Costa/Hyperion Juan Josse, Yaniv Scherson; Anaergia Inc.
2 Anaergia Overview Global technology leader in the recovery of resources from organic waste streams Complete soluoons for resource recovery, specially organics to energy through anaerobic digesoon and nutrient recovery Proven porqolio of proprietary technological soluoons around anaerobic digesoon core Flexible project delivery opoons, including DB, BOO, DBO Over 20 years of design and operaong experience Core technologies used in over 1,600 digester plants with over 360 MW of capacity from biogas 2
3 Anaergia Global Footprint 1,600 Projects, 380 MW, 12 FaciliHes, 29 Patents, 20 Years
4 Anaergia Vision Zero Organic Waste Future Wastewater Biosolids Renewable Power Source Separated Organics Renewable Gas Municipal Solid Waste Food Processing Waste Agricultural Waste Integrated SoluHons Organic FerOlizer Clean Water
5 Biosolids Land Application & Landfilling is Increasingly Difficult 797,000 dry tons of Biosolids in /3 rds land applied, 1/3 rd landfilled Increasing bans and regulaoons on land applicaoon
6 What is Pyrolysis? Dry Biosolids H E A T Biochar DecomposiHon of organics using heat Heat feedstock indirectly Maintain heated over prescribed Ome period Heat applied in absence of O 2 All by- products are usable Used for centuries to make charcoal By- Products Biochar Pyro- Oil Pyro Gas
7 Low Temperature Pyrolysis Increases Resource Recovery BioChar 55% of the mass a`er pyrolysis >40% Carbon, 7% N, 8% P Marketable as a ferolizer Pyro- Oil 30% of the mass a`er pyrolysis High volaole solids 55%, easily digesoble, high biogas yield Pyro- Gas 15% of the mass a`er pyrolysis Contains H2, CO, CH4 and CO2 H2 and CO convert to methane in anaerobic digester Oil and gas digesoon increase biogas producoon
8 Biosolids Pyrolysis High Nutrient Stable Biochar and More Biogas Electricity CHP Heat to digesters and drying Biogas RNG to pipeline or vehicle fuel Primary Sludge Thickened WAS RecuperaHve Thickener Biogas treatment Upgrading to Biomethane Heat to digesters Filtrate to Nutrient Recovery High Strength Food Processing Waste, FOG or Wet FracHon from MSW OMNIVORE High Solids AD Thickened Sludge Dewatering Pyro Oil and Pyro Gas to Digester Cake Heat from CHP Filtrate to Nutrient Recovery Biosolids Dryer Low Temp Pyrolysis Biochar FerHlizer
9 Biochar Improvements over Dried Biosolids Less Residual Mass, Higher Value Product, More Biogas Products Biogas Biogas Gas 10% Oil 35% Solids 55% ANAEROBIC DIGESTER Biosolids PYROLYSIS Char Gas & Oil
10 Biosolids Pyrolysis Generates more Energy than it Consumes Sludge Biogas 340 KWe Pyro Biogas 80 KWe 70 MMBTU/d 16 MMBTU/d Energy 48 MMBTU/d HEAT 580 kw- th Energy 1.8 MMBTU/d HEAT 22 kw- th Sludge 110 MMBTU/d 10 TPD- DS 5% TS ANAEROBIC DIGESTER Cake 40 MMBTU/d 5 TPD- DS 25% TS DRYING Dry Solid 40 MMBTU/d 5 TPD- DS 90% TS PYROLYSI S Char 22 MMBTU/d 3 TPD- DS 99% TS Gas (2 MMBTU/d) Oil (16 MMBTU/d) NOTE: Typical Flows for 8 MGD Plant
11 Biosolids Pyrolysis Mass Balance 25% Additional Biogas CHP / Upgrading Anaerobic Digestion Dewatering & Drying Dried Pellets Pyrolysis Bio- char 58.5% of Mass N 5.10 N 6.68 P 4.70 P 8.28 K 0.22 K 0.27 Pyrolysis Oil Pyrolysis Gas 30.8% of Mass 10.8% of Mass Heat product over dwell time in continuous electric pyrolyzer Power demand 200 kwh/ton fed at 90% TS 100 kw for water evaporation and solids heating 80kW for chiller for condenser and char cooler (plant water could also be used) 20 kw for solids/char conveyance, feeder, pump, blower Additional biogas generates kwel/h per ton of biosolids pyrolyzed 11
12 Encina Demonstration Project First of its Kind Demonstration Facility Partnership between Encina Wastewater Authority (EWA) and Anaergia Containerized pyrolyzer utilizing electric screw technology installed and in operation Processes 1,000 lb/hr of dried biosolids pellets (50% of plant production) Produce biochar to commercialize recognizing higher value as a fertilizer / soil amendment Pyro oil and gas directed to Digester #5 for co-digestion with plant sludge. Give sludge a second chance!
13 Pyrolysis at Encina Wastewater Authority 13
14 Pyrolysis at Encina Wastewater Authority 14
15 Pilot co-digestion Sludge and Pyrolysis Oil 15
16 Pyrolysis Improves Biosolids Quality Concentrates nutrients into biochar Increases biogas producoon by >22% Reduces biosolids export by >45% Improves properoes: stability, low dust, low odor Sequesters carbon, reducing GHG emissions Slow nutrient release, reduced water use as soil amendment Dried Biosolids Biochar
17 Pyrolysis Oil Generates More Biogas than Sludge Net methane produchon (ml CH 4 /gvs- fed) Sew. Sludge Time (d) Biosolids Oil Higher methane generaoon from Pyrolysis Oil than from Sewage Sludge per gram VS fed to the digester 17
18 Co-digestion of Sludge and Pyrolysis Oil Increases Biogas Production
19 Biochar Concentrates Nutrients Dry Biosolids Biochar N P K
20 Anaergia Expertise Through Technology Development Anaergia s investment in pyrolysis R&D has resulted in know how, experose, and broad body of knowledge and IP : Various feedstocks Range of operaoonal condioons Product characterizaoon Use of pyrolysis products for increasing biogas generaoon
21 Sludge Pyrolysis Improves Resource Recovery: More Energy, Less Solids, Higher Value MORE ENERGY Increases biogas production by ~25 to 30% through co-digestion of oil & gas LESS SOLIDS TO HANDLE Reduces mass of dewatered sludge by ~8X though drying and pyrolysis HIGHER VALUE Solid char has higher fertilizer value, better surface properties, and is easier to store and handle
22 THANK YOU 22
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