Six Keys to Floating Projects Success
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- Griselda Jenkins
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2 Six Keys to Floating Projects Success Keys to Success The realization of has been drawing attention as a means of developing undeveloped marine gas fields and providing a liquefaction plant at sea. The realization of requires the development of a whole system including safety and related peripheral technology. Chiyoda has been engaged in projects aimed at meeting present-day needs by using advanced technology. With a uniquely skilled and experience workforce, Chiyoda offers global engineering, procurement and construction services for realizing facility through the integration of all kinds of technology. Please see five major key issues that would bring to success for the realization of. Total Floater Development Solution Provider Integrated Optimum Solutions Combining Subsurface / SURF / Floater with Chiyoda Affiliate Extensive Track Record Accumulation of Extensive Know-how on LNG/Floaters Floating LNG Power Vessel Technology Chiyoda s Unique LNG Value Chain Solutions for Expanding Natural Gas Demand Creating an LNG Value Chain Most Viable Solution to Create an LNG Value Chain for Offshore Gas Resources CAPEX Minimization Solutions Optimization from the Initial Stage Improvement of the Total Project Value Conversion / Non-Liquid HC Refrigerant / Compact Module
3 Keys to Success Extensive Track Record Floating LNG () refers to LNG plants in marine environments. To ensure operable and successful facilities, EPCI contractors should have extensive experience in LNG EPC projects. Chiyoda has a No.1 Rich FEED / EPC track record relating to its onshore LNG plants as well as extensive experience in Concept Studies and Pre-FEED and FEED work on many floating projects since In 2012 it launched a professional department that deals with the FPSO in general including in order to accumulate more extensive know-how. Since then, as part of its portfolio of experience, Chiyoda has conducted FEED/Pre-EPC for Petrobras in Brazil, FEED for Abadi Gas Field Development in Indonesia, Pre-FEED/Optimization Study for S in Australia and FEED for Coral in Mozambique. In February 2014 Chiyoda was awarded its first offshore EPCI project for Eni Muara Bakau's Floating Production Unit (FPU) offshore Gas Processing Facility, as a consortium member. It was successfully handed over to the client in 2017 and the first gas in was achieved just one month after the FPU arrived at site. Through these projects, Chiyoda has accumulated optimization ideas not only for topsides but also for hull, turret & mooring, offloading, towing and installation, and offshore commissioning. Large Chiyoda can provide a wide variety of solutions from small size to large size and Gas FPSO/ FPU Small C S - Ship Shaped (Confidential) - Cylindrical Hull (ExxonMobil Affiliate) Australia, (ExxonMobil Affiliate) > 6.0 mtpa, APCI SMR 2016~2017: Concept 3-5 mtpa, EM Proprietary Australia Study Australia, 2012 ~2015: Pre-FEED/ 2016~2017: Pre-FEED Optimization Study (Post Pre-FEED Work) FPU Jangkrik Floating Production Unit Coral (Eni Muara Bakau B.V.) (Eni East Africa S.p.A) 150MMSCFD x mtpa, APCI DMR Indonesia Mozambique 2014~2017: EPCI (Completed) Petrobras 2014~2015: FEED 2012~2013: FEED (Petrobras Netherlands B.V.) 2.7 mtpa, APCI DMR Brazil Abadi 2009~2011: FEED/Pre-EPC (INPEX Masela, Ltd.) 2.5 mtpa, APCI DMR Lowest Unit Cost Indonesia (Esso Guyana) 2013~2014: FEED (Confidential) 1.0 mtpa, EM Proprietary Australia, Offshore Guyana 2015~2016: Pre-FEED 2017: Concept Study Papua New Guinea LNG Project Courtesy of ExxonMobil Corporation Jangkrik Floating Production Unit Project Source : Kitimat, Canada LNG Canada LNG Canada 2015 Freeport, USA Freeport Train 1&2 Liquefaction Liquefaction2 Freeport Train3 Liquefaction3 Sabine Pass, USA Golden Pass LNG Golden Pass Products La Brea, Trinidad Tobago Trinidad LNG Atlantic LNG 1995 Santos Basin, Brazil Petrobras Petrobras 2010 Ras Laffan, Qatar 35 FEED/PS projects ** 26 EPC projects ** 43 trains, 172 million tons of LNG RasGas Train 1&2 RasGas 1995 Qatargas Train 1&2 Qatargas 1996 Qatargas Train 3 Qatargas 1998 RasGas Train 3/4 RasGas (II) 2000, 2003, 2005 Qatargas Debottlenecking Train 1/2/3 Qatargas 2003, 2004, 2005 RasGas Train 5 RasGas (II) 2004, 2006 Hackberry, USA Cameron LNG Cameron LNG Ongoing Projects LNG Project Experiences Arzew, Algeria Gassi Touil LNG Sonatrach 2015 Damietta, Egypt Qatargas II Train 4&5 Qatargas (II) 2004, 2008, 2009 RasGas Train 6/7 RasGas (3) 2004, 2009 Qatargas 3/4 Train 6&7 Qatar Petroleum & ConocoPhillips Qatar Ltd. 2005, Qatargas 2010 Qatargas Plateau Maintenance Qatargas 2014 Das Island, U.A.E. ADGAS Train 1&2 ADGAS 1972, 1976 ADGAS Train 3 ADGAS 1991, 1994 Egypt LNG Union Fenosa 2001 Bonny Island, Nigeria Nigeria Train 1 Nigeria LNG 1994 Nigeria Train 7 Nigeria LNG 2006 Cabo Delgado, Mozambique Mozambique LNG Anadarko Mozambique Eni 2015 Arun, Indonesia Arun LNG Train 4&5 PERTAMINA 1983 Sabetta, Russia Yamal LNG Yamal LNG 2013 Qalhat, Oman Oman Train 1&2 Oman LNG 2000 Oman Train 3 Shell Global Solutions 2001, 2002 Qalhat LNG Qalhat LNG 2005 Bintulu, Malaysia Petronas Train 9 Petronas 2013 Bontang, Indonesia Bontang LNG Train-E PERTAMINA 1989 Bontang LNG Train-F PERTAMINA 1993 Bontang LNG Train-G PERTAMINA 1997 Bontang LNG Train-I PERTAMINA 2001 Scarborough, Australia Scarborough Esso Australia Resources 2013, 2015 James Price Point, Australia Browse LNG Woodside Energy 2013 over 40% *Plant capacity awarded since 2005 Sakhalin Island, Russia Sakhalin Train 1&2 Shell Global Solutions 2001 Sakhalin Energy 2008 Sakhalin Train 3 Shell Global Solutions Tangguh, Indonesia * Tangguh LNG PERTAMINA 2001 Tangguh LNG Train 3 BP 2016 Port Moresby, PNG PNG LNG Train 1&2 ExxonMobil 2009 ExxonMobil PNG 2014 Masela, Indonesia Abadi Floating LNG INPEX Masela 2014 Gladstone, Australia Arrow Energy LNG Shell Global Solutions 2012 Darwin, Australia Ichthys Train 1&2 INPEX Browse 2011 INPEX Operations
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5 Keys to Success Optimization from the Initial Stage Topside design Optimization from the initial stage is essential for the successful realization of facilities as it improves total economic efficiency. Since liquefaction, storage and offloading facilities need to be mounted on a vessel of limited size, facilities tend to become congested. Compared to an on-shore plant, there is a higher risk of major accident hazards (fire, explosion, cryogenic spill, etc.). Therefore, it is important to review all aspects of projects from the initial stage including operational safety, LNG production rates, facilities costs, operating costs, and facility maintenance, to enhance the total project value. Based on Chiyoda s experience, the following optimizations can be achieved: Approximately 10% increase from original LNG production rate through extensive process studies Optimal equipment arrangement and compact layout A production cost of less than US$1,000 USD/LNG ton with for large capacity Approximately 20% topside weight reduction due to compact module design concept Contributing to EPC schedule reduction through close collaboration with topside fabrication contractor Chiyoda s advanced engineering capabilities and extensive LNG experience enable it to provide economical, reliable and operable facilities suitable for diverse gas fields, locations, client requirements and environmental and technical considerations. Chiyoda will work with the marine consultant/contractor, shipyard fabricator and topsides fabrication contractor from the initial stage to establish optimum and competitive design and execution plans for the topsides, hull, and turret, if necessary and to provide a fully integrated and reliable execution plan for the project. Optimization can improve the Total Project Value. Compact & Lighter Module To Fuel Optimum Process N2 Reject LNG to storage PMR G T PMR Compressr MR Compressr G T Dryer E L 39m Feed Gas 31m 36m 30m Y(m) Extensive Safety Yard Supervision & Management Job= Z(m) War PMAX(barg) 200 Time 2.998(s) XY Plane. Z= m Keys to Success Power plant Creating an LNG Value Chain By leveraging its vast LNG experience, which covers 40% of worldwide LNG production on a capacity basis together with our broad based LNG capabilities, Chiyoda is ready to provide customers with the most viable solution to create an LNG Value Chain for offshore gas resources all over the world. Gas/LNG value chain creation is one of Chiyoda s core values, and this enhances project viability for Customers. Remote Oil/Gas Field City G as FSRU lin e 200 Pi pe 150 Small-Scale LNG Small-Scale LNG Nearshore Receiving Terminal Offshore Gas Platform Open Sea City Power ship
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